CN103861964A - Novel bearing retainer riveting automatic dividing machine - Google Patents
Novel bearing retainer riveting automatic dividing machine Download PDFInfo
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- CN103861964A CN103861964A CN201210543262.3A CN201210543262A CN103861964A CN 103861964 A CN103861964 A CN 103861964A CN 201210543262 A CN201210543262 A CN 201210543262A CN 103861964 A CN103861964 A CN 103861964A
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- bearing
- vertical lift
- lift platform
- floral disc
- riveting
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Abstract
The invention relates to a novel bearing retainer riveting automatic dividing machine. First, a dividing servo motor drives a faceplate through a synchronous belt, a main synchronous wheel and an auxiliary synchronous wheel, the faceplate is driven to rotate, and accurate division is achieved; second, a vertical lifting table is driven by a vertical lifting table servo motor and lifted up and down in the vertical direction through a vertical lifting table lifting screw rod, and accordingly vertical lifting of a whole dividing mechanism along with a semi-finished product bearing is achieved; third, the distance between two bearing supporting plates is adjustable, and compatibility of a large bearing and a small bearing is achieved; fourth, an upper structure and the semi-finished product bearing move in a left-right mode along a horizontal movement sliding rail through power of a horizontal movement lead screw driving servo motor; and fifth, a faceplate lifting motor inserts the faceplate in the semi-finished product bearing through a faceplate lifting screw rod. A servo driving and PLC control mode is adopted for the whole novel bearing retainer riveting automatic dividing machine, bearing riveting automation and feeding movement automation are achieved, riveting precision is improved, production efficiency is improved, and labor intensity is greatly reduced. The problem of scald caused by high temperature after riveting during manual operation is solved. A touch screen is adopted to set parameters, and the problem of incompatibility of bearings of different models is solved. The novel bearing retainer riveting automatic dividing machine fills domestic and international blank in the bearing production industry.
Description
Technical field
The present invention relates to bearing machining field, relate in particular to a kind of bearing cage riveting equipment.
Background technology
Some precision bearing structures are all furnished with rigidity retainer, the vertical shaft of retainer and the combination of upper lower flange, utilize special riveting machine rivet hot moulding, at present, in the production and processing at home and abroad of this procedure, be all the mode that adopts artificial rolling bearing contraposition riveted joint, low precision, efficiency is low, labour intensity is large, hot environment, closely electromagnetic radiation etc.
Summary of the invention
In order to overcome existing artificial rolling bearing contraposition riveted joint low precision, efficiency is low, labour intensity is large, hot environment, the problem of electromagnetic radiation closely, the invention provides a kind of new bearing cage riveting automatic indexing, be on the basis of my patent utility model (bearing cage riveting automatic indexing ZL201120108783.7), improve and the new technical scheme that proposes.
The present invention is divided into seven parts:
Part I:
The part of calibration: mainly comprise: as Fig. 1,1, calibration servomotor; 2, Timing Belt; 3, floral disc 20, driven synchronizing wheel; 21, active synchronization wheel.Its object is for accurate calibration.
Part II:
Vertical lifting platform part: mainly comprise: as Fig. 1,12, vertical lift table top; 13, slide rail on vertical lift platform; 14, vertical lift platform elevating screw; 15, vertical lift platform lifting support; 16, vertical lift platform glidepath; 17, vertical lift platform base; 18, vertical lift platform servomotor; 6, burr adjustable tail margin.Its object is in order to make integrated model vertical lift, upper thereby retainer drops to original equipment ' supported at three point ' (5), rivets; And can make retainer depart from original equipment ' supported at three point ' (5), carry out calibration.
Part III:
Move horizontally part: mainly comprise: as Fig. 1,10, move horizontally leading screw; 11, move horizontally motor; 19, move horizontally slide rail.Its object is for the horizontal bidirectional transport of semi-finished product bearing.
