CN203764213U - Rotary plunger type straw granulator - Google Patents
Rotary plunger type straw granulator Download PDFInfo
- Publication number
- CN203764213U CN203764213U CN201420098207.2U CN201420098207U CN203764213U CN 203764213 U CN203764213 U CN 203764213U CN 201420098207 U CN201420098207 U CN 201420098207U CN 203764213 U CN203764213 U CN 203764213U
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- forging die
- rolling forging
- plunger type
- rolling
- rotary plunger
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Abstract
The utility model provides a rotary plunger type straw granulator. The straw granulator comprises a first rolling die, a second rolling die, a feed bin, discharge bins, connecting rods and a mechanism used for increasing the extrusion forces of extrusion heads, wherein the extrusion heads and forming holes, which are alternately arranged, are formed in the first and second rolling dies; the extrusion heads on the first rolling die extend into the forming holes in the second rolling die; the extrusion heads on the second rolling die extend into the forming holes in the first rolling die; compression holes are formed at the heads of the forming holes; the inner diameters of the compression holes are greater than or equal to the outer diameters of the extrusion heads and are gradually reduced; disconnectors are arranged in the discharge bins; the connecting rods are arranged between the same side end faces of the first and second rolling dies. The straw granulator has the beneficial effects of high work efficiency, low reactive loss and the like.
Description
Technical field
The utility model relates to farm equipment technical field, refers to especially a kind of for the living beings such as stalk, weeds, branch being squeezed into the rotary plunger type stalk pelleter of particle.
Background technology
Along with scientific and technical progress, agricultural crop straw is except direct collected manure and burning, and people are often processed into particle to improve efficiency of combustion, meet higher level needs.Existing straw granulator is mainly flat-die roll extrusion granulator or ring mould roll extrusion granulator, and its inefficiency, energy consumption be high, it is very high that raw-material humidity and degree of grinding etc. are required, and low easily break down service life.Number of patent application 201020519186.9, Granted publication CN201841002U has proposed a kind of bimodulus and has squeezed mutually straw granulator to pressing, formed by two rolling forging dies, material extrusion head and forming hole are evenly set on each rolling forging die, material extrusion head and forming hole are crisscross arranged, the head of forming hole has compressing hole, the middle part of rolling forging die is discharging chamber, cutter is housed in discharging chamber: the extrusion head of a seaming roll stretches in the forming hole of another seaming roll, the extrusion head of another seaming roll has been stretched back again in the forming hole of this seaming roll, described bimodulus is to pressing mutually crowded straw granulator energy consumption low, efficiency high and to raw material require low, but the mould eye of this equipment easily stops up or mould buildup around, affect granulation operating efficiency, increase reactive loss, even cause shutting down, the problem such as after shutdown, cannot open fast again, in use fault is more.
Utility model content
The utility model proposes a kind of rotary plunger type stalk pelleter, the defect existing for solving background technology.
The technical solution of the utility model is achieved in that
A kind of rotary plunger type stalk pelleter, the first rolling forging die and the second rolling forging die, on the first rolling forging die and the second rolling forging die, be provided with staggered material extrusion head and forming hole, material extrusion head on the first rolling forging die stretches in the forming hole on the second rolling forging die, material extrusion head on the second rolling forging die stretches in the forming hole on the first rolling forging die, the head of forming hole is provided with compressing hole, and the internal diameter of compressing hole is more than or equal to the external diameter of material extrusion head and the internal diameter of compressing hole reduces gradually; Feeding warehouse; Discharging bin, is provided with cutter in discharging bin; Connecting rod, is arranged between the first rolling forging die and the same side end face of the second rolling forging die; And for controlling the mechanism of a material extrusion extruding force.
Preferably, 1 connecting rod is set respectively between the top of the same side end face of the first rolling forging die and the second rolling forging die and between bottom, 4 altogether of connecting rods; One end of connecting rod is fixedly connected with the second rolling forging die, and the other end of connecting rod is connected with the first rolling forging die by spring.
Preferably, comprise for the mechanism that controls a material extrusion extruding force: the one of vibrating mechanism or pressure control mechanism.
Preferably, vibrating mechanism comprises: vibrating motor and oscillating plate, and oscillating plate is arranged between two connecting rods of same side end face of the first rolling forging die and the second rolling forging die, and vibrating motor is arranged on oscillating plate.
