CN103911756A - Preparation method for single-color thin super-dense soft windproof gigging fabrics - Google Patents
Preparation method for single-color thin super-dense soft windproof gigging fabrics Download PDFInfo
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- CN103911756A CN103911756A CN201410111522.9A CN201410111522A CN103911756A CN 103911756 A CN103911756 A CN 103911756A CN 201410111522 A CN201410111522 A CN 201410111522A CN 103911756 A CN103911756 A CN 103911756A
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Abstract
The invention relates to a preparation method for single-color thin super-dense soft windproof gigging fabrics. The preparation method includes: selecting 100D/144F dacron low stretch yarn as pile loop yarn, 100D/96F dacron low stretch yarn as connection yarn and a 36G large circular knitting machine for weaving; performing following steps: matching a cylinder, dyeing, softening, shaping, napping, intermediately shaping, carding, shearing, water-proof finishing, rocking polar fleece, napping, shearing and finally shaping. The preparation method is simple in technology and low in cost, the obtained fabrics are light, thin, extraordinary in wind proofing performance, comfortable to wear, and delicate, soft and smooth to touch, a finally obtained fabric blank is 248g/m<2> in gram weight and 55-60 CFM (cubic feet per minute) for air permeability and gains more than 90 scores in water proofing effect, and the fabrics can still reach to 80 scores in the water proofing effect after being washed for many times, and the preparation method has a good application prospect.
Description
Technical field
The invention belongs to double-sided plush fabric field, particularly the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome.
Background technology
Double-sided plush fabric, because it has good windproof, ventilative, soft, warming characteristic, is well received by consumers always.Along with the raising of people's quality of the life, the consumption demand of knitted double-sided velvet fabric is not met merely to basic wind-proof warming function.People improve constantly snugness of fit, Functional Requirement, impel people to adopt various new technologies to improve the properties of fabric.
The windproof suede class fabric of grabbing on international market generally has two kinds at present, and one is composite material, and compound form has a lot, is essentially thriple decker sandwich's structure, significantly improves the wind-proof performance of fabric by middle blooming; Another is close suede class, utilizes the density of fabric self to reach protection effect, grabs suede density by what improve fabric, increases the wind-proof performance of fabric.But two kinds of equal defectiveness of in the market this, though complex class fabric wind-proof performance is good, but compression performance and feel are bad; Close suede class fabric is generally more thick and heavy, and grammes per square metre is all at 260g/m
2above.
Summary of the invention
Technical problem to be solved by this invention is to provide the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome, the method technique is simple, cost is low, the fabric obtaining is both frivolous, wind-proof performance is outstanding again, have concurrently simultaneously comfortable and easy to wear, feel is fine and smooth, soft, smooth, final light base grammes per square metre 248g/m
2, permeability CFM value 55-60, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, has a good application prospect.
The preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome of the present invention, comprising:
Terry yarn is selected 100D/144F low elastic polyester filament, and connection yarn is selected 100D/96F low elastic polyester filament, selects 36G large circle machine to weave; Idiographic flow comprises: join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, shake grain, plucking, cropping, the final shaping.
Described dyeing is: fabric is placed in to HTHP Jet Dyeing Machine; bath raio is 1:5-15, adopts disperse dyeing, adds 0.2-0.5g/l metal-chelator, 1.0～2.0% high temperature levelling agents and 0.5～1.0g/l glacial acetic acid; be warming up to 125～135 ℃, running 20～60min; Be cooled to 80 ℃ of discharge opeings; Then fabric is carried out to reduction cleaning, add 1.0～3.0g/l acidic reduction cleaner, be warming up to 70～90 ℃ and process 10～30min.
Described soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 ℃, and cloth speed is 10-20m/min.
Described brushing process is: fabric is carried out to plucking 4 times, looper speed is 120-150RPM, staight needle speed is 110-130RPM, cloth speed is 10-20m/min, crimping bar speed is 280-320RPM, clearer speed is 560-640RPM, and main rotor speed is 140-160RPM, and draw-out roller speed is 5-10m/min.
In the middle of described, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 150-165 ℃, and cloth speed is 30-60m/min.