Part IV:
Adjustable supporting plate part: mainly comprise: as Fig. 1,4, bearing supporting plate; 9, the width adjustment slide rail of bearing supporting plate, its object is for the vary in size bearing of model of compatibility.
Part V:
Floral disc lifting part: mainly comprise: as Fig. 1,7, floral disc lifting motor; 8, floral disc elevating screw, its object is inserted semi-finished product bearings for floral disc, and makes the roller of bearing and floral disc accurate identical.
Part VI:
Electric part: mainly comprise: distribution box; Servo-driver; PLC; Touch-screen; Sensor; Speed regulators etc., use PLC logical program to control its logical action; And use the pulse of PLC to control servomotor to servo-driver, and realize Position Control, thus accurate calibration.
Part VII:
According to the needs of different riveting machines, ' Part I ' and ' Part V ' moved to the below (as Fig. 2) of riveted joint soldering tip, realize the requirement of different riveting machines to space, ' floral disc ' is now designed to ' double-deck petal pallet ' (22), the illustrating of double-deck petal pallet (as Fig. 4).
Bearing cage riveting automatic indexing of the present invention, the mode that complete equipment adopts servo-drive and PLC to control, has realized bearing riveted joint automation, improve the precision of riveted joint, improve production efficiency, reduced labour intensity simultaneously, solved high temperature scald, the problem such as electromagnetic radiation closely.
The present invention is superior to former utility model and is:
A, replace the function of the whole equipment of my utility model by calibration part of the present invention;
B, realize vertical lifting cleverly;
C, increase automatic transportation part;
D, as the device of Fig. 1, in the situation that not transforming former riveting machine, convenient realize manually conversion automatically;
E, as the device of Fig. 2, indexing means be positioned over below, realized the requirement of different riveting machines to space.
Brief description of the drawings
Fig. 1 is the tomograph of the new bearing cage riveting automatic indexing of the present invention:
1, calibration servomotor; 2, Timing Belt; 3, floral disc; 4, bearing supporting plate; 5, original equipment supported at three point; 6, burr adjustable tail margin; 7, floral disc lifting motor; 8, floral disc elevating screw; 9, the width adjustment slide rail of bearing supporting plate; 10, move horizontally leading screw; 11, move horizontally motor; 12, vertical lift table top; 13, slide rail on vertical lift platform; 14, vertical lift platform elevating screw; 15, vertical lift platform lifting support; 16, vertical lift platform glidepath; 17, vertical lift platform base; 18, vertical lift platform servomotor.19, move horizontally slide rail; 20, driven synchronizing wheel; 21, active synchronization wheel.
Fig. 2 is the tomograph that the calibration part of the new bearing cage riveting automatic indexing of the present invention moves to bottom;
Fig. 3 is the bright spot parts floral disc sterogram of the new bearing cage riveting automatic indexing of the present invention:
22, rosette; 23 breach; 24, petal; 25, mating holes; 26, bakelite floral disc; 27, connecting hole
Rosette ' (22), gain in strength as material with 45# steel;
The size of ' breach ' (23) size and bearing roller matches, and the number of ' breach ' (23) is identical with bearing roller number, also can be less than roller number, also can be with 3 ' breach ' (23);
' petal ' (24) are with ' breach ' (23);
' mating holes ' (25) coordinate with driven shaft;
' bakelite floral disc ' (26) electricity consumption carpentery workshop is material, solves and needs insulation and high temperature resistant problem;
' connecting hole ' (27) make ' rosette ' (22) be connected (26) with ' bakelite floral disc '.
