CN103884465A - Pressure and differential pressure measuring device based on pore passage double electric layer effect - Google Patents

Pressure and differential pressure measuring device based on pore passage double electric layer effect Download PDF

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CN103884465A
CN103884465A CN201410151943.4A CN201410151943A CN103884465A CN 103884465 A CN103884465 A CN 103884465A CN 201410151943 A CN201410151943 A CN 201410151943A CN 103884465 A CN103884465 A CN 103884465A
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pressure
perforated membrane
metal
pores
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程婷
刘抗
胡雪蛟
阚伟民
肖晓清
李昌铮
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Wuhan University WHU
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Abstract

本发明公开了一种基于孔道双电层效应的压力和压差测量装置。本发明中多孔膜的孔道内壁镀有金属层,电解液受到压力驱动流经孔道时,电解液中的离子在孔道内产生双电层效应,在孔道和信号采集装置形成的闭合电路中形成电流,电路中的电流或电压信号被采集后通过推算可得到压力或压差的值。本发明的装置无任何机械转动部件,结构简单,稳定可靠,不需要提供外部电源设备进行驱动,无污染无噪音,对环境十分友好;本发明可适用于液体和气体等流体,甚至流体中可含有固体悬浮颗粒;本发明依据不同孔道尺寸和含不同离子的液体可实现不同范围的测量,灵敏度极高,测量量程大。

The invention discloses a pressure and differential pressure measuring device based on the double electric layer effect of the hole. The inner wall of the pores of the porous membrane in the present invention is coated with a metal layer. When the electrolyte is driven by pressure to flow through the pores, the ions in the electrolyte will generate an electric double layer effect in the pores, and form a current in the closed circuit formed by the pores and the signal acquisition device. After the current or voltage signal in the circuit is collected, the value of pressure or pressure difference can be obtained through calculation. The device of the present invention has no mechanical rotating parts, is simple in structure, stable and reliable, does not need to provide external power supply equipment for driving, has no pollution and noise, and is very friendly to the environment; the present invention can be applied to fluids such as liquids and gases, and can even Contains solid suspended particles; the invention can realize measurement in different ranges according to different pore sizes and liquids containing different ions, with high sensitivity and large measurement range.

Description

一种基于孔道双电层效应的压力和压差测量装置A Pressure and Differential Pressure Measuring Device Based on Pore Electric Double Layer Effect

 the

技术领域 technical field

本发明属于检测领域,涉及一种基于孔道双电层效应的压力和压差测量装置。 The invention belongs to the detection field, and relates to a pressure and differential pressure measuring device based on the effect of the electrical double layer of the channel.

背景技术 Background technique

压力和压差是工业生产实践中常见的参数,其测量及数据的采集广泛用于各种设备装置中,涉及水利水电、生产自控、航空航天、军工、石化、医疗等众多行业。此外,人们通过测量所得压力间接可获取温度、流量、液位等物理参数。针对不同流体电解质中压力和压差测量的需求使得测量方法各不相同各有特色。 Pressure and pressure difference are common parameters in industrial production practice. Their measurement and data collection are widely used in various equipment and devices, involving water conservancy and hydropower, production automation, aerospace, military industry, petrochemical, medical and many other industries. In addition, people can indirectly obtain physical parameters such as temperature, flow rate and liquid level through the measured pressure. The requirements for pressure and differential pressure measurement in different fluid electrolytes make the measurement methods different and have their own characteristics.

