CN103815555B - Production process of high-quality ecological antibacterial health-care sock - Google Patents
Production process of high-quality ecological antibacterial health-care sock Download PDFInfo
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- CN103815555B CN103815555B CN201410097083.0A CN201410097083A CN103815555B CN 103815555 B CN103815555 B CN 103815555B CN 201410097083 A CN201410097083 A CN 201410097083A CN 103815555 B CN103815555 B CN 103815555B
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Abstract
The invention discloses a production process of a high-quality ecological antibacterial health-care sock. The production process of the high-quality ecological antibacterial health-care sock comprises the following steps of yarn manufacturing, sock weaving, seam allowance processing, reinforcing, setting, pre-drying, water bathing, drying and package detection. The production process of the high-quality ecological antibacterial health-care sock adopts the method that natural cotton fibers, aloe fibers and modal fibers are interlaced and makes full use of the good antibacterial effect of the aloe fibers, and the bottom of the sock adopts a flat structure, so that the fabric can meet the requirements for high air permeability and comfort. The aloe fibers are used for replacing traditional common viscose, and aloe isocitric acid calcium and other matter have the functions of improving the constitution, strengthening the heart, promoting blood circulation, softening hardened arteries, lowering the cholesterol content and expanding the blood capillaries, and have a certain inhibition effect on escherichia coli and staphylococcus aureus. Compared with the prior art, the high-quality ecological antibacterial health-care sock has good health-care performance and antibacterial performance.
Description
[technical field]
The present invention relates to the technical field of socks production technology, particularly a kind of production technology of high-quality ecological antibacterial health socks.
[background technology]
Socks are the large classes of one of weft-knitted fabric, have stockings, knee length stocking, half hose and panty hose etc.Socks and clothes, be the part of world's dress ornament civilization.So socks are also " sufficient clothing ", " sufficient bag ".Along with the raising day by day of living standard, modern more and more focuses on healthy, at selection underclothes, for example socks, protect except sufficient effect except warming, more it is considered that the security of socks, the feature of environmental protection and functional, not only require that dress is convenient, elegant in appearance, also require that socks have the functions such as deodorization and sterilization, anion releasing and infrared emitting.
Existing domestic socks function ratio is more single, kind few, and mostly it is considered that the outward appearance of socks and comfort level, material that is main and socks is single, and processing technology falls behind relevant.Some are had to the raw material of special efficacy, adopt irrational processing technology, the new material obtained can be made to reduce or lose some effect, do not reach the demand of people.Particularly in summer, heat is hard to bear, and people wish that a socks can have excellent thermal conductivity, comfortableness, endurable conformality, and can smelly eliminating sterilization.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, proposes a kind of production technology of high-quality ecological antibacterial health socks, can endowing antibacterial, strengthens health, and improves gas permeability, strengthens wearing comfort.
For achieving the above object, the present invention proposes a kind of production technology of high-quality ecological antibacterial health socks, in turn include the following steps:
A) yarn manufacture: natural cotton fiber, aloe fibre and Modal fibre are carried out proportioning according to certain mass ratio, then natural cotton fiber, aloe fibre and Modal fibre being mixed in being staggered, obtaining antibiotic health care yarn by drafting, rove, spun yarn winder;
B) socks are weaved: adopt the antibiotic health care yarn of step a) gained make knitting or woven fabric through automatic air-jet loom and then make the undertoe of socks, the stocking sole and socks body, described undertoe, the stocking sole and socks body all adopt plain weave;
C) margin to seam process: the stocking sole undertoe described in step c) and step b) obtained carries out sewing up order in sock piece-end sewing machine, leave 2.5 ~ 3.5cm distance from undertoe top to suture site after stitching completes, the footing of 0.5 ~ 1cm is left on undertoe both sides;
D) consolidation process: the footing on the undertoe described in step b) adopts pure aloe fibre yarn to reinforce;
E) heat treatment: the 60 ~ 120s that shaped in shocks fixing shape machine by the socks after having reinforced obtains sample socks, and the operating temperature of described shocks fixing shape machine controls at 90 ~ 120 DEG C;
F) prebake process: the sample socks of step e) gained are dried 8 ~ 12min in an oven, the operating temperature of described baking oven is 105 ~ 110 DEG C;
G) water bath processing: the water that preheat temperature range put into by the socks after oven dry is carried out water bath processing, adds aloe and stir in water bath containers, after water bath processing completes, socks being dewatered in dewaterer;
H) drying and processing: the sample socks after dehydration are carried out in an oven second time oven dry and obtain finished product, the operating temperature of described baking oven is 105 ~ 110 DEG C, and drying time is 10 ~ 15min;
I) test package: to step h) finished product of gained carries out desk checking, packs warehouse-in after the assay was approved.
As preferably, the antibiotic health care yarn of described step a) adds wool lubricant in the mixed process of natural cotton fiber, aloe fibre and Modal fibre.
As preferably, in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 15 ~ 35 parts, aloe fibre: 35 ~ 55 parts, Modal fibre: 20 ~ 35 parts.
As preferably, in described step e), the pressure of shocks fixing shape machine is 0.2 ~ 0.3MPa.
As preferably, the water-curing treatment duration of described step g) is 30 ~ 40min.
As preferably, in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 15 parts, aloe fibre: 35 parts, Modal fibre: 20 parts.
As preferably, in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 32 parts, aloe fibre: 44 parts, Modal fibre: 28 parts.
As preferably, in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 35 parts, aloe fibre: 55 parts, Modal fibre: 35 parts.
Beneficial effect of the present invention: the present invention is by adopting natural cotton fiber, the method that aloe fibre and Modal fibre three kinds of fibers interlock, make full use of the feature of the good antibacterial effect of aloe fibre, the stocking sole adopts dull and stereotyped tissue, fabric is enable to meet high-strength ventilative comfort need, traditional common viscose fiber is replaced with aloe fibre, the materials such as aloe isocitric acid calcium have and improve physique, cardiac stimulant is invigorated blood circulation, the artery of softening sclerosis, reduce cholesterol level, the effect of expansion capillary, and have certain inhibition to Escherichia coli and staphylococcus aureus, compared with prior art, the present invention has good health and antibiotic property.
Feature of the present invention and advantage will be described in detail by embodiment.
[detailed description of the invention]
The production technology of high-quality ecological antibacterial health socks of the present invention, in turn includes the following steps:
A) yarn manufacture: by natural cotton fiber, aloe fibre and Modal fibre carry out proportioning according to certain mass ratio, then by natural cotton fiber, aloe fibre and Modal fibre mix in being staggered, pass through drafting, rove, spun yarn winder obtains antibiotic health care yarn, described antibiotic health care yarn is at natural cotton fiber, wool lubricant is added in the mixed process of aloe fibre and Modal fibre, natural cotton fiber in described antibiotic health care yarn, the mass ratio of aloe fibre and Modal fibre is: natural cotton fiber: 15 ~ 35 parts, aloe fibre: 35 ~ 55 parts, Modal fibre: 20 ~ 35 parts,
B) socks are weaved: adopt the antibiotic health care yarn of step a) gained make knitting or woven fabric through automatic air-jet loom and then make the undertoe of socks, the stocking sole and socks body, described undertoe, the stocking sole and socks body all adopt plain weave;
C) margin to seam process: the stocking sole undertoe described in step c) and step b) obtained carries out sewing up order in sock piece-end sewing machine, leave 2.5 ~ 3.5cm distance from undertoe top to suture site after stitching completes, the footing of 0.5 ~ 1cm is left on undertoe both sides;
D) consolidation process: the footing on the undertoe described in step b) adopts pure aloe fibre yarn to reinforce;
E) heat treatment: the 60 ~ 120s that shaped in shocks fixing shape machine by the socks after having reinforced obtains sample socks, and the operating temperature of described shocks fixing shape machine controls at 90 ~ 120 DEG C, and the pressure of shocks fixing shape machine is 0.2 ~ 0.3MPa;
F) prebake process: the sample socks of step e) gained are dried 8 ~ 12min in an oven, the operating temperature of described baking oven is 105 ~ 110 DEG C;
G) water bath processing: the water that preheat temperature range put into by the socks after oven dry is carried out water bath processing, and add aloe and stir in water bath containers, being dewatered by socks after water bath processing completes in dewaterer, described water-curing treatment duration is 30 ~ 40min;
H) drying and processing: the sample socks after dehydration are carried out in an oven second time oven dry and obtain finished product, the operating temperature of described baking oven is 105 ~ 110 DEG C, and drying time is 10 ~ 15min;
I) test package: to step h) finished product of gained carries out desk checking, packs warehouse-in after the assay was approved.
Aloe fibre is that aloe extraction liquid is added a kind of health-care and skin protection fiber made in fiber when cellulose fiber spinning.It contains abundant natural E, C, A and B family vitamin, mineral element and the amino acid etc. such as potassium, zinc, selenium, and the natural anthraquinone glycoside in aloe fibre or the derivative of anthracene, can absorb ultraviolet, plays anti-sunlight function; The materials such as aloe isocitric acid calcium, when with human contact, are excited out by the body temperature effect of people, play improve physique, cardiac stimulant is invigorated blood circulation, the artery of softening sclerosis, reduce the effect of cholesterol level, expansion capillary; Tinctura aloes is the material that a kind of antibiotic property is very strong, and the germs such as energy killing fungus, bacterium, virus, suppress and the growth of eliminating pathogen is bred, and meanwhile, containing abundant gluing liquid in aloe, can promote wound healing, stimulating cellular growth.The physics of aloe fibre and chemical property and cotton closely, have good hygroscopicity, and dyeability good, soft, dangle, outward appearance is beautiful.But it possesses the antibiotic property that cotton fiber does not have, and aloe fibre textile is than the wrinkle resistance of bafta and good stability of the dimension, because aloe fibre fineness is thin, cohesive force is poor, easily be wound around during combing, therefore adding Antistatic type wool lubricant when mixing, overcoming aloe fibre curling little, the problems such as cohesive force difference are to producing the adverse effect produced.
Cotton fiber is the one in natural fiber, and aloe fibre and Modal fibre are all regenerated celulose fibres.Cellulosic main chain or side chain contain hetero atom, also can be hydrolyzed under certain conditions, and therefore the discarded object of this product can biodegradable, is conducive to environmental protection.
Because aloe fibre antibiotic property is good, high and high abrasion resistance of strength ratio common viscose fiber etc., cotton fiber good hygroscopicity, Modal good permeability and easily arranging, therefore adopts staggered method can obtain good functional, feel and outward appearance etc.Socks product have the premium properties of spandex concurrently, capable of expansion and contraction when wearing, comfortable fittingness.
Plain weave forms the weave of a Weaving Cycle by two warp thread, two weft yarns, warp thread and weft yarn just interlock once every an one thread, and be the tissue that in all two-dimentional woven fabrics, staggered number of times is maximum, intertwined point is many, intensity is large, and the positive and negative of fabric is consistent.
Specific embodiments of the invention are:
Embodiment 1:
In above-mentioned steps antibiotic health care yarn a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 15 parts, aloe fibre: 35 parts, Modal fibre: 20 parts.
Embodiment 2:
In above-mentioned steps antibiotic health care yarn a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 32 parts, aloe fibre: 44 parts, Modal fibre: 28 parts.
Embodiment 3:
In above-mentioned steps antibiotic health care yarn a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 35 parts, aloe fibre: 55 parts, Modal fibre: 35 parts.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, anyly all belongs to protection scope of the present invention to the scheme after simple transformation of the present invention.
Claims (7)
1. a production technology for high-quality ecological antibacterial health socks, is characterized in that: in turn include the following steps:
A) yarn manufacture: natural cotton fiber, aloe fibre and Modal fibre are carried out proportioning according to certain mass ratio, then natural cotton fiber, aloe fibre and Modal fibre are mixed in being staggered, antibiotic health care yarn is obtained by drafting, rove, spun yarn winder, in described antibiotic health care yarn, the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 15 ~ 35 parts, aloe fibre: 35 ~ 55 parts, Modal fibre: 20 ~ 35 parts;
B) socks are weaved: adopt the antibiotic health care yarn of step a) gained make knitting or woven fabric through automatic air-jet loom and then make the undertoe of socks, the stocking sole and socks body, described undertoe, the stocking sole and socks body all adopt plain weave;
C) margin to seam process: by step c) described in undertoe and step b) stocking sole that obtains carries out sewing up order in sock piece-end sewing machine, leave 2.5 ~ 3.5cm distance from undertoe top to suture site after stitching completes, the footing of 0.5 ~ 1cm is left on undertoe both sides;
D) consolidation process: in step b) described in undertoe on footing adopt pure aloe fibre yarn to reinforce;
E) heat treatment: the 60 ~ 120s that shaped in shocks fixing shape machine by the socks after having reinforced obtains sample socks, and the operating temperature of described shocks fixing shape machine controls at 90 ~ 120 DEG C;
F) prebake process: by step e) the sample socks of gained dry 8 ~ 12min in an oven, and the operating temperature of described baking oven is 105 ~ 110 DEG C;
G) water bath processing: the water that preheat temperature range put into by the socks after oven dry is carried out water bath processing, adds aloe and stir in water bath containers, after water bath processing completes, socks being dewatered in dewaterer;
H) drying and processing: the sample socks after dehydration are carried out in an oven second time oven dry and obtain finished product, the operating temperature of described baking oven is 105 ~ 110 DEG C, and drying time is 10 ~ 15min;
I) test package: to step h) finished product of gained carries out desk checking, packs warehouse-in after the assay was approved.
2. the production technology of a kind of high-quality ecological antibacterial health socks as claimed in claim 1, is characterized in that: described step antibiotic health care yarn a) adds wool lubricant in the mixed process of natural cotton fiber, aloe fibre and Modal fibre.
3. the production technology of a kind of high-quality ecological antibacterial health socks as claimed in claim 1, is characterized in that: described step e) in the pressure of shocks fixing shape machine be 0.2 ~ 0.3MPa.
4. the production technology of a kind of high-quality ecological antibacterial health socks as claimed in claim 1, is characterized in that: described step g) water-curing treatment duration be 30 ~ 40min.
5. as the production technology of a kind of high-quality ecological antibacterial health socks in Claims 1 to 4 as described in any one, it is characterized in that: in described step antibiotic health care yarn a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 15 parts, aloe fibre: 35 parts, Modal fibre: 20 parts.
6. as the production technology of a kind of high-quality ecological antibacterial health socks in Claims 1 to 4 as described in any one, it is characterized in that: in described step antibiotic health care yarn a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 32 parts, aloe fibre: 44 parts, Modal fibre: 28 parts.
7. as the production technology of a kind of high-quality ecological antibacterial health socks in Claims 1 to 4 as described in any one, it is characterized in that: in described step antibiotic health care yarn a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 35 parts, aloe fibre: 55 parts, Modal fibre: 35 parts.
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| CN103815555B true CN103815555B (en) | 2015-04-15 |
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Effective date of registration: 20190719 Address after: 311800 Lianyi Road, Datang Town, Zhuji City, Shaoxing City, Zhejiang Province, 189 Patentee after: Zhejiang Fung Yue Knitting Co., Ltd. Address before: 311800 Lianyi Road, Socks Park, Datang Town, Zhuji City, Shaoxing City, Zhejiang Province, 189 Patentee before: ZHEJIANG SOCKS CO., LTD. |