Described carding process is: fabric is carried out to carding, and looper speed is 40-60RPM, and staight needle speed is 40-60RPM, and cloth speed is 15-30m/min, and clearer speed is 560-640RPM, and main rotor speed is 140-160RPM.
Described cropping technique is: fabric is carried out to cropping, and cloth speed is 5-15m/min, and cutter speed is 800-1000RPM.
Described water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, and employing one is soaked one and rolled method, adds waterproofing agent while padding, and setting machine temperature setting is set to 150-165 ℃, and cloth speed is 10-20m/min.
A described technique of shaking is: fabric is shaken to grain, and the Temperature Setting of pellet rocker is 90-100 ℃, and a time of shaking is 30min.
Described the final shaping technique is: fabric is carried out to the final shaping, and the front four casees temperature settings of setting machine are set to 150-160 ℃, and rear four casees temperature are 170-178 ℃, and cloth speed is 10-30m/min.
The object of the invention is a kind of slim windproof double-sided plush fabric of exploitation, adopt superfine fibre, use high plane No. loom to weave, solved special rear arrangement problem, develop the outdoor sport fabric that integrates ultralight, windproof, ventilative, waterproof, warming, easy cleaning, market prospects are wide.And outdoor exercises become the leisure way of the emerging fashion of developed country, leisureization, motionization are leading the trend of global garment material consumption market, and slim windproof double-sided plush product is just becoming the favorite in market.
beneficial effect
Technique of the present invention is simple, and cost is low, and the fabric obtaining is both frivolous, and wind-proof performance is outstanding again, have concurrently simultaneously comfortable and easy to wear, feel is fine and smooth, soft, smooth, final light base grammes per square metre 248g/m
2, permeability CFM value 55-60, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points.Have a good application prospect.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment are only not used in and limit the scope of the invention for the present invention is described.In addition should be understood that those skilled in the art can make various changes or modifications the present invention after having read the content of the present invention's instruction, these equivalent form of values fall within the application's appended claims limited range equally.
Embodiment 1
Terry yarn is selected 100D/144F low elastic polyester filament, and connection yarn is selected 100D/96F low elastic polyester filament, selects 36G large circle machine to weave; Idiographic flow comprises: join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, shake grain, plucking, cropping, the final shaping.
(1) dyeing is: fabric is placed in to HTHP Jet Dyeing Machine, and bath raio is 1:8, adopts disperse dyeing, adds 0.2g/l metal-chelator, 1.0% high temperature levelling agent and 0.5g/l glacial acetic acid, is warming up to 125 ℃, running 20min; Be cooled to 80 ℃ of discharge opeings; Then fabric is carried out to reduction cleaning, add 1.0g/l acidic reduction cleaner, be warming up to 70 ℃ and process 10min.
(2) soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 ℃, and cloth speed is 10m/min.
(3) brushing process is: fabric is carried out to plucking 4 times, and looper speed is 130RPM, and staight needle speed is 120RPM, cloth speed is 10m/min, and crimping bar speed is 280RPM, and clearer speed is 560RPM, main rotor speed is 140RPM, and draw-out roller speed is 5m/min.
(4) in the middle of, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 150 ℃, and cloth speed is 30m/min.(5) carding process is: fabric is carried out to carding, and looper speed is 40RPM, and staight needle speed is 40RPM, and cloth speed is 15m/min, and clearer speed is 560RPM, and main rotor speed is 140RPM.
(6) cropping technique is: fabric is carried out to cropping, and cloth speed is 5m/min, and cutter speed is 800RPM.
(7) water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, and employing one is soaked one and rolled method, adds waterproofing agent while padding, and setting machine temperature setting is set to 150 ℃, and cloth speed is 10m/min.
(8) shaking a technique is: fabric is shaken to grain, and the Temperature Setting of pellet rocker is 90 ℃, and a time of shaking is 30min.
(9) the final shaping technique is: fabric is carried out to the final shaping, and the front four casees temperature settings of setting machine are set to 150 ℃, and rear four casees temperature are 170 ℃, and cloth speed is 10m/min.
Gained fabric light base grammes per square metre 248g/m
2, permeability CFM value 55, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, frivolous comfortable, soft fine and smooth.