目前压力传感器的测量原理有压阻式、电容式、压电式等,这些压力测量的原理各不相同,依据它们的适用条件和测量量程被应用于各种领域中。随着材料技术、科技技术的进步使得工业应用需求不断发展,要求提高压力测量的响应速度、测量精度以及缩小测量器件体积。特别地,微机电系统(MEMS)、系统级芯片(System on Chip)技术制作的器件设备自身的尺寸极小,其测量的空间尺寸为微纳米级别,对测量部件提出更高的要求;并且由于尺寸非常小对测量误差、精度的要求相比于大尺寸下的测量要高且数据采集时间短、装置要求智能化,使得一些传统的压力测量方法不适用或精度不够。此外,由于测量原理的限制,一些传统测量方法在微纳尺度下难以适用,一些具有机械转动部件的压力测量方法在可靠性、精度方面会大大降低。 At present, the measurement principles of pressure sensors include piezoresistive, capacitive, piezoelectric, etc. The principles of these pressure measurements are different, and they are used in various fields according to their applicable conditions and measurement ranges. With the advancement of material technology and technology, the demand for industrial applications continues to develop, and it is required to improve the response speed and measurement accuracy of pressure measurement and reduce the volume of measurement devices. In particular, the size of devices and equipment made by micro-electromechanical systems (MEMS) and system-on-chip (System on Chip) technology is extremely small, and the measured space size is at the micro-nano level, which puts higher requirements on the measurement components; and because The very small size has higher requirements for measurement error and precision than the measurement of large size, and the data acquisition time is short, and the device requires intelligence, which makes some traditional pressure measurement methods inapplicable or not accurate enough. In addition, due to the limitations of the measurement principle, some traditional measurement methods are difficult to apply at the micro-nano scale, and some pressure measurement methods with mechanical rotating parts will greatly reduce their reliability and accuracy.

发明内容 Contents of the invention

本发明为了克服现有技术存在的缺点和不足,提供一种基于孔道双电层效应的压力和压差测量装置。  In order to overcome the shortcomings and deficiencies of the prior art, the present invention provides a pressure and differential pressure measuring device based on the effect of the electric double layer of the hole. the

本发明提供的技术方案如下: The technical scheme provided by the invention is as follows:

一种压力和压差测量装置,包括多孔膜、环绕在多孔膜周围的弹性材料、两个由韧性薄膜制成的感压气囊、包裹有绝缘材料的金属线和置于感压气囊外部的信号采集装置;其中,所述的多孔膜的孔径为微米级或纳米级尺寸,多孔膜的孔道内壁镀有金属层,金属层上焊连有金属线,金属线被引出感压气囊与信号采集装置相连;多孔膜的两侧各有一个感压气囊,多孔膜和感压气囊之间通过环绕在多孔膜周围的弹性材料密封;两个感压气囊中盛有不同浓度的电解液,电解液通过多孔膜的微纳孔道时由于双电层效应产生电信号,电信号通过金属线传送至信号采集装置中;信号采集装置将电信号转化为压力或压差数值输出。  A pressure and differential pressure measuring device consisting of a porous membrane, an elastic material surrounding the porous membrane, two pressure-sensitive bladders made of a flexible membrane, metal wires wrapped in insulating material, and a signal placed outside the pressure-sensitive bladders Acquisition device; wherein, the pore diameter of the porous membrane is micron-scale or nano-scale, the inner wall of the porous membrane is coated with a metal layer, and the metal layer is welded with metal wires, and the metal wires are led out of the pressure-sensitive airbag and the signal acquisition device Connected; there is a pressure-sensitive airbag on both sides of the porous membrane, and the porous membrane and the pressure-sensitive airbag are sealed by an elastic material surrounding the porous membrane; the two pressure-sensitive airbags contain electrolytes of different concentrations, and the electrolyte passes through The micro-nano channels of the porous membrane generate electrical signals due to the double-layer effect, and the electrical signals are transmitted to the signal acquisition device through metal wires; the signal acquisition device converts the electrical signals into pressure or differential pressure value output. the

所述的多孔膜为氧化铝纳米多孔膜、多孔玻璃纤维或氧化硅纳米多孔膜。 The porous membrane is aluminum oxide nanoporous membrane, porous glass fiber or silicon oxide nanoporous membrane.

