CN103815555A - Production process of high-quality ecological antibacterial health-care sock - Google Patents
Production process of high-quality ecological antibacterial health-care sock Download PDFInfo
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- CN103815555A CN103815555A CN201410097083.0A CN201410097083A CN103815555A CN 103815555 A CN103815555 A CN 103815555A CN 201410097083 A CN201410097083 A CN 201410097083A CN 103815555 A CN103815555 A CN 103815555A
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Abstract
The invention discloses a production process of a high-quality ecological antibacterial health-care sock. The production process of the high-quality ecological antibacterial health-care sock comprises the following steps of yarn manufacturing, sock weaving, seam allowance processing, reinforcing, setting, pre-drying, water bathing, drying and package detection. The production process of the high-quality ecological antibacterial health-care sock adopts the method that natural cotton fibers, aloe fibers and modal fibers are interlaced and makes full use of the good antibacterial effect of the aloe fibers, and the bottom of the sock adopts a flat structure, so that the fabric can meet the requirements for high air permeability and comfort. The aloe fibers are used for replacing traditional common viscose, and aloe isocitric acid calcium and other matter have the functions of improving the constitution, strengthening the heart, promoting blood circulation, softening hardened arteries, lowering the cholesterol content and expanding the blood capillaries, and have a certain inhibition effect on escherichia coli and staphylococcus aureus. Compared with the prior art, the high-quality ecological antibacterial health-care sock has good health-care performance and antibacterial performance.
Description
[technical field]
The present invention relates to the technical field of socks production technology, particularly a kind of production technology of high-quality ecological antibacterial health socks.
[background technology]
Socks are the large classes of one of weft-knitted fabric, have stockings, knee length stocking, half hose and panty hose etc.Socks and clothes, be the part of world's dress ornament civilization.So socks are also " sufficient clothing ", " foot bag ".Along with the raising day by day of living standard, modern more and more focuses on healthy, selecting underclothes, for example socks, protect sufficient effect except warming, more considerations be the security of socks, the feature of environmental protection and functional, not only require dress convenient, elegant in appearance, also require socks to there is the functions such as deodorization and sterilization, anion releasing and infrared emitting.
Existing domestic socks function ratio is more single, kind is few, and what mostly consider is outward appearance and the comfort level of socks, and materials main and socks are single, and processing technology falls behind relevant.The raw material that has special efficacy for some, adopts irrational processing technology, can make the new material making reduce or lose some effect, does not reach people's demand.Particularly, in summer, heat is hard to bear, and people wish a socks can have excellent thermal conductivity, comfortableness, endurable conformality, and can smelly eliminating sterilization.
[summary of the invention]
Object of the present invention solves the problems of the prior art exactly, proposes a kind of production technology of high-quality ecological antibacterial health socks, can endowing antibacterial, and strengthen health, and improve gas permeability, strengthen wearing comfort.
For achieving the above object, the present invention proposes a kind of production technology of high-quality ecological antibacterial health socks, in turn include the following steps:
A) yarn manufacture: natural cotton fiber, aloe fibre and Modal fibre are carried out to proportioning according to certain mass ratio, then natural cotton fiber, aloe fibre and Modal fibre are to be staggered and mix, make antibiotic health care yarn by drafting, rove, spun yarn winder;
B) socks are weaved: the antibiotic health care yarn that adopts step a) gained is made knitting or woven fabric and then made undertoe, the stocking sole and the socks body of socks through air-jet loom automatically, and described undertoe, the stocking sole and socks body all adopt plain weave;
C) margin to seam processing: the stocking sole that the undertoe described in step c) and step b) are obtained carries out order to sew up in sock piece-end sewing machine, after stitching completes, leave 2.5～3.5cm distance from undertoe top to suture site, the footing of 0.5～1cm is left on undertoe both sides;
D) consolidation process: the footing on the undertoe described in step b) adopts pure aloe fibre yarn to reinforce;
E) heat treatment: the 60～120s that shapes in shocks fixing shape machine of the socks after reinforcing is completed makes sample socks, and the operating temperature of described shocks fixing shape machine is controlled at 90～120 ℃;
F) prebake processing: the sample socks of step e) gained are dried to 8～12min in baking oven, and the operating temperature of described baking oven is 105～110 ℃;
G) water bath processing: the water of the socks after drying being put into preheat temperature scope carries out water bath processing is added aloe and stirs in water bath containers, after water bath processing completes, socks is dewatered in dewaterer;
H) drying and processing: the sample socks after dehydration are dried for the second time and obtained finished product in baking oven, and the operating temperature of described baking oven is 105～110 ℃, and drying time is 10～15min;
I) test package: to step h) finished product of gained carry out desk checking, packing warehouse-in after the assay was approved.
As preferably, the antibiotic health care yarn of described step a) adds and crude oil in the mixed process of natural cotton fiber, aloe fibre and Modal fibre.
As preferably, in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 15～35 parts, and aloe fibre: 35～55 parts, Modal fibre: 20～35 parts.
As preferably, in described step e), the pressure of shocks fixing shape machine is 0.2～0.3MPa.
As preferably, the water bath processing time of described step g) is 30～40min.
