CN103846054B - A kind of rotary plunger type stalk pelleter - Google Patents

A kind of rotary plunger type stalk pelleter Download PDF

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Publication number
CN103846054B
CN103846054B CN201410079004.3A CN201410079004A CN103846054B CN 103846054 B CN103846054 B CN 103846054B CN 201410079004 A CN201410079004 A CN 201410079004A CN 103846054 B CN103846054 B CN 103846054B
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China
Prior art keywords
forging die
rolling forging
rolling
extrusion head
material extrusion
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Expired - Fee Related
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CN201410079004.3A
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Chinese (zh)
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CN103846054A (en
Inventor
刘德龙
庄会永
张秀艳
董舰
赵君
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Tesida Food Machinery Science & Technology Co., Ltd., Tianjin
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Tesida Food Machinery Science & Technology Co Ltd Tianjin
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Priority to CN201410079004.3A priority Critical patent/CN103846054B/en
Publication of CN103846054A publication Critical patent/CN103846054A/en
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Abstract

The present invention proposes a kind of rotary plunger type stalk pelleter, the serious buildup of dual mode surface is caused and the problem that affects working (machining) efficiency for solving stalk pelleter life-time service in prior art, including: the first rolling forging die and the second rolling forging die, staggered material extrusion head and forming hole it is provided with on first rolling forging die and the second rolling forging die, material extrusion head on first rolling forging die stretches in the forming hole of the second rolling forging die, material extrusion head on second rolling forging die stretches in the forming hole of the first rolling forging die, the head of forming hole is provided with compressing hole, the internal diameter of compressing hole is gradually reduced more than or equal to the external diameter of material extrusion head and the internal diameter of compressing hole;Feeding warehouse;Discharging bin, is provided with cutter in discharging bin;Connecting rod, is arranged between the first rolling forging die and the same side end face of the second rolling forging die;Also include for clearing up the first rolling forging die and the clear mold mechanism of the second rolling forging die surface buildup.The rotary plunger type stalk pelleter reactive loss that the present invention proposes is low, work efficiency is high and compression ratio is high.