所述的多孔膜的孔道内壁镀金属层的方法,包括以下步骤:首先采用磁控溅射的方法在多孔膜一侧制作纳米厚度的金属层,然后在金属层表面焊连一根包裹有绝缘材料的金属线,接着采用电沉积的方法在金属层表面镀一层纳米厚度的金属卤化物;重复上述步骤对多孔膜的另一侧进行处理。 The method for coating the inner wall of the porous film with a metal layer comprises the following steps: firstly adopting the method of magnetron sputtering to make a metal layer with a nanometer thickness on one side of the porous film, and then soldering a metal layer wrapped with an insulating layer on the surface of the metal layer. The metal wire of the material, and then adopts the method of electrodeposition to plate a layer of metal halide with a thickness of nanometer on the surface of the metal layer; repeat the above steps to treat the other side of the porous membrane.

本发明基于双电层效应发电的原理:电解质溶液通过两个金属面电极之间,金属面附近液面出现符号相反的过剩电荷,从而使得相间产生电位差;在金属面之间连接外部电路,电解质溶液连续通过两金属面电极之间,电解液中正、负离子在电场下迅速向两极运动,并分别在两电极的表面形成紧密的电荷层,即双电层;外部电路及金属电极、电解液形成完整的电路,从而产生电流电压。 The present invention is based on the principle of electric double layer effect power generation: the electrolytic solution passes between two metal surface electrodes, and excess charges with opposite signs appear on the liquid surface near the metal surface, thereby causing a potential difference between the phases; an external circuit is connected between the metal surfaces, The electrolyte solution continuously passes between the electrodes on the two metal surfaces, and the positive and negative ions in the electrolyte move rapidly to the two poles under the electric field, and form a tight charge layer on the surface of the two electrodes, that is, the electric double layer; the external circuit and metal electrodes, electrolyte A complete circuit is formed, which produces a current voltage.

本发明中多孔膜的孔道内壁镀有金属层,电解液受到压力驱动流经孔道时,电解液中的离子在孔道内产生双电层效应,由孔道和外部线路形成的闭合电路中形成电流,电路中的电流或电压信号被采集后通过推算得到压力/压差的值。 In the present invention, the inner wall of the pores of the porous membrane is coated with a metal layer. When the electrolyte is driven by pressure to flow through the pores, the ions in the electrolyte generate an electric double layer effect in the pores, and a current is formed in the closed circuit formed by the pores and the external circuit. After the current or voltage signal in the circuit is collected, the value of pressure/pressure difference is obtained through calculation.

本发明与现有技术相比具有以下优点和有益效果: Compared with the prior art, the present invention has the following advantages and beneficial effects:

1.本发明的装置无任何机械转动部件,结构简单,稳定可靠,无污染无噪音,不需要提供外部电源设备进行驱动,对环境十分友好; 1. The device of the present invention does not have any mechanical rotating parts, has simple structure, is stable and reliable, has no pollution and noise, does not need to provide external power supply equipment for driving, and is very friendly to the environment;

2.本发明可适用如液体或气体等流体,甚至流体中可含有固体悬浮颗粒; 2. The present invention is applicable to fluids such as liquid or gas, and even the fluid may contain solid suspended particles;

3.本发明灵敏度极高,测量量程大,依据不同孔道尺寸和含不同离子的液体可实现不同范围的测量; 3. The invention has high sensitivity and large measurement range, and can realize measurement in different ranges according to different pore sizes and liquids containing different ions;

4.本发明可制作固定装置或即插即用装置。 4. The invention can make a fixed device or a plug-and-play device.

附图说明 Description of drawings

图1为双电层效应原理示意图。 Figure 1 is a schematic diagram of the principle of the electric double layer effect.

图2为氧化铝纳米多孔膜磁控溅射处理流程图。 Fig. 2 is a flow chart of magnetron sputtering treatment of alumina nanoporous film.

图3为本发明压力和压差测量装置示意图。其中,1为电解液;2为韧性薄膜,韧性薄膜构成感压气囊5和感压气囊6; 3为多孔膜;4为弹性材料;5和6为感压气囊;7为金属线;8为信号采集装置;9为内壁镀有金属层的孔道。 Fig. 3 is a schematic diagram of the pressure and differential pressure measuring device of the present invention. Among them, 1 is an electrolyte; 2 is a tough film, and the tough film constitutes a pressure-sensitive air bag 5 and a pressure-sensitive air bag 6; 3 is a porous film; 4 is an elastic material; 5 and 6 are pressure-sensitive air bags; 7 is a metal wire; A signal acquisition device; 9 is a channel whose inner wall is coated with a metal layer.