Preferably, vibrating motor is 2, and 2 vibrating motors are vertically mounted on oscillating plate and are relative direction work.
Preferably, pressure control mechanism is arranged on the right-hand of the first rolling forging die; Pressure control mechanism comprises fixed head, the second reductor, driving chain and increase and decrease wheel, and the second reductor is connected by driving chain with increase and decrease wheel, and the second reductor is all arranged on fixed head with increase and decrease wheel, and fixed head is arranged on connecting rod.
Preferably, also comprise the clear mold mechanism for clearing up buildup on the first rolling forging die and the second rolling forging die.
Preferably, clear mold mechanism is rotary cutter, and rotary cutter comprises: change-speed gearing, change gear shaft and cutting edge, and cutting edge is fixedly mounted on change gear shaft; On the first rolling forging die and the second rolling forging die, be provided with travelling gear, travelling gear drives change-speed gearing rotation then to drive cutting edge rotation.
Preferably, cutting edge is multiple, and multiple cutting edges are fixedly mounted on change gear shaft.
Preferably, also comprise and help actuating mechanism, help actuating mechanism to comprise: the first reductor, Hydraulic Station, hydraulic motor and clutch, be provided with the first reductor power shaft and the first speed reducer output shaft on the first reductor; Hydraulic Station is connected with clutch by hydraulic motor, and clutch is connected with the first reductor power shaft, speed reducer output shaft with connecting axle to being connected.
A kind of rotary plunger type stalk pelleter the utility model proposes, can produce following advantage:
(1) can control flexibly the effect of a material extrusion extruding force, control flexibly material extrusion head and probe into the degree of depth in compressing hole, can meet the granulation needs of different compression ratios;
(2) after straw granulator causes stopping because of plug material, the straw granulator the utility model proposes can be opened fast, fills in material without labor cleaning, and troubleshooting is simple to operate and the time is short;
(3) when mould eye stops up, can lead to fast eye, energy consumption is low, work efficiency is high, easy and simple to handle and removing is short fault time;
(4) arrange and help actuating mechanism, can run into when parking accident need to start again and reduce starting power at straw granulator, start-up time be short, startup energy consumption is low and easy and simple to handle;
(5) be provided with mold mechanism clearly; make the buildup on two mould surfaces obtain loosening and cleaning timely; reduced the consumption of idle work, avoided the generation of traffic congestion accident, the straw granulator reactive loss that the utility model proposes is low, operating efficiency is high and accident rate is low.
Brief description of the drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the front view of the rotary plunger type stalk pelleter in the utility model embodiment 1;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the structural representation of pressure control mechanism in Fig. 1.
In figure:
1, the first rolling forging die; 2, the second rolling forging die; 3, material extrusion head; 31, column material extrusion head; 32, six sides; 33, tapered zone; 34, be flexibly connected district; 4, compressing hole; 5, forming hole; 6, feeding warehouse; 7, discharging bin; 8, cutter; 9, vibrating motor; 10, oscillating plate; 11, fixed head; 12, the second reductor; 13, driving chain; 14, increase and decrease wheel; 15, spring; 16, travelling gear; 17, change-speed gearing; 17-1, change gear shaft; 18, cutting edge; 19, connecting rod; 20, connect gear; 21, motor; 22, belt; 23, the first reductor power shaft; 24, the first reductor; 25, the first speed reducer output shaft; 26, connecting axle pair; 27, Hydraulic Station; 28, hydraulic motor; 29, clutch.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Fig. 1 and Fig. 2 are common, a kind of rotary plunger type stalk pelleter, comprise the first rolling forging die 1 and the second rolling forging die 2, on the first rolling forging die 1 and the second rolling forging die 2, be provided with staggered material extrusion 3 and forming hole 5, in material extrusion on the first rolling forging die 13 forming hole 5 that stretch on the second rolling forging die 2, in material extrusion on the second rolling forging die 23 forming hole 5 that stretch on the first rolling forging die 1, the head of forming hole 5 is provided with compressing hole 4, and the internal diameter of compressing hole 4 is more than or equal to the external diameter of material extrusion 3 and the internal diameter of compressing hole 4 reduces gradually; Feeding warehouse 6; Discharging bin 7, is provided with cutter 8 in discharging bin 7; Connecting rod 19, is arranged between the first rolling forging die 1 and the same side end face of the second rolling forging die 2; And for controlling the mechanism of material extrusion 3 extruding force.