Description

A kind of rotary plunger type stalk pelleter
Technical field
The present invention relates to farm equipment technical field, particularly relate to a kind of for by straw, weeds, branch etc. Biomass are squeezed into the rotary plunger type stalk pelleter of granule.
Background technology
Along with the progress of science and technology, agricultural crop straw is in addition to directly collecting manure and burning, and people are often by it It is processed into granule to improve efficiency of combustion, meets higher level needs.Existing straw granulator is main For flat-die rolling granulation machine or ring mould rolling granulation machine, its inefficiency, energy consumption are high, to raw-material wet Degree and degree of grinding etc. require the highest, and service life low easily breaks down.Number of patent application 201020519186.9, Authorization Notice No. CN201841002U proposes a kind of bimodulus and pressure is squeezed straw granulator mutually, by two rolling Mould forms, and each rolling forging die is uniformly arranged material extrusion head and forming hole, and material extrusion head and forming hole are crisscross arranged, The head of forming hole has compressing hole, and the middle part of rolling forging die is discharging chamber, and discharging intracavity is equipped with cutter: one The extrusion head of individual seaming roll stretches in the forming hole of another seaming roll, and the extrusion head of another seaming roll is stretched again Returned in the forming hole of this seaming roll, described bimodulus pressure is squeezed mutually that straw granulator energy consumption is low, efficiency is high and Requirement to raw material is low, but removes raw material before stopper head during the work of this equipment and be pressed to relative compressing hole In, and the raw material in space, stopper head periphery can't be compressed in forming hole, these raw materials are just in the course of time It is compressed to the surface of two moulds and gradually forms one layer of hard buildup and cause and between two moulds, produce the biggest nothing Merit pressure, causes reactive loss then, reduces working (machining) efficiency, and the most sometimes buildup is blocked up directly results in nothing Method is pelletized.
Summary of the invention
The present invention proposes a kind of rotary plunger type stalk pelleter, is used for solving straw granulator in prior art The serious buildup of dual mode surface that life-time service causes and the problem that affects working (machining) efficiency.
The technical scheme is that and be achieved in that:
A kind of rotary plunger type stalk pelleter, including: the first rolling forging die and the second rolling forging die, the first rolling Staggered material extrusion head and forming hole, the material extrusion on the first rolling forging die it is provided with on mould and the second rolling forging die Head stretches in the forming hole of the second rolling forging die, and the material extrusion head on the second rolling forging die stretches to the molding of the first rolling forging die Kong Zhong, the head of forming hole is provided with compressing hole, the internal diameter of compressing hole more than or equal to material extrusion head external diameter and The internal diameter of compressing hole is gradually reduced;Feeding warehouse;Discharging bin, is provided with cutter in discharging bin;Connecting rod, It is arranged between the first rolling forging die and the same side end face of the second rolling forging die;Also include for clearing up the first rolling forging die Clear mold mechanism with the second rolling forging die surface buildup.
Preferably, clear mold mechanism includes rotary cutter.
Preferably, the second rolling forging die is connected by fixed cover is fixing with one end of connecting rod, and the first rolling forging die leads to Cross spring to be connected with the other end of connecting rod.
Preferably, rotary cutter includes: change-speed gearing, change gear shaft and cutting edge, the fixing peace of cutting edge It is contained on change gear shaft.
Preferably, the first rolling forging die and the second rolling forging die being provided with travelling gear, travelling gear drives and becomes Speed gear rotates and then drives cutting edge to rotate.
Preferably, microtome knife is multiple, and multiple cutting edges are fixedly mounted on change gear shaft.
Preferably, change gear shaft is fixed on feeding warehouse by two the ball bearing framves front and back arranged.
Preferably, material extrusion head is the stopper head that can change.
A kind of rotary plunger type stalk pelleter that the present invention proposes, clears up the first rolling forging die by being provided for Clear mold mechanism with the second rolling forging die surface buildup so that the buildup on two mould surfaces obtained timely loosen and Cleaning, reduces the consumption of idle work, it is to avoid the generation of traffic congestion accident, the stalk particle that the present invention proposes Machine reactive loss is low, work efficiency is high and accident rate is low.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to enforcement In example or description of the prior art, the required accompanying drawing used is briefly described, it should be apparent that, describe below In accompanying drawing be only some embodiments of the present invention, for those of ordinary skill in the art, do not paying On the premise of going out creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the front view of the present invention a kind of rotary plunger type stalk pelleter;
Fig. 2 is the top view of Fig. 1.
In figure:
1, the first rolling forging die;2, the second rolling forging die;3, stopper head;4, compressing hole;5, forming hole;6、 Feeding warehouse;7, discharging bin;8, cutter;9, connecting rod;10, cutting edge;11, change-speed gearing;12、 Travelling gear;13, spring;14, motor;15, reductor;16, connecting shaft pair;17, gear is connected; 18, change gear shaft;19, fixed cover.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clearly Chu, be fully described by, it is clear that described embodiment be only a part of embodiment of the present invention rather than Whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not making creation The every other embodiment obtained under property work premise, broadly falls into the scope of protection of the invention.