Embodiment 2
Terry yarn is selected 100D/144F low elastic polyester filament, and connection yarn is selected 100D/96F low elastic polyester filament, selects 36G large circle machine to weave; Idiographic flow comprises: join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, shake grain, hair, cropping, the final shaping.
(1) dyeing is: fabric is placed in to HTHP Jet Dyeing Machine, and bath raio is 1:10, adopts disperse dyeing, adds 0.4g/l metal-chelator, 2.0% high temperature levelling agent and 1.0g/l glacial acetic acid, is warming up to 130 ℃, running 60min; Be cooled to 80 ℃ of discharge opeings; Then fabric is carried out to reduction cleaning, add 2.0g/l acidic reduction cleaner, be warming up to 70 ℃ and process 30min.
(2) soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 ℃, and cloth speed is 20m/min.
(3) brushing process is: fabric is carried out to plucking 4 times, and looper speed is 150RPM, and staight needle speed is 130RPM, cloth speed is 20m/min, and crimping bar speed is 320RPM, and clearer speed is 640RPM, main rotor speed is 150RPM, and draw-out roller speed is 10m/min.
(4) in the middle of, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 165 ℃, and cloth speed is 60m/min.(5) carding process is: fabric is carried out to carding, and looper speed is 60RPM, and staight needle speed is 60RPM, and cloth speed is 30m/min, and clearer speed is 640RPM, and main rotor speed is 160RPM.
(6) cropping technique is: fabric is carried out to cropping, and cloth speed is 15m/min, and cutter speed is 1000RPM.
(7) water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, and employing one is soaked one and rolled method, adds waterproofing agent while padding, and setting machine temperature setting is set to 165 ℃, and cloth speed is 20m/min.
(8) shaking a technique is: fabric is shaken to grain, and the Temperature Setting of pellet rocker is 90 ℃, and a time of shaking is 30min.
(9) the final shaping technique is: fabric is carried out to the final shaping, and the front four casees temperature settings of setting machine are set to 160 ℃, and rear four casees temperature are 178 ℃, and cloth speed is 30m/min.
Gained fabric light base grammes per square metre 248g/m
2, permeability CFM value 60, waterproof effect is more than 90 points, and after many these washings, waterproof effect still can reach 80 points, frivolous comfortable, soft fine and smooth.
Claims (9)
1. a preparation method for the slim ultra dense windproof soft fleece fabric of monochrome, comprising:
Terry yarn is selected 100D/144F low elastic polyester filament, and connection yarn is selected 100D/96F low elastic polyester filament, selects 36G large circle machine to weave; Idiographic flow comprises: join cylinder, dyeing, soft sizing, plucking, middle sizing, carding, cropping, water-proof finish, shake grain, plucking, cropping, the final shaping.
2. the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome according to claim 1, it is characterized in that: described dyeing is: fabric is placed in to HTHP Jet Dyeing Machine; bath raio is 1:5-15; adopt disperse dyeing; add 0.2-0.5g/l metal-chelator, 1.0～2.0% high temperature levelling agents and 0.5～1.0g/l glacial acetic acid; be warming up to 125～135 ℃ running 20～60min; Be cooled to 80 ℃ of discharge opeings; Then fabric is carried out to reduction cleaning, add 1.0～3.0g/l acidic reduction cleaner, be warming up to 70～90 ℃ and process 10～30min.
3. the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome according to claim 1, it is characterized in that: described soft setting process is: fabric is padded to softener, enter setting machine, setting machine temperature arranges 130 ℃, and cloth speed is 10-20m/min.
4. the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome according to claim 1, it is characterized in that: described brushing process is: fabric is carried out to plucking 4 times, looper speed is 120-150RPM, staight needle speed is 110-130RPM, cloth speed is 10-20m/min, and crimping bar speed is 280-320RPM, and clearer speed is 560-640RPM, main rotor speed is 140-160RPM, and draw-out roller speed is 5-10m/min.
5. the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome according to claim 1, is characterized in that: in the middle of described, setting process is: fabric is carried out to centre sizing, and setting machine temperature setting is set to 150-165 ℃, and cloth speed is 30-60m/min.