Motor 21 is connected 26 with connecting axle by the first reductor 24, connecting axle connects with the gear 20 that is connected on the first rolling forging die 1 26, opening the rear drive connection of motor 21 gear 20 works and then drives the first rolling forging die 1 and the second rolling forging die 2 to move, raw material is put into the rear granulation work of feeding warehouse 6 to start: the material extrusion head on the first rolling forging die 1 can stretch to the forming hole 5 of the second rolling forging die 2, material extrusion head on the second rolling forging die 2 also can stretch in the forming hole 5 of the first rolling forging die 1, after the squeezed stub bar extruding of raw material, entering compressed hole 4 enters in forming hole 5, the particle of extruding in forming hole 5 is cut off after device 8 cuts off and discharges through discharging bin 7.In the time that moisture content of raw material is low or mould eye occurs to stop up, need to increase material extrusion 3 and probe into the degree of depth in compressing hole 4, at this moment can, by the extruding force of above-mentioned mechanism controls material extrusion 3, realize the granulation needs of different compression ratios.
As the preferred technical scheme of one, an embodiment more of the present utility model, arranges respectively 1 connecting rod 19 between the top of the same side end face of the first rolling forging die 1 and the second rolling forging die 2 and between bottom, 4 altogether of connecting rods 19; One end of connecting rod 19 is fixedly connected with the second rolling forging die 2, and the other end of connecting rod 19 is connected with the first rolling forging die 1 by spring 15.
The first rolling forging die 1 is connected with the other end of connecting rod 19 by spring 15, when having the foreign matter that cannot push in the time that feeding warehouse 6 enters between the first rolling forging die 1 and the second rolling forging die 2, spring 15 can cushion the active force of foreign matter, thereby avoid compressing hole 4 on two moulds and the material extrusion 3 to be damaged, improved the service life of material extrusion 3; In addition, material extrusion 3 can design becomes removable material extrusion 3, can directly change material extrusion 3 when impaired, and without changing rolling forging die, save cost when service time is long.
As the preferred technical scheme of one, another embodiment of the present utility model, comprises for the mechanism that controls material extrusion 3 extruding force: the one of vibrating mechanism or pressure control mechanism.
As the preferred technical scheme of one, another embodiment of the present utility model, vibrating mechanism comprises: vibrating motor 9 and oscillating plate 10, and oscillating plate 10 is arranged between two connecting rods 19 of same side end face of the first rolling forging die 1 and the second rolling forging die 2, and vibrating motor 9 is arranged on oscillating plate 10.
As the preferred technical scheme of one, an embodiment more of the present utility model, vibrating motor 9 is 2,2 vibrating motors 9 are vertically mounted on oscillating plate 10 and are relative direction work.
Operation principle: vibrating mechanism is arranged on the left side of the second rolling forging die 2, two vibrating motors 9 are arranged on same oscillating plate 10, oscillating plate 10 is arranged between two connecting rods 19 of same side end face of the first rolling forging die 1 and the second rolling forging die 2, in the time that rotating relatively, two vibrating motors 9 can produce horizontal vibration power, horizontal vibration power is transferred on the first rolling forging die 1 and the second rolling forging die 2 through oscillating plate 10, then increase the extruding force of material extrusion 3, increase the built-in length of material extrusion 3 in compressing hole 4, thereby met the granulation needs of different compression ratios.
As the preferred technical scheme of one, another embodiment of the present utility model, as shown in Figure 3: pressure control mechanism is arranged on the right-hand of the first rolling forging die 1; Pressure control mechanism comprises fixed head 11, the second reductor 12, driving chain 13 and increase and decrease wheel 14, the second reductor 12 is connected by driving chain 13 with increase and decrease wheel 14, the second reductor 12 is all arranged on fixed head 11 with increase and decrease wheel 14, and fixed head 11 is arranged on connecting rod 19.