As Fig. 1 and Fig. 2 jointly shown in: a kind of rotary plunger type stalk pelleter, including the first rolling forging die 1 With the second rolling forging die 2, the first rolling forging die 1 and the second rolling forging die 2 are provided with staggered material extrusion head and Forming hole 5, the material extrusion head on the first rolling forging die 1 stretches in the forming hole 5 of the second rolling forging die 2, the second rolling Material extrusion head on mould 2 stretches in the forming hole 5 of the first rolling forging die 1, and the head of forming hole 5 is provided with compression Hole 4, the internal diameter of compressing hole 4 is gradually reduced more than or equal to the external diameter of material extrusion head and the internal diameter of compressing hole 4;Enter Feed bin 6;Discharging bin 7, is provided with cutter 8 in discharging bin 7;Connecting rod 9, is arranged on the first rolling forging die 1 And between the same side end face of the second rolling forging die 2;Also include for clearing up the first rolling forging die 1 and the second rolling forging die 2 The clear mold mechanism of surface buildup.
During work, except the raw material before material extrusion head is pressed in compressing hole 4, space, material extrusion head periphery former Material will not be compressed in forming hole 5, is the formation of the thickest buildup on two mould surfaces in the course of time, as Do not clear up, the extruding force of material extrusion head can be disperseed to cause bigger reactive loss, even cause and cannot pelletize.This The clear mold mechanism that invention proposes can quickly clear up the buildup on two mould surfaces, and its operation principle is: motor 14 leads to Crossing reductor 15 to be connected 16 with connecting shaft, connecting shaft is to 16 and first connection gears 17 on rolling forging die 1 Connect, open the gear 17 that is dynamically connected of band after motor 14 and work and then drive the first rolling forging die 1 and the second rolling Mould 2 moves, and after raw material is put into feeding warehouse 6, granulation work starts: the material extrusion head on the first rolling forging die 1 is stretched In the forming hole 5 of the second rolling forging die 2, the material extrusion head on the second rolling forging die 2 stretches to the first rolling forging die 1 In forming hole 5, enter compressed hole 4 after the extruding of raw material squeezed stub bar and enter in forming hole 5, forming hole 5 The granule of interior extrusion is cut off after device 8 cuts off and discharges through discharging bin 7;When having buildup such as two mould surfaces, open Clear mold mechanism can clear up the buildup on two mould surfaces, reduces reactive loss, improves work efficiency.
As the preferred technical scheme of one, another embodiment of the present invention, clear mold mechanism includes rotary cutter, Rotary cutter includes: change-speed gearing 11, change gear shaft 18 and cutting edge 10, and microtome knife 10 is multiple, Multiple cutting edges 10 are fixedly mounted on change gear shaft 18 according to certain interval;First rolling forging die 1 He Being provided with travelling gear 12 on second rolling forging die 2, travelling gear 12 drives change-speed gearing 11 to rotate then Cutting edge 10 is driven to rotate.
Cutting edge 10 number by the space of the material extrusion head of arrangement on the first rolling forging die 1 and the second rolling forging die 2 certainly Fixed, there are how many spaces that how many cutting edges 10 are just set;The width that interval and material extrusion head are set of cutting edge 10 Degree correspondence.After opening straw granulator, the travelling gear 12 that two moulds are arranged can drive change-speed gearing 11 to revolve Turning and then drive cutting edge 10 to rotate, cutting edge 10 stretches into the space between material extrusion head and removes buildup.
As the preferred technical scheme of one, change gear shaft 18 is solid by two the ball bearing framves front and back arranged It is scheduled on feeding warehouse 6.
As the preferred technical scheme of one, one more embodiment of the present invention, the second rolling forging die 2 is by fixing Set 19 is fixing with one end of connecting rod 9 to be connected, and the first rolling forging die 1 passes through the another of spring 13 and connecting rod 9 One end connects.
First rolling forging die 1 is connected with the other end of connecting rod 9, when there being the foreign body that cannot extrude by spring 13 When feeding warehouse 6 enters between the first rolling forging die 1 and the second rolling forging die 2, it is different that spring 13 can buffer extruding The counteracting force produced during thing, thus avoid the compressing hole 4 on two moulds and material extrusion head to be destroyed, improve The service life of material extrusion head.
As the preferred technical scheme of one, another embodiment of the present invention, material extrusion head is the post that can change Chock plug 3.
First rolling forging die 1 and the second rolling forging die 2 are provided with removable stopper head 3, stopper head 3 and One rolling forging die 1 or the second rolling forging die 2 are flexibly connected, when deployed between long cause stopper head 3 abrasion can not continue During continuous use, stopper head 3 can be changed at any time and rolling forging die need not be changed, reduce the use cost of equipment With pelletize cost, there is application prospect widely.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all at this Within bright spirit and principle, any modification, equivalent substitution and improvement etc. made, should be included in this Within bright protection domain.