Fig. 4 is the bright spot parts petal pallet sterogram of the new bearing cage riveting automatic indexing of the present invention:
A, the breach b of lower floor, the petal c of lower floor, upper strata breach d, upper strata petal
E, rosette f, centre bore and dowel hole
Petal type centering location bearing calibration pallet (as Fig. 4), has the two-layer arc notch distributing at even circumferential; The quantity of every break mouth and petal equates with bearing roller bearing quantity; ' lower floor's breach ' is (a) to provide space to soldering tip under riveting machine, and ' upper strata breach ' is (c) tightly to coordinate with the cylindricality roller bearing of semi-finished product bearing, realizes precision centering location calibration; ' lower floor's petal ' (b) is used for holding up bearing (so being pallet); In the time that pallet rotates, ' upper strata petal ' (d) makes the driven rotation of bearing; Thereby solve the problem that bearing cannot accurately drive, realized the accurate calibration of semi-finished product bearing, ensured the quality of rivet welding point; Its material adopts resistant to elevated temperatures insulating materials-bakelite, thereby has realized the object of electrode, bearing and " (0 current potential) " insulation, has also solved the high temperature resistant problem after rivet welding; In order to gain in strength, coordinating material at the center of pallet is the rosette (e) of 45# steel, and disc centre has mating holes and keyway (f), and its effect is in transmission connection with prime.
detailed description of the invention:
The new bearing cage riveting automatic indexing structure of the present invention as shown in Figure 1.
By touch-screen setup parameter, by PLC logic control, by PLC, servo-driver pulse control, be connected active synchronization wheel ' (21) be connected with ' Timing Belt ' (2), Timing Belt ' (2) are connected with ' driven synchronizing wheel ' (20) by ' calibration servomotor ' (1) with driving shaft, ' active synchronization wheel ' (21), ' driven synchronizing wheel ' (20) are connected with driven shaft, ' floral disc ' (3), ' floral disc ' (3) coincide with semi-finished product bearing precision, realize accurate calibration
This part invention bright spot be parts ' floral disc ' (3) (with the utilization of servo drive system, after have illustrate (as Fig. 2) of floral disc.
By ' vertical lift table top ' (12), be connected with ' slide rail on vertical lift platform ' (13), ' slide rail on vertical lift platform ' (13) are connected with ' vertical lift platform lifting support ' (15), ' vertical lift platform lifting support ' (15) are connected with ' vertical lift platform glidepath ' (16), ' vertical lift platform glidepath ' (16) are connected with ' vertical lift platform base ' (17), ' vertical lift platform base ' (17) are connected with burr adjustable tail margin, most important ' vertical lift platform servomotor ' (18) are connected with ' vertical lift platform elevating screw ' (14), ' vertical lift platform elevating screw ' (14) and vertical lift platform lifting support ' lower end of (15) is connected.Realize vertical lifting,
This part invention bright spot is to utilize the Angulation changes of X-type support, realizes the vertical lifting of level table.
By the power of ' horizontal screw lead ' (10) transmission servomotor, superstructure is moved left and right along ' moving horizontally slide rail ' (19) together with semi-finished product bearing.
By ' the width adjustment slide rail of bearing supporting plate ' (9), adjust two ' bearing supporting plate ' (4) (simultaneously having the function of plate washer), carry out the compatible bearing varying in size.
Be connected with ' floral disc elevating screw ' (8) by ' floral disc lifting motor ' (7), ' floral disc elevating screw ' (8) are connected with connecting plate, connecting plate is connected with driven shaft, ' driven synchronizing wheel ' (20), driven shaft is connected with ' floral disc ' (3), make floral disc insert semi-manufactured bearing, the petal of bearing roller and floral disc coincide.
According to the needs of different riveting machines, ' Part I ' and ' Part V ' moved to the below (as Fig. 2) of riveted joint soldering tip, realize the requirement of different riveting machines to space, ' floral disc ' is now designed to ' double-deck petal pallet ' (22), the illustrating of double-deck petal pallet (as Fig. 4).
