CN202037366U - Single-cutter-head upward-cutting energy-saving inside diameter slicer - Google Patents
Single-cutter-head upward-cutting energy-saving inside diameter slicer Download PDFInfo
- Publication number
- CN202037366U CN202037366U CN2011200293409U CN201120029340U CN202037366U CN 202037366 U CN202037366 U CN 202037366U CN 2011200293409 U CN2011200293409 U CN 2011200293409U CN 201120029340 U CN201120029340 U CN 201120029340U CN 202037366 U CN202037366 U CN 202037366U
- Authority
- CN
- China
- Prior art keywords
- vertical lift
- workbench
- inside diameter
- cutting
- diameter slicer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Sawing (AREA)
Abstract
A single-cutter-head upward-cutting energy-saving inside diameter slicer comprises a cutting knife flywheel driven by a main motor, a horizontally moving workbench driven by a horizontally moving stepper motor or a hand-operated wheel, and a PC microcomputer control system, wherein a frequency converter, the main motor, a shaft coupling and the PC microcomputer control system form an energy-saving component; and a vertically lifting mechanism, which comprises a vertically lifting stepper motor, a vertically lifting ball screw, a vertically lifting screw rod nut and a vertically lifting screw rod nut seat planker, is arranged on one side of the horizontally moving workbench. An object to be cut is horizontally moved into the inner diameter cutting knife flywheel, and is driven by the vertically lifting mechanism to rise and fall vertically to be cut; cutting relying on the horizontal movement of the workbench of a conventional inside diameter slicer is changed into upward cutting relying on vertical up-and-down movement, so as to completely avoid the phenomenon of material falling during a cutting process; due to the change of the cutting mode, a cutting knife is stressed stably and prevented from being burnt; the cutting precision is improved under the accurate control of the PC microcomputer; and owing to the energy-saving component, the single-cutter-head upward-cutting energy-saving inside diameter slicer saves electricity by about 20 percent in comparison with the conventional single-cutter-head inside diameter slicer.
Description
Technical field
The utility model relates to inside diameter slicer, and particularly a kind of hilted broadsword cephalomere of perpendicular cuts can inside diameter slicer.
Background technology
Inside diameter slicer is the special equipment that is used for cutting crisp hardmetal or nonmetallic materials, its workpiece generally adopts glue to be bonded on the charging plate, again charging plate is contained on the charging anchor clamps and cuts, because workpiece material hardness is uneven or bonding is firm inadequately, reasons such as mechanical oscillation, often cause material, not only the qualification rate of finished product is cut in influence, but also can damage machine, causes the generation of fire, and, make processing cost high by above-mentioned reason reduction cutting speed.CN2688423Y proposes a kind of inside diameter slicer of a plurality of section working heads, and it adopts same base, the design of planker, the servo a plurality of section working heads of workbench down, improves cutting efficiency.Though this structure can improve cutting efficiency, the quality of cutting can not improve, because its cutting method still adopts traditional transverse cuts, the finished product after the cutting still can fall material because of transverse cuts, can't improve the yield rate of cutting.And owing to adopt same support, planker and the work of the servo a plurality of section head of workbench down, it is big that it regulates labour intensity, and degree of regulation is not high, can influence the raising of yield rate yet.CN101745992A propose a kind of in the elastic buffering feeding device of circle cutting machine, the small step that the distortion by elastomeric element absorbs that moment finishes reaches buffering and progressively afterburning purpose apart from feeding control X-axis travelling table displacement.This moving by the displacement of strain device control X-axis travelling table, complicated because the strain enchancement factor is many, be difficult to process the high neodymium iron boron of cutting accuracy, and remain transverse cuts, can't improve cutting accuracy and reduce cost.
Summary of the invention
The technical problems to be solved in the utility model is big at the low energy consumption of present inside diameter slicer structure influence cutting efficiency, and the Universal Problems that yield rate is low designs a kind of inside diameter slicer that improves cutting efficiency and yield rate when cutting down the consumption of energy.
The utility model solves the problems of the technologies described above with following design, the hilted broadsword head upwards cuts energy-conservation inside diameter slicer, it comprises the disc cutterbar that is driven by main motor, by moving horizontally stepper motor or the hand workbench that moves horizontally of taking turns drive, be located at clamping utensil and PC microcomputer control system on the workbench, it is characterized in that forming energy saving modules by frequency converter, main motor and shaft coupling and PC microcomputer control system, frequency converter connects main motor, main motor connects shaft coupling, and shaft coupling is connected fastening by main shaft with disc cutterbar; Also be provided with vertical lifting mechanism in a described side that moves horizontally workbench, described vertical lifting mechanism is made up of vertical lift stepper motor, vertical lift ball screw, vertical lift feed screw nut and vertical lift feed screw nut seat planker, the vertical lift ball screw is connected with the vertical lift stepper motor, and the vertical lift feed screw nut who is meshed with the vertical lift ball screw is fixedlyed connected with the described Workbench base that moves horizontally by vertical lift feed screw nut seat planker.