Claims (7)

1. a rotary plunger type stalk pelleter, it is characterised in that: including:
First rolling forging die (1) and the second rolling forging die (2), described first rolling forging die (1) and described second rolling Staggered material extrusion head and forming hole (5), described first rolling forging die (1) it is provided with on pressing mold (2) On material extrusion head stretch in the forming hole (5) of described second rolling forging die (2), described second rolling forging die (2) On material extrusion head stretch in the forming hole (5) of described first rolling forging die (1), the head of described forming hole (5) Portion is provided with compressing hole (4), the internal diameter of described compressing hole (4) more than or equal to described material extrusion head external diameter and The internal diameter of described compressing hole (4) is gradually reduced;
Feeding warehouse (6);
Discharging bin (7), is provided with cutter (8) in described discharging bin (7);
Connecting rod (9), is arranged on the homonymy of described first rolling forging die (1) and described second rolling forging die (2) Between end face;
Also include for clearing up described first rolling forging die (1) and described second rolling forging die (2) surface buildup Clear mold mechanism, described clear mold mechanism includes rotary cutter.
A kind of rotary plunger type stalk pelleter the most according to claim 1, it is characterised in that: described Second rolling forging die (2) is connected by fixed cover (19) is fixing with one end of described connecting rod (9), described First rolling forging die (1) is connected with the other end of described connecting rod (9) by spring (13).
A kind of rotary plunger type stalk pelleter the most according to claim 2, it is characterised in that: described Rotary cutter includes: change-speed gearing (11), change gear shaft (18) and cutting edge (10), described cutting knife Sheet (10) is fixedly mounted on described change gear shaft (18).
A kind of rotary plunger type stalk pelleter the most according to claim 3, it is characterised in that: described It is provided with travelling gear (12), described transmission on first rolling forging die (1) and described second rolling forging die (2) Gear (12) drives described change-speed gearing (11) rotation then to drive described cutting edge (10) to rotate.
A kind of rotary plunger type stalk pelleter the most according to claim 4, it is characterised in that: described Cutting edge (10) is multiple, and multiple described cutting edges (10) are fixedly mounted on described change gear shaft (18) On.
A kind of rotary plunger type stalk pelleter the most according to claim 4, it is characterised in that: described Change gear shaft (18) is fixed on described feeding warehouse (6) by two the ball bearing framves front and back arranged.
7., according to a kind of rotary plunger type stalk pelleter described in any one of claim 1-6, its feature exists In: described material extrusion head is the stopper head (3) that can change.
CN201410079004.3A 2014-03-05 2014-03-05 A kind of rotary plunger type stalk pelleter Expired - Fee Related CN103846054B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104437253A (en) * 2014-12-30 2015-03-25 天津特斯达生物质能源机械有限公司 Rotary plunger type straw pelletizer
CN106334495B (en) * 2016-10-31 2018-09-21 重庆市南川区庆岩福利碱厂 Granulating mechanism with automatic clearing function
CN109382041A (en) * 2018-09-21 2019-02-26 太原理工大学 Small-sized straw granulator

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2394920Y (en) * 1999-11-22 2000-09-06 济南钢铁集团总公司 Pilleting device for sintered mixed material
DE202005011433U1 (en) * 2005-07-01 2005-11-24 Gottschalk, Marco Litter for poultry rearing is made by granulation of dry straw which has been cut up and compressed before granulation
CN101947419A (en) * 2010-09-07 2011-01-19 天津特斯达生物质能源机械有限公司 Biomass straw granulator
CN103191675A (en) * 2013-03-28 2013-07-10 刘春� Energy-saving one-step granulator
CN203764211U (en) * 2014-03-05 2014-08-13 天津特斯达生物质能源机械有限公司 Rotary plunger type straw granulator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2394920Y (en) * 1999-11-22 2000-09-06 济南钢铁集团总公司 Pilleting device for sintered mixed material
DE202005011433U1 (en) * 2005-07-01 2005-11-24 Gottschalk, Marco Litter for poultry rearing is made by granulation of dry straw which has been cut up and compressed before granulation
CN101947419A (en) * 2010-09-07 2011-01-19 天津特斯达生物质能源机械有限公司 Biomass straw granulator
CN103191675A (en) * 2013-03-28 2013-07-10 刘春� Energy-saving one-step granulator
CN203764211U (en) * 2014-03-05 2014-08-13 天津特斯达生物质能源机械有限公司 Rotary plunger type straw granulator

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Effective date of registration: 20160720

Address after: 301706 Tianjin city Wuqing District Cao Zi Li Industrial Zone is the channel

Applicant after: Tesida Food Machinery Science & Technology Co., Ltd., Tianjin

Address before: 301706 yard township government in Wuqing District of Tianjin city on the north side of Cao

Applicant before: Tianjin Tesida Biological Energy Machinery Co., Ltd.

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