As preferably, in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 15 parts, and aloe fibre: 35 parts, Modal fibre: 20 parts.
As preferably, in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 32 parts, and aloe fibre: 44 parts, Modal fibre: 28 parts.
As preferably, in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 35 parts, and aloe fibre: 55 parts, Modal fibre: 35 parts.
Beneficial effect of the present invention: the present invention is by adopting natural cotton fiber, three kinds of staggered methods of fiber of aloe fibre and Modal fibre, make full use of the feature of the antibacterial effect that aloe fibre is good, the stocking sole adopts dull and stereotyped tissue, make fabric can meet high-strength ventilative comfort need, replace traditional common viscose fiber with aloe fibre, the materials such as aloe isocitric acid calcium have the physique of improvement, cardiac stimulant is invigorated blood circulation, the artery of softening sclerosis, reduce cholesterol level, the effect of expansion capillary, and Escherichia coli and staphylococcus aureus are had to certain inhibition, compared with prior art, the present invention has good health and antibiotic property.
Feature of the present invention and advantage will be elaborated by embodiment.
[specific embodiment]
The production technology of high-quality ecological antibacterial health socks of the present invention, in turn includes the following steps:
A) yarn manufacture: by natural cotton fiber, aloe fibre and Modal fibre carry out proportioning according to certain mass ratio, then by natural cotton fiber, aloe fibre and Modal fibre are to be staggered and mix, pass through drafting, rove, spun yarn winder makes antibiotic health care yarn, described antibiotic health care yarn is at natural cotton fiber, in the mixed process of aloe fibre and Modal fibre, add and crude oil, natural cotton fiber in described antibiotic health care yarn, the mass ratio of aloe fibre and Modal fibre is: natural cotton fiber: 15～35 parts, aloe fibre: 35～55 parts, Modal fibre: 20～35 parts,
B) socks are weaved: the antibiotic health care yarn that adopts step a) gained is made knitting or woven fabric and then made undertoe, the stocking sole and the socks body of socks through air-jet loom automatically, and described undertoe, the stocking sole and socks body all adopt plain weave;
C) margin to seam processing: the stocking sole that the undertoe described in step c) and step b) are obtained carries out order to sew up in sock piece-end sewing machine, after stitching completes, leave 2.5～3.5cm distance from undertoe top to suture site, the footing of 0.5～1cm is left on undertoe both sides;
D) consolidation process: the footing on the undertoe described in step b) adopts pure aloe fibre yarn to reinforce;
E) heat treatment: the 60～120s that shapes in shocks fixing shape machine of the socks after reinforcing is completed makes sample socks, and the operating temperature of described shocks fixing shape machine is controlled at 90～120 ℃, and the pressure of shocks fixing shape machine is 0.2～0.3MPa;
F) prebake processing: the sample socks of step e) gained are dried to 8～12min in baking oven, and the operating temperature of described baking oven is 105～110 ℃;
G) water bath processing: the water of the socks after drying being put into preheat temperature scope carries out water bath processing is added aloe and stirs in water bath containers, after water bath processing completes, socks is dewatered in dewaterer, and the described water bath processing time is 30～40min;
H) drying and processing: the sample socks after dehydration are dried for the second time and obtained finished product in baking oven, and the operating temperature of described baking oven is 105～110 ℃, and drying time is 10～15min;
I) test package: to step h) finished product of gained carry out desk checking, packing warehouse-in after the assay was approved.
Aloe fibre is aloe extraction liquid to be added to a kind of health-care and skin protection fiber of making in fiber when the cellulose fiber spinning.It contains abundant natural E, C, A and B family vitamin, mineral element and the amino acid etc. such as potassium, zinc, selenium, and the natural anthraquinone glycoside in aloe fibre or the derivative of anthracene, can absorb ultraviolet ray, plays anti-sunlight function; The materials such as aloe isocitric acid calcium, in the time contacting with human body, are excited out by people's body temperature effect, play to improve that physique, cardiac stimulant are invigorated blood circulation, the artery of softening sclerosis, reduce the effect of cholesterol level, expansion capillary; Tinctura aloes is the material that a kind of antibiotic property is very strong, and the germs such as energy killing fungus, bacterium, virus, suppress and the growth of eliminating pathogen is bred, and meanwhile, contain abundant gluing liquid in aloe, can promote wound healing, stimulating cellular growth.The physics of aloe fibre and chemical property and cotton are very approaching, have good hygroscopicity, and dyeability good, soft, dangle, outward appearance is beautiful.But it possesses the antibiotic property that cotton fiber does not have, and aloe fibre textile is than the wrinkle resistance of bafta and good stability of the dimension, because aloe fibre fineness is thin, cohesive force is poor, when combing, be easily wound around, therefore in the time mixing, add Antistatic type and crude oil, overcome aloe fibre curling little, the problem such as cohesive force is poor is to producing the adverse effect producing.
Cotton fiber is the one in natural fiber, and aloe fibre and Modal fibre are all regenerated celulose fibres.Cellulosic main chain or side chain contain hetero atom, also can be hydrolyzed under certain conditions, and therefore the discarded object of this product can biodegradable, is conducive to environmental protection.