As shown in Figure 3, increase and decrease wheel 14 is provided with five altogether, one of four centre of side, and wherein middle increase and decrease wheel 14 can positive and negatively rotate, and four increase and decrease wheels 14 of side keep equidirectional rotation.Operation principle is: the second reductor 12 turns clockwise, driving chain 13 drives four increase and decrease wheels 14 of side to turn clockwise simultaneously, makes the first rolling forging die 1 and the second rolling forging die 2 superchargings, on the contrary decompression, thereby realize the Qi Chehe supercharging return fast that reduces pressure fast, recover normal operating conditions.
As the preferred technical scheme of one, another embodiment of the present utility model, also comprises the clear mold mechanism for clearing up buildup on the first rolling forging die 1 and the second rolling forging die 2.
As the preferred technical scheme of one, an embodiment more of the present utility model, clear mold mechanism is rotary cutter, rotary cutter comprises: change-speed gearing 17, change gear shaft 17-1 and cutting edge 18, cutting edge 18 is fixedly mounted on change gear shaft 17-1; On the first rolling forging die 1 and the second rolling forging die 2, be provided with travelling gear 16, travelling gear 16 drives change-speed gearing 17 to rotate then to drive cutting edge 18 to rotate.
As the preferred technical scheme of one, another embodiment of the present utility model, cutting edge 18 is multiple, multiple cutting edges 18 are fixedly mounted on change gear shaft 17-1.
Cutting edge 18 number determine have how many spaces how many cutting edges 18 are just set by the space of material extrusion head of arranging on the first rolling forging die 1 and the second rolling forging die 2; Cutting edge 18 that interval is set is corresponding with the width of material extrusion head.Open after straw granulator, the travelling gear 16 meeting drive change-speed gearings 17 that arrange on two moulds rotate and then drive cutting edge 18 to rotate, and buildup is removed in the space that cutting edge 18 stretches between material extrusion head, thereby reduces the consumption of idle work, increases work efficiency.
As the preferred technical scheme of one, another embodiment of the present utility model, also comprise and help actuating mechanism, help actuating mechanism to comprise: on the first reductor 24, Hydraulic Station 27, hydraulic motor 28 and clutch 29, the first reductors 24, to be provided with the first reductor power shaft 23 and the first speed reducer output shaft 25; Hydraulic Station 27 is connected with clutch 29 by hydraulic motor 28, and clutch 29 is connected with the first reductor power shaft 23, and speed reducer output shaft 25 is connected 26 with connecting axle.
When granulating, biomass processing needs very large compression stress; therefore the running power of straw granulator is larger; as involuntary stoppage or because of the parking of plug material; while again starting straw granulator, need very large starting power; more than may exceeding the several times of normal power, the motor of the former setting of straw granulator may meet the needs that again start.While needing again to start straw granulator after having involuntary stoppage accident to occur, it is auxiliary rotating mechanism that employing helps actuating mechanism, auxiliary rotating mechanism is by the first reductor 24, reductor power shaft 23, speed reducer output shaft 25, connecting axle is to 26, connect gear 20, Hydraulic Station 27, hydraulic motor 28 and clutch 29 form, Hydraulic Station 27 drives hydraulic motor 28 to work, hydraulic motor 28 drives reductor power shaft 23 to turn round by clutch 29, then speed reducer output shaft 25 turns round and by connecting axle, 26 drives is connected to gear 20 and turns round, finally make the first rolling forging die 1 with the second rolling forging die 2 relative rotation carry out granulation work.Compared with traditional manual handle mode, simple to operate, energy consumption is low, the time is short.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (10)
1. a rotary plunger type stalk pelleter, is characterized in that: comprise
The first rolling forging die (1) and the second rolling forging die (2), on described the first rolling forging die (1) and described the second rolling forging die (2), be provided with staggered material extrusion head (3) and forming hole (5), material extrusion head (3) on described the first rolling forging die (1) stretches in the forming hole (5) on described the second rolling forging die (2), material extrusion head (3) on described the second rolling forging die (2) stretches in the forming hole (5) on described the first rolling forging die (1), the head of described forming hole (5) is provided with compressing hole (4), the internal diameter of described compressing hole (4) is more than or equal to the external diameter of described material extrusion head (3) and the internal diameter of described compressing hole (4) reduces gradually,
Feeding warehouse (6);
Discharging bin (7), is provided with cutter (8) in described discharging bin (7);
Connecting rod (19), is arranged between described the first rolling forging die (1) and the same side end face of described the second rolling forging die (2);
And for controlling the mechanism of described material extrusion head (3) extruding force.