The object that is cut that is fastened on the workbench is moved horizontally in the interior circle cutter plate, driven by vertical lifting mechanism slides as vertical lift, table crosswise movement cutting by conventional inside diameter slicer becomes upwards cutting of vertical lift, because the change of cutting mode, make the cutter stability under loading, prevent to burn cutter, vertical lift upwards cuts the generation of avoiding falling in the cutting process material fully, accurately improves cutting accuracy under the control at the PC micro computer.Form energy saving modules by frequency converter, main motor and shaft coupling and PC microcomputer control system, make the utility model than existing hilted broadsword head inside diameter slicer economize on electricity about 20%.
Description of drawings
Fig. 1 is the utility model part section front view.
Fig. 2 is that the A of Fig. 1 is to view.
Fig. 3 is that the B of Fig. 1 is to view.
Fig. 4 is the C-C cutaway view of Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described:
The slim tension blade sheet cutting of the stainless steel that the inside diameter slicer utilization is rotated at a high speed hard brittle material, force cooling, lubricated and chip removal at cut place spray cooling-lubricant, the workpiece feeding relies on main motor to realize permanent tension force feeding, index feed is by the accurate feeding of height segmentation stepper motor, and cutting thickness and precision are carried out full-automatic loop control by the PC micro computer.
Referring to shown in Figure 1, left part is established the cutting transmission device on the cabinet 24, and right part is established horizontal feed device and vertical lifting mechanism.Form economize on electricity assembly of the present invention by variable-frequency governor 25, main motor 1, shaft coupling 2 and PC microcomputer control system, main motor 1 is connected with shaft coupling 2, shaft coupling 2 is located in the motor adpting flange 3, transmission main shaft 6 is located in the main spindle box 5, transmission main shaft 6 one ends connect shaft coupling 2, and the other end of transmission main shaft 6 connects cutter plate 9, and two bearings 4 are respectively established at the two ends of transmission main shaft 6, by bearing and cap 7 that front and back bearings 4 and spindle drive case 5 is also tight, stifle 8 compresses fore bearing 4 and stops seepages.
The horizontal feed device comprises and handly takes turns 17, workbench 26, moves horizontally nut seat planker 36 as illustrated in fig. 1 and 2, horizontal nut seat planker 36 and be located at horizontal stepper motor 20 below the horizontal nut seat planker 36, horizontal lead screw 22, horizontal lead screw nut 21 and horizontal feed guide rail 10.Vertical lifting mechanism is located at the centre of the column case 18 of workbench 26 1 sides, and vertical lift stepper motor 12 is fixed on the centre of column case 18 by lifting motor installing plate 31, and vertical lift guide rail 19 is established in column case 18 both sides.
Be depicted as the vertical lifting mechanism that is located at column case 18 centres as Fig. 3 ~ 4, comprise vertical lift stepper motor 12, vertical lift ball screw 30, vertical lift feed screw nut 32 and vertical lift feed screw nut seat planker 34, ball screw is selected the P3 level for use, vertical lift stepper motor 12 is connected with vertical lift ball screw 30, vertical lift feed screw nut seat planker 34 is fixed on the vertical lift feed screw nut 32, vertical lift stepper motor 12 is connected with a joggle with vertical lift ball screw 30, and vertical lift nut seat planker 34 fixes with the right pedestal 33 of workbench.Vertical lift nut seat planker 34 is the T font structure, and its end face is fixedlyed connected with the right pedestal of workbench 33 1 sides, drives workbench 26 and rises or descend.Column case 18 left and right sides are established two vertical lift guide rails 19 that limit the lifting perpendicularity respectively, direction vertical lifting or decline that table rest 26 limits along vertical lift guide rail 19.Make the vertical lift feed screw nut 32 on ball screw rise or descend by lifting stepper motor 12 by vertical lift ball screw 30, level feeds guide rail 10 and is located in the middle of the below of workbench 26, and fixes with plane, workbench 26 right pedestal 33 top.Be connected in vertical lift nut seat planker 34 on the vertical lift ball screw 30 and table rest 26 is risen or drop to assigned address, adjust hex nut 29, the gravity that is suspended on both sides is born in column case 18 tops, and the position trace is adjusted.
Comprise horizontal stepper motor 20, horizontal ball screw 22, horizontal lead screw nut 21 and horizontal lead screw nut seat planker 36 referring to Fig. 1 and the workbench 26 that moves horizontally shown in Figure 4, move horizontally workbench 26 bottom bases and horizontal lead screw nut seat planker 36 fixes.Horizontal stepper motor fixed head 13 and 23 is fixed on the left and right sides base portion of workbench, and extension bar 14 is with hand plate 17 and horizontal ball screw 22 Joints.Horizontal stepper motor 20 or hand the wheel for 17 whens work drive workbench 26 and do horizontal stepping and move and drive the slide rail 10 that moves horizontally that is installed on the workbench 26 and laterally move.Interchangeable charging plate 11 is installed on the workbench 26, load onto the charging plate 11 of sizing during work, take turns 17 and shake or by automatic minute yardstick mechanism travelling table 26 reaches of the PC micro computer automatic control system of this machine or retreat by hand, size is observed according to pedestal 15 and dial 16 rotations and is obtained, and whenever turning around is 4 ㎜.
The utility model master motor power saving assembly, vertical lifting mechanism and horizontally moving device are realized control automatically by PV machine micro computer, comprise that PC microcomputer program controller, input operation dish, display screen, drive motors and travel switch form automatic cyclic control system.Maybe will start to shake wheel 17 by the PC instruction, yardstick rotates horizontal lead screw nut 21 and drives horizontal screw lead nut seat planker 36 on demand, passes to superincumbent workbench 26 and the charging plate 11 that moves horizontally on the slide rail 10 of installation and moves.Cyclelog control vertical lifting mechanism automatic lifting work by the PC micro computer.
Offering material turnover chamber 27 in the middle of the disc cutterbar 9 peripheral hardware guard shields 28 among Fig. 3 and Fig. 4, guard shield 28 enters guard shield 28 in order to material and stops coolings, lubricating fluid and solid grain to spatter in order to environmentally-friendly sanitary outward to protect.
In the box body 24, except that being provided with variable-frequency governor 25, frequency converter is selected the frequency modulation speed change for use, 50 ~ 60 hertz, model ss-021 also establishes electric appliance control box in the box body 24, as relay, contactor, various switch and circuit board, and the electric wire that connects PC microcomputer controller 35 and main motor 1.In each figure, all omit not expression.
The utility model adopts frequency converter and the motor supporting with it to make the main power source of cutter plate, by material to be machined rerum natura adjusting frequency converter and motor speed motor and shaft coupling are complementary, reach best power savings, equally with 1 kilowatt of motor, consumption 1 degree when not using this economize on electricity assembly, power consumption is 0.8 degree when using this economize on electricity assembly, and average economize on electricity is 20%.
Claims (6)
1. the hilted broadsword head upwards cuts energy-conservation inside diameter slicer, it comprises the disc cutterbar by main driven by motor, by moving horizontally stepper motor or the hand workbench that moves horizontally of taking turns drive, be located at clamping utensil and microcomputer control system on the workbench, it is characterized in that forming energy saving modules by frequency converter, main motor and shaft coupling and PC microcomputer control system, frequency converter connects main motor, and main motor connects shaft coupling, and shaft coupling is connected fastening by main shaft with disc cutterbar; Also be provided with vertical lifting mechanism in a described side that moves horizontally workbench, described vertical lifting mechanism is made up of vertical lift stepper motor, vertical lift ball screw, vertical lift feed screw nut and vertical lift feed screw nut seat planker, the vertical lift ball screw is connected with the vertical lift stepper motor, and the vertical lift feed screw nut who is meshed with the vertical lift ball screw is fixedlyed connected with the described Workbench base that moves horizontally by vertical lift feed screw nut seat planker.
2. hilted broadsword head according to claim 1 upwards cuts energy-conservation inside diameter slicer, it is characterized in that described vertical lifting mechanism is located in the middle of the column case (18) of workbench (26) one sides, and vertical lift guide rail (19) is established in column case (18) left and right sides.
3. hilted broadsword head according to claim 1 upwards cuts energy-conservation inside diameter slicer, it is characterized in that the described workbench (26) that moves horizontally comprises horizontal stepper motor (20), horizontal ball screw (22), horizontal lead screw nut (21) and horizontal lead screw nut seat planker (36).
4. hilted broadsword head according to claim 1 upwards cuts energy-conservation inside diameter slicer, it is characterized in that described vertical lift feed screw nut seat planker (34) is T font structure, and its end face is fixedlyed connected with the right pedestal of workbench (33) one sides.