图4为两侧感压气囊的压差与电压关系图。 Fig. 4 is a graph showing the relationship between the pressure difference and the voltage of the pressure-sensitive airbags on both sides.

具体实施方式 Detailed ways

下面结合具体实施例及附图对本发明做进一步详细的描述,但本发明的实施方式不限于此。 The present invention will be described in further detail below in conjunction with specific embodiments and accompanying drawings, but the embodiments of the present invention are not limited thereto.

实施例中采用的氧化铝纳米多孔膜购于上海纳腾仪器有限公司;薄膜购于深圳市虹美薄膜有限公司。 The aluminum oxide nanoporous membrane used in the examples was purchased from Shanghai Nateng Instrument Co., Ltd.; the thin film was purchased from Shenzhen Hongmei Film Co., Ltd.

一种基于孔道双电层效应的压力和压差测量装置,包括多孔膜、环绕在多孔膜周围的弹性材料、两个由韧性薄膜制成的感压气囊、包裹有绝缘材料的金属线和置于感压气囊外部的信号采集装置;其中,所述的多孔膜的孔径为微米级或纳米级尺寸,多孔膜的孔道内壁镀有金属层,金属层上焊连有金属线,金属线被引出感压气囊与信号采集装置相连;多孔膜的两侧各有一个感压气囊,多孔膜和感压气囊之间通过环绕在多孔膜周围的弹性材料密封;所述的感压气囊中盛有电解液,电解液通过多孔膜的微纳孔道时由于双电层效应产生电信号,电信号通过金属线传送至信号采集装置中;所述的信号采集装置,将电信号转化为压力或压差数值输出。  A pressure and differential pressure measuring device based on the electric double layer effect of the pore, including a porous membrane, an elastic material surrounding the porous membrane, two pressure-sensitive airbags made of a tough film, a metal wire wrapped with an insulating material, and a device A signal acquisition device outside the pressure-sensitive airbag; wherein, the pore size of the porous membrane is micron-scale or nano-scale, the inner wall of the porous membrane is coated with a metal layer, and the metal layer is welded with metal wires, and the metal wires are drawn out The pressure-sensitive airbag is connected with the signal acquisition device; there is a pressure-sensitive airbag on each side of the porous membrane, and the porous membrane and the pressure-sensitive airbag are sealed by an elastic material surrounding the porous membrane; the pressure-sensitive airbag contains electrolytic When the electrolyte passes through the micro-nano channels of the porous membrane, an electrical signal is generated due to the double-layer effect, and the electrical signal is transmitted to the signal acquisition device through the metal wire; the signal acquisition device converts the electrical signal into a pressure or pressure difference value output. the

实施例 Example

(1) 对氧化铝纳米多孔膜进行磁控溅射处理,过程如图2所示:首先采用磁控溅射的方法在氧化铝纳米多孔膜一侧依次溅射一层15 nm厚的铬和一层100 nm厚的银,然后在银层表面焊连一根包裹有绝缘材料的银线,接着采用电沉积的方法在银层表面沉积一层100nm厚的氯化银;在氧化铝纳米多孔膜另一侧采用磁控溅射的方法依次溅射一层15 nm厚的铬和一层100 nm厚的银,然后在银层表面焊连一根包裹有绝缘材料的银线,即完成对氧化铝纳米多孔膜的磁控溅射处理。 (1) Carry out magnetron sputtering treatment on the alumina nanoporous film, the process is shown in Figure 2: firstly, a layer of 15 nm thick chromium and A layer of silver with a thickness of 100 nm, and then solder a silver wire wrapped with insulating material on the surface of the silver layer, and then deposit a layer of silver chloride with a thickness of 100 nm on the surface of the silver layer by electrodeposition; On the other side of the film, a layer of chromium with a thickness of 15 nm and a layer of silver with a thickness of 100 nm were sequentially sputtered by magnetron sputtering, and then a silver wire wrapped with an insulating material was welded on the surface of the silver layer to complete the pairing. Magnetron sputtering treatment of alumina nanoporous films.

(2)如图3所示,将经过磁控溅射处理的氧化铝纳米多孔膜3镶入具有一定机械强度的环形弹性材料4中,将银线7引出隔板4,氧化铝纳米多孔膜3与弹性材料4之间密封;氧化铝纳米多孔膜3两侧各有一个由韧性薄膜2构成的感压气囊5和感压气囊6;感压气囊5和感压气囊6的边缘被密封在弹性材料4中。将电解液1(浓度为10-6mol/L的NaCl溶液)装入感压气囊5中,氧化铝纳米多孔膜3被感压气囊5和感压气囊6完全包裹,银线7上包裹有绝缘材料可与电解液1隔离,从感压气囊5和6中引出银线,将银线7与信号采集装置8相连,形成闭合电路。 (2) As shown in Figure 3, the aluminum oxide nanoporous membrane 3 processed by magnetron sputtering is inserted into the annular elastic material 4 with a certain mechanical strength, and the silver wire 7 is led out of the separator 4, and the aluminum oxide nanoporous membrane 3 and the elastic material 4 are sealed; there is a pressure-sensitive airbag 5 and a pressure-sensitive airbag 6 made of a tough film 2 on both sides of the aluminum oxide nanoporous membrane 3; the edges of the pressure-sensitive airbag 5 and the pressure-sensitive airbag 6 are sealed on the Elastic material 4 in. The electrolyte 1 (NaCl solution with a concentration of 10 -6 mol/L) is filled into the pressure-sensitive airbag 5, the aluminum oxide nanoporous membrane 3 is completely wrapped by the pressure-sensitive airbag 5 and the pressure-sensitive airbag 6, and the silver wire 7 is wrapped with The insulating material can be isolated from the electrolyte 1, and the silver wires are led out from the pressure-sensitive airbags 5 and 6, and the silver wires 7 are connected with the signal acquisition device 8 to form a closed circuit.

(3)测量压力:若感压气囊5的压力已知,将感压气囊6连通被测流体或浸入被测流体中,感压气囊6中的流体可反映被测流体的压力。多孔膜3两侧形成的压差使离子液体以一定的流速通过纳米尺寸的孔道9,并产生明显的双电层效应,双电层效应形成的电流可通过孔道内壁的金属层和银线传出,在数据采集装置中显示出电信号。依据电信号(电流或电压)、环境压力、孔道的材料特性及几何特性等数据推算而使得电信号转化为压差数据,从而测得流体的压力。 (3) Measuring pressure: If the pressure of the pressure-sensing airbag 5 is known, connect the pressure-sensing airbag 6 to the measured fluid or immerse it in the measured fluid, and the fluid in the pressure-sensitive airbag 6 can reflect the pressure of the measured fluid. The pressure difference formed on both sides of the porous membrane 3 makes the ionic liquid pass through the nanometer-sized pores 9 at a certain flow rate, and produces an obvious electric double layer effect. The current formed by the electric double layer effect can be transmitted through the metal layer and the silver wire on the inner wall of the hole Out, the electrical signal is displayed in the data acquisition device. According to the electrical signal (current or voltage), environmental pressure, material properties and geometric properties of the channel, the electrical signal is converted into differential pressure data, so as to measure the pressure of the fluid.

(4)测量压差:感压气囊5和6分别连通未知压力的被测流体,可如步骤(4)中的信号产生过程得到电信号并转化为压差数据。装置运行时: (4) Measuring the pressure difference: the pressure-sensitive airbags 5 and 6 are respectively connected to the measured fluid of unknown pressure, and the electrical signal can be obtained as in the signal generation process in step (4) and converted into pressure difference data. When the device is running:

Ag电极上发生反应: Ag+Cl-→AgCl+e-A reaction occurs on the Ag electrode: Ag+Cl - →AgCl+e - ,

AgCl电极上发生反应:AgCl+ e--→Ag+ Cl-A reaction occurs on the AgCl electrode: AgCl+ e - -→Ag+ Cl - .