Because aloe fibre antibiotic property is good, high and high abrasion resistance of strength ratio common viscose fiber etc., cotton fiber good hygroscopicity, Modal good permeability and easily arranging etc., therefore adopts staggered method can obtain good functional, feel and outward appearance etc.Socks product have the premium properties of spandex concurrently, capable of expansion and contraction while dress, comfortable fittingness.
Plain weave is made up of the weave of a Weaving Cycle two warp thread, two weft yarns, warp thread and weft yarn are just staggered every an one thread is once the staggered maximum tissue of number of times in all two-dimentional woven fabrics, and intertwined point is many, intensity is large, and the positive and negative of fabric is consistent.
Specific embodiments of the invention are:
Embodiment 1:
In above-mentioned steps antibiotic health care yarn a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 15 parts, and aloe fibre: 35 parts, Modal fibre: 20 parts.
Embodiment 2:
In above-mentioned steps antibiotic health care yarn a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 32 parts, and aloe fibre: 44 parts, Modal fibre: 28 parts.
Embodiment 3:
In above-mentioned steps antibiotic health care yarn a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 35 parts, and aloe fibre: 55 parts, Modal fibre: 35 parts.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (8)
1. a production technology for high-quality ecological antibacterial health socks, is characterized in that: in turn include the following steps:
A) yarn manufacture: natural cotton fiber, aloe fibre and Modal fibre are carried out to proportioning according to certain mass ratio, then natural cotton fiber, aloe fibre and Modal fibre are to be staggered and mix, make antibiotic health care yarn by drafting, rove, spun yarn winder;
B) socks are weaved: the antibiotic health care yarn that adopts step a) gained is made knitting or woven fabric and then made undertoe, the stocking sole and the socks body of socks through air-jet loom automatically, and described undertoe, the stocking sole and socks body all adopt plain weave;
C) margin to seam processing: the stocking sole that the undertoe described in step c) and step b) are obtained carries out order to sew up in sock piece-end sewing machine, after stitching completes, leave 2.5～3.5cm distance from undertoe top to suture site, the footing of 0.5～1cm is left on undertoe both sides;
D) consolidation process: the footing on the undertoe described in step b) adopts pure aloe fibre yarn to reinforce;
E) heat treatment: the 60～120s that shapes in shocks fixing shape machine of the socks after reinforcing is completed makes sample socks, and the operating temperature of described shocks fixing shape machine is controlled at 90～120 ℃;
F) prebake processing: the sample socks of step e) gained are dried to 8～12min in baking oven, and the operating temperature of described baking oven is 105～110 ℃;
G) water bath processing: the water of the socks after drying being put into preheat temperature scope carries out water bath processing is added aloe and stirs in water bath containers, after water bath processing completes, socks is dewatered in dewaterer;
H) drying and processing: the sample socks after dehydration are dried for the second time and obtained finished product in baking oven, and the operating temperature of described baking oven is 105～110 ℃, and drying time is 10～15min;
I) test package: to step h) finished product of gained carry out desk checking, packing warehouse-in after the assay was approved.
2. the production technology of a kind of high-quality ecological antibacterial health socks as claimed in claim 1, is characterized in that: the antibiotic health care yarn of described step a) adds and crude oil in the mixed process of natural cotton fiber, aloe fibre and Modal fibre.
3. the production technology of a kind of high-quality ecological antibacterial health socks as claimed in claim 1, it is characterized in that: in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 15～35 parts, aloe fibre: 35～55 parts, Modal fibre: 20～35 parts.
4. the production technology of a kind of high-quality ecological antibacterial health socks as claimed in claim 1, is characterized in that: in described step e), the pressure of shocks fixing shape machine is 0.2～0.3MPa.
5. the production technology of a kind of high-quality ecological antibacterial health socks as claimed in claim 1, is characterized in that: the water bath processing time of described step g) is 30～40min.
6. the production technology of a kind of high-quality ecological antibacterial health socks as described in any one in claim 1～5, it is characterized in that: in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 15 parts, aloe fibre: 35 parts, Modal fibre: 20 parts.
7. the production technology of a kind of high-quality ecological antibacterial health socks as described in any one in claim 1～5, it is characterized in that: in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 32 parts, aloe fibre: 44 parts, Modal fibre: 28 parts.
8. the production technology of a kind of high-quality ecological antibacterial health socks as described in any one in claim 1～5, it is characterized in that: in the antibiotic health care yarn of described step a), the mass ratio of natural cotton fiber, aloe fibre and Modal fibre is: natural cotton fiber: 35 parts, aloe fibre: 55 parts, Modal fibre: 35 parts.
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Effective date of registration: 20190719 Address after: 311800 Lianyi Road, Datang Town, Zhuji City, Shaoxing City, Zhejiang Province, 189 Patentee after: Zhejiang Fung Yue Knitting Co., Ltd. Address before: 311800 Lianyi Road, Socks Park, Datang Town, Zhuji City, Shaoxing City, Zhejiang Province, 189 Patentee before: ZHEJIANG SOCKS CO., LTD. |
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