Logical action of the present invention is as follows: by the power of horizontal screw lead (10) transmission servomotor, superstructure is moved to right side together with semi-finished product bearing along moving horizontally slide rail (19).Bearing is packed into after bearing supporting plate (4) (bearing supporting plate has the function of plate washer simultaneously), press floral disc (3) lifting inching button, floral disc (3) lifting motor (7) is rotated, by floral disc elevating screw (8), make floral disc insert semi-manufactured bearing (petal of bearing roller and floral disc coincide), now press automatic operation button, start automatic logic operation action: move horizontally motor (11) and rotate, make indexing mechanism and bearing move to original equipment supported at three point (5) top accurate initial alignment by moving horizontally leading screw (10).Vertical lift platform servomotor (18) rotates, make the vertical decline of integrated model by vertical lift platform elevating screw (14) by the X-type lifting support (15) of vertical lift platform, thereby retainer drops in original equipment supported at three point (5), after riveting machine welding is better, vertical lift platform servomotor (18) rotates backward and makes bearing increase and leave original equipment supported at three point (5), now carry out the second calibration location, riveting point by calibration servomotor (1), afterwards, decline bearing is fallen in original equipment supported at three point (5) again, weld, go round and begin again like this and be soldered all riveting points, moving horizontally motor moves right mechanism, stop to main transport tape position, floral disc lifting motor rotates backward, make floral disc depart from bearing, bearing is dragged to main belt, such dish bearing machining is complete.
Claims (6)
1. set the parameter of different bearings by touch-screen, by PLC logic control, by PLC, servo-driver pulse control, be connected with driving shaft, ' active synchronization wheel ' (21) by ' calibration servomotor ' (1), active synchronization wheel ' (21) be connected with ' Timing Belt ' (2), Timing Belt ' (2) be connected with ' driven synchronizing wheel ' (20), ' driven synchronizing wheel ' (20) are connected with driven shaft, ' floral disc ' (3), ' floral disc ' (3) coincide with semi-finished product bearing precision, realize accurate calibration
This part invention
bright spotbe parts ' floral disc
'(3) and the utilization of servo drive system,, there is illustrate (as Fig. 2) of floral disc.
2. by ' vertical lift table top ' (12), be connected with ' slide rail on vertical lift platform ' (13), ' slide rail on vertical lift platform ' (13) are connected with ' vertical lift platform lifting support ' (15), ' vertical lift platform lifting support ' (15) are connected with ' vertical lift platform glidepath ' (16), ' vertical lift platform glidepath ' (16) are connected with ' vertical lift platform base ' (17), ' vertical lift platform base ' (17) are connected with burr adjustable tail margin, most important ' vertical lift platform servomotor ' (18) are connected with ' vertical lift platform elevating screw ' (14), ' vertical lift platform elevating screw ' (14) and vertical lift platform lifting support ' lower end of (15) is connected, realize vertical lifting,
This part invention
bright spotbe the change of the angle of utilizing X-type support, realize the vertical lifting of level table.
3. by the power of ' horizontal screw lead ' (10) transmission servomotor, superstructure is moved left and right along ' moving horizontally slide rail ' (19) together with semi-finished product bearing, complete transport.
4. by ' the width adjustment slide rail of bearing supporting plate ' (9), adjust two ' bearing supporting plate ' (4) (simultaneously having the function of plate washer), carry out the compatible bearing varying in size.
5. be connected with ' floral disc elevating screw ' (8) by ' floral disc lifting motor ' (7), ' floral disc elevating screw ' (8) are connected with connecting plate, connecting plate is connected with driven shaft, ' driven synchronizing wheel ' (20), driven shaft is connected with ' floral disc ' (3), make floral disc insert semi-manufactured bearing, the petal of bearing roller and floral disc coincide.