当孔道9的横截面为矩形,高为55 nm、宽为100μm、长为1cm时,感压气囊5和6两侧的压差和产生电压的关系如图4所示。 When the cross-section of the channel 9 is rectangular, the height is 55 nm, the width is 100 μm, and the length is 1 cm, the relationship between the pressure difference on both sides of the pressure-sensitive airbags 5 and 6 and the generated voltage is shown in Figure 4.

  the

本发明的实施例中孔道的有效尺寸可为微米级或纳米级,依据设计需求而定;本发明可以制作固定装置,也可制作探头装置;装置中NaCl溶液可用其他电解液替代;装置的电极对除了Ag和AgCl电极对以外,也可以是与其他电解液配合使用的电极对。譬如使用具有一定碳酸浓度的液体作为电解质,可以采用Ag和Ag2CO3作为电极对,装置运行时: In the embodiment of the present invention, the effective size of the channel can be micron or nanoscale, depending on the design requirements; the present invention can make a fixing device, and can also make a probe device; the NaCl solution in the device can be replaced by other electrolytes; the electrodes of the device In addition to the Ag and AgCl electrode pair, it can also be an electrode pair used in conjunction with other electrolytes. For example, if a liquid with a certain concentration of carbonic acid is used as an electrolyte, Ag and Ag 2 CO 3 can be used as an electrode pair. When the device is running:

Ag电极上发生反应:Ag+CO3 2-→Ag2CO3+2e-A reaction occurs on the Ag electrode: Ag+CO 3 2- → Ag 2 CO 3 +2e - ,

Ag2CO3电极上发生反应:Ag2CO3+2e-→Ag+CO3 2-A reaction occurs on the Ag 2 CO 3 electrode: Ag 2 CO 3 +2e - →Ag+CO 3 2- .

上面结合具体实施例和附图对本发明的技术方案作了详细说明,但是本发明并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种变化。 The technical solution of the present invention has been described in detail above in conjunction with specific embodiments and accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, within the scope of knowledge possessed by those of ordinary skill in the art, it can also be achieved without departing from the purpose of the present invention. Various changes are made.

Claims (3)

1. pressure and a differential pressure measurement device, is characterized in that: the pressure-sensitive air bag of comprise perforated membrane, be looped around resilient material around of perforated membrane, two being made up of toughness film, be enclosed with the metal wire of insulating material and be placed in the signal pickup assembly of pressure-sensitive air bag outside; Wherein, the aperture of described perforated membrane is micron order or nano-grade size, and the duct inwall of perforated membrane is coated with metal level, and soldered on metal level have a metal wire, and metal wire is drawn pressure-sensitive air bag and is connected with signal pickup assembly; Respectively there is a pressure-sensitive air bag both sides of perforated membrane, between perforated membrane and pressure-sensitive air bag, seal by being looped around perforated membrane resilient material around; In two pressure-sensitive air bags, fill the electrolytic solution of variable concentrations,, because electrostatic double layer effect produces electric signal, electric signal is sent in signal pickup assembly by metal wire when in the micro-nano duct of electrolytic solution by perforated membrane the; Electric signal is converted into the output of pressure differential pressure numerical value by signal pickup assembly.
2. device according to claim 1, is characterized in that: described perforated membrane is aluminium oxide nano perforated membrane, fritted glass fiber or monox nanometer perforated membrane.
3. device according to claim 1 and 2, it is characterized in that: the method for the duct inwall metal cladding of described perforated membrane, comprise the following steps: first adopt the method for magnetron sputtering to make the metal level of nano thickness in perforated membrane one side, then at the soldered metal wire that is enclosed with insulating material of layer on surface of metal, then adopt the method for electro-deposition at the metal halide of layer on surface of metal plating one deck nano thickness; Repeating above-mentioned steps processes the opposite side of perforated membrane.
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