5. hilted broadsword head according to claim 1 upwards cuts energy-conservation inside diameter slicer, it is characterized in that describedly moving horizontally workbench (26) bottom base and horizontal lead screw nut seat planker (36) fixes.
6. hilted broadsword head according to claim 1 upwards cuts energy-conservation inside diameter slicer, it is characterized in that described disc cutterbar (9) peripheral hardware guard shield (28), offers material turnover chamber (27) in the middle of the guard shield.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200293409U CN202037366U (en) | 2011-01-28 | 2011-01-28 | Single-cutter-head upward-cutting energy-saving inside diameter slicer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200293409U CN202037366U (en) | 2011-01-28 | 2011-01-28 | Single-cutter-head upward-cutting energy-saving inside diameter slicer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202037366U true CN202037366U (en) | 2011-11-16 |
Family
ID=44964831
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200293409U Expired - Fee Related CN202037366U (en) | 2011-01-28 | 2011-01-28 | Single-cutter-head upward-cutting energy-saving inside diameter slicer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202037366U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103100750A (en) * | 2012-12-12 | 2013-05-15 | 江苏熙友磁电科技有限公司 | Roller shear device |
| CN104281101A (en) * | 2014-05-23 | 2015-01-14 | 北京鼎臣高科技有限公司 | Control circuit of inside diameter slicing machine |
| CN105666710A (en) * | 2016-04-05 | 2016-06-15 | 东旭科技集团有限公司 | Inside diameter slicer used for plate cutting |
| CN105817984A (en) * | 2016-03-28 | 2016-08-03 | 肇庆市立新机械科技有限公司 | Precision magnetic material cutting-grinding machine |
| CN111201103A (en) * | 2017-10-12 | 2020-05-26 | 联合材料公司 | Rotary cutting tool |
-
2011
- 2011-01-28 CN CN2011200293409U patent/CN202037366U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103100750A (en) * | 2012-12-12 | 2013-05-15 | 江苏熙友磁电科技有限公司 | Roller shear device |
| CN104281101A (en) * | 2014-05-23 | 2015-01-14 | 北京鼎臣高科技有限公司 | Control circuit of inside diameter slicing machine |
| CN105817984A (en) * | 2016-03-28 | 2016-08-03 | 肇庆市立新机械科技有限公司 | Precision magnetic material cutting-grinding machine |
| CN105666710A (en) * | 2016-04-05 | 2016-06-15 | 东旭科技集团有限公司 | Inside diameter slicer used for plate cutting |
| CN111201103A (en) * | 2017-10-12 | 2020-05-26 | 联合材料公司 | Rotary cutting tool |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102151889B (en) | Upward cutting and energy-saving inner circle slicing machine with single tool bit | |
| CN202037366U (en) | Single-cutter-head upward-cutting energy-saving inside diameter slicer | |
| CN102896370A (en) | Single-tool-bit four-station upward cutting energy-saving inside diameter slicer | |
| CN203792550U (en) | Multi-wire cutting machine with horizontal feeding mechanism | |
| CN101444933B (en) | Multi-cutter head inside diameter slicer | |
| CN108908492A (en) | A kind of both-end machine for sawing corner | |
| CN203266277U (en) | Automatic tool setting device of machine tool | |
| CN202877669U (en) | High speed line cutting electric discharging machine | |
| CN208437838U (en) | A kind of laser cutting machine | |
| CN204711403U (en) | A kind of special machine table tool of tourbillon plane texture | |
| CN210703146U (en) | Workbench lifting device for laser cutting machine | |
| CN104875286B (en) | Vertical type cylinder makita 4100NH | |
| CN209223293U (en) | A kind of high-speed steel circular saw blade gear grinding machines | |
| CN201329448Y (en) | Inside diameter slicer with multiple knife heads | |
| CN207668652U (en) | Wire wire-electrode cutting device in gantry | |
| CN106424896A (en) | Novel environment-friendly energy-saving inside diameter slicer | |
| CN208592610U (en) | A kind of crankshaft positioning device and Production of Crankshaft equipment | |
| CN203804570U (en) | Lifting table device for CNC machining center | |
| CN219443626U (en) | Copper sheathing location cutting equipment | |
| CN201862894U (en) | Straight line type ultra-wide steel plate cutting device | |
| CN219234612U (en) | Movable structure of planer type milling machine | |
| CN207901359U (en) | A kind of plectane automatic cutting device | |
| CN203093578U (en) | High-precision carving grinding machine | |
| CN202423316U (en) | Novel dovetail groove guide fixture | |
| CN209425889U (en) | A kind of vertical monolithic of marble is sawed fastly |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111116 Termination date: 20160128 |
|
| EXPY | Termination of patent right or utility model |