6. according to the needs of different riveting machines, ' Part I ' of " summary of the invention " and ' Part V ' moved to the below (as Fig. 2) of riveted joint soldering tip, realized the requirement of different riveting machines to space,
' floral disc ' is now designed to ' double-deck petal pallet ' (22), the illustrating of double-deck petal pallet (as Fig. 4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210543262.3A CN103861964B (en) | 2012-12-16 | 2012-12-16 | New bearing cage riveting automatic indexing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210543262.3A CN103861964B (en) | 2012-12-16 | 2012-12-16 | New bearing cage riveting automatic indexing |
Publications (2)
| Publication Number | Publication Date |
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| CN103861964A true CN103861964A (en) | 2014-06-18 |
| CN103861964B CN103861964B (en) | 2017-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210543262.3A Active CN103861964B (en) | 2012-12-16 | 2012-12-16 | New bearing cage riveting automatic indexing |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246901A (en) * | 2018-03-28 | 2018-07-06 | 昆明理工大学 | A kind of self-piercing riveting device and method based on rectangular co-ordinate positioning |
| CN111544120A (en) * | 2020-05-14 | 2020-08-18 | 上海交通大学医学院附属第九人民医院 | Precision measuring device for surgical robot navigation system |
| CN113899586A (en) * | 2021-09-01 | 2022-01-07 | 唐山威程科技有限公司 | Automatic powder sampling equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1955302A (en) * | 1931-02-28 | 1934-04-17 | Fafnir Bearing Co | Riveting means for ball bearing cages and the like |
| CN2426775Y (en) * | 2000-04-25 | 2001-04-18 | 罗至典 | Riveting machine |
| CN101362302A (en) * | 2008-09-19 | 2009-02-11 | 浙江大学 | C type folded milling-drilling-riveting combined processing center and method of use thereof |
| CN201586724U (en) * | 2009-12-14 | 2010-09-22 | 环驰轴承集团有限公司 | Fully-automatic bearing retainer riveter |
| CN202097357U (en) * | 2011-04-14 | 2012-01-04 | 大连三控机械自动化有限公司 | Bearing cage riveting automatic indexing device |
| CN202291197U (en) * | 2011-09-28 | 2012-07-04 | 天津仁义合自动化技术有限公司 | An automatic multi-point pin riveting machine |
-
2012
- 2012-12-16 CN CN201210543262.3A patent/CN103861964B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1955302A (en) * | 1931-02-28 | 1934-04-17 | Fafnir Bearing Co | Riveting means for ball bearing cages and the like |
| CN2426775Y (en) * | 2000-04-25 | 2001-04-18 | 罗至典 | Riveting machine |
| CN101362302A (en) * | 2008-09-19 | 2009-02-11 | 浙江大学 | C type folded milling-drilling-riveting combined processing center and method of use thereof |
| CN201586724U (en) * | 2009-12-14 | 2010-09-22 | 环驰轴承集团有限公司 | Fully-automatic bearing retainer riveter |
| CN202097357U (en) * | 2011-04-14 | 2012-01-04 | 大连三控机械自动化有限公司 | Bearing cage riveting automatic indexing device |
| CN202291197U (en) * | 2011-09-28 | 2012-07-04 | 天津仁义合自动化技术有限公司 | An automatic multi-point pin riveting machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108246901A (en) * | 2018-03-28 | 2018-07-06 | 昆明理工大学 | A kind of self-piercing riveting device and method based on rectangular co-ordinate positioning |
| CN108246901B (en) * | 2018-03-28 | 2023-10-20 | 昆明理工大学 | Self-piercing riveting device and method based on rectangular coordinate positioning |
| CN111544120A (en) * | 2020-05-14 | 2020-08-18 | 上海交通大学医学院附属第九人民医院 | Precision measuring device for surgical robot navigation system |
| CN113899586A (en) * | 2021-09-01 | 2022-01-07 | 唐山威程科技有限公司 | Automatic powder sampling equipment |
| CN113899586B (en) * | 2021-09-01 | 2023-11-21 | 唐山威程科技有限公司 | Automatic powder sampling equipment |
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| Publication number | Publication date |
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| CN103861964B (en) | 2017-03-15 |
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