CN103806177A - Production device for diagonal cloth - Google Patents
Production device for diagonal cloth Download PDFInfo
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- CN103806177A CN103806177A CN201310744097.2A CN201310744097A CN103806177A CN 103806177 A CN103806177 A CN 103806177A CN 201310744097 A CN201310744097 A CN 201310744097A CN 103806177 A CN103806177 A CN 103806177A
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- cloth
- drive roll
- needle plate
- expanding
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Abstract
The invention belongs to the technical field of spinning devices and particularly relates to a production device for diagonal cloth. The production device comprises a backing-off device, a conveying roller device, a cloth propping frame, a cloth cutting device, a fabric width expanding device, a needle plate side probing device, a needle plate guide rail tendering device and a rolling device in sequence. The backing-off device is used for preventing hollow cylindrical flat cloth from rolling, the cloth cutting device can be used for cutting the hollow cylindrical flat cloth into the diagonal cloth, the needle plate side probing device is