6. the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome according to claim 1, it is characterized in that: described carding process is: fabric is carried out to carding, looper speed is 40-60RPM, staight needle speed is 40-60RPM, cloth speed is 15-30m/min, clearer speed is 560-640RPM, and main rotor speed is 140-160RPM.
7. the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome according to claim 1, is characterized in that: described cropping technique is: fabric is carried out to cropping, and cloth speed is 5-15m/min, and cutter speed is 800-1000RPM.
8. the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome according to claim 1, it is characterized in that: described water-proof finish technique is: fabric is carried out to WATER REPELLENT TREATMENT, employing one is soaked one and is rolled method, while padding, add waterproofing agent, setting machine temperature setting is set to 150-165 ℃, and cloth speed is 10-20m/min.
9. the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome according to claim 1, is characterized in that: described in shake a technique and be: fabric is shaken to grain, and the Temperature Setting of pellet rocker is 90-100 ℃, and a time of shaking is 30min.10. the preparation method of the slim ultra dense windproof soft fleece fabric of a kind of monochrome according to claim 1, it is characterized in that: described the final shaping technique is: fabric is carried out to the final shaping, the front four casees temperature settings of setting machine are set to 150-160 ℃, rear four casees temperature are 170-178 ℃, and cloth speed is 10-30m/min.
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| CN201410111522.9A CN103911756A (en) | 2014-03-24 | 2014-03-24 | Preparation method for single-color thin super-dense soft windproof gigging fabrics |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107630309A (en) * | 2017-09-30 | 2018-01-26 | 上海嘉麟杰纺织品股份有限公司 | A kind of spandex one side of washing shakes a method for cloth improvement color fastness |
| CN108978256A (en) * | 2018-06-25 | 2018-12-11 | 江苏鼎新印染有限公司 | A kind of coloured knitting fleece and its O-shaped cylinder dyeing and clothes |
| CN109281204A (en) * | 2018-09-13 | 2019-01-29 | 钱金良 | A kind of dyeing of FDY dacron ultrafine fiber fabric |
| CN113550106A (en) * | 2021-07-17 | 2021-10-26 | 上海嘉麟杰纺织科技有限公司 | Velvet raising method of velvet cloth and velvet cloth prepared by velvet raising method |
| CN115369645A (en) * | 2022-07-12 | 2022-11-22 | 上海嘉麟杰纺织科技有限公司 | Fluoride-free waterproof composition and fluffing and shaping method thereof applied to gigging fabric |
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| CN103388228A (en) * | 2013-08-13 | 2013-11-13 | 江阴市申利色纺有限公司 | Antistatic waterproof thick-needle-pitch single-faced velvet and production method thereof |
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| JPH09188944A (en) * | 1996-01-08 | 1997-07-22 | Kuraray Co Ltd | Sinker pile knitted fabric having engaging function and its production |
| CN101581001A (en) * | 2009-06-05 | 2009-11-18 | 上海嘉麟杰纺织品股份有限公司 | High-density elastic weft-knitting fleece fabric and manufacturing method thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107630309A (en) * | 2017-09-30 | 2018-01-26 | 上海嘉麟杰纺织品股份有限公司 | A kind of spandex one side of washing shakes a method for cloth improvement color fastness |
| CN108978256A (en) * | 2018-06-25 | 2018-12-11 | 江苏鼎新印染有限公司 | A kind of coloured knitting fleece and its O-shaped cylinder dyeing and clothes |
| CN109281204A (en) * | 2018-09-13 | 2019-01-29 | 钱金良 | A kind of dyeing of FDY dacron ultrafine fiber fabric |
| CN113550106A (en) * | 2021-07-17 | 2021-10-26 | 上海嘉麟杰纺织科技有限公司 | Velvet raising method of velvet cloth and velvet cloth prepared by velvet raising method |
| CN115369645A (en) * | 2022-07-12 | 2022-11-22 | 上海嘉麟杰纺织科技有限公司 | Fluoride-free waterproof composition and fluffing and shaping method thereof applied to gigging fabric |
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Application publication date: 20140709 |