2. a kind of rotary plunger type stalk pelleter according to claim 1, it is characterized in that: between the top of the same side end face of described the first rolling forging die (1) and described the second rolling forging die (2) and 1 connecting rod (19), 4 altogether of described connecting rods (19) be set respectively between bottom; One end of described connecting rod (19) is fixedly connected with described the second rolling forging die (2), and the other end of described connecting rod (19) is connected with described the first rolling forging die (1) by spring (15).
3. a kind of rotary plunger type stalk pelleter according to claim 2, is characterized in that: describedly comprise for the mechanism that controls described material extrusion head (3) extruding force: the one of vibrating mechanism or pressure control mechanism.
4. a kind of rotary plunger type stalk pelleter according to claim 3; it is characterized in that: described vibrating mechanism comprises: vibrating motor (9) and oscillating plate (10); described oscillating plate (10) is arranged between two connecting rods (19) of same side end face of described the first rolling forging die (1) and described the second rolling forging die (2), and described vibrating motor (9) is arranged on described oscillating plate (10).
5. a kind of rotary plunger type stalk pelleter according to claim 4, is characterized in that: described vibrating motor (9) is 2, and 2 described vibrating motors (9) are vertically mounted on described oscillating plate (10) and go up and be relative direction work.
6. a kind of rotary plunger type stalk pelleter according to claim 3, is characterized in that: described pressure control mechanism is arranged on the right-hand of described the first rolling forging die (1);
Described pressure control mechanism comprises fixed head (11), the second reductor (12), driving chain (13) and increase and decrease wheel (14), described the second reductor (12) is taken turns (14) with described increase and decrease and is connected by described driving chain (13), described the second reductor (12) is all arranged on fixed head (11) above with described increase and decrease wheel (14), and described fixed head (11) is arranged on connecting rod (19).
7. according to a kind of rotary plunger type stalk pelleter described in claim 1-6 any one, it is characterized in that: also comprise the clear mold mechanism for clearing up the upper buildup of described the first rolling forging die (1) and described the second rolling forging die (2).
8. a kind of rotary plunger type stalk pelleter according to claim 7, it is characterized in that: described clear mold mechanism is rotary cutter, described rotary cutter comprises: change-speed gearing (17), change gear shaft (17-1) and cutting edge (18), and described cutting edge (18) is fixedly mounted on described change gear shaft (17-1);
On described the first rolling forging die (1) and described the second rolling forging die (2), be provided with travelling gear (16), described travelling gear (16) drives described change-speed gearing (17) rotation then to drive described cutting edge (18) rotation.
9. a kind of rotary plunger type stalk pelleter according to claim 8, is characterized in that: described cutting edge (18) is for multiple, and multiple described cutting edges (18) are fixedly mounted on described change gear shaft (17-1).
10. a kind of rotary plunger type stalk pelleter according to claim 7, it is characterized in that: also comprise and help actuating mechanism, the described actuating mechanism that helps comprises: the first reductor (24), Hydraulic Station (27), hydraulic motor (28) and clutch (29), be provided with the first reductor power shaft (23) and the first speed reducer output shaft (25) on described the first reductor (24); Described Hydraulic Station (27) is connected with described clutch (29) by described hydraulic motor (28), and described clutch (29) is connected with described the first reductor power shaft (23), and described speed reducer output shaft (25) is connected (26) with described connecting axle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420098207.2U CN203764213U (en) | 2014-03-05 | 2014-03-05 | Rotary plunger type straw granulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420098207.2U CN203764213U (en) | 2014-03-05 | 2014-03-05 | Rotary plunger type straw granulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203764213U true CN203764213U (en) | 2014-08-13 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420098207.2U Withdrawn - After Issue CN203764213U (en) | 2014-03-05 | 2014-03-05 | Rotary plunger type straw granulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203764213U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103846052A (en) * | 2014-03-05 | 2014-06-11 | 天津特斯达生物质能源机械有限公司 | Rotary plunger type straw granulator |
-
2014
- 2014-03-05 CN CN201420098207.2U patent/CN203764213U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103846052A (en) * | 2014-03-05 | 2014-06-11 | 天津特斯达生物质能源机械有限公司 | Rotary plunger type straw granulator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140813 Effective date of abandoning: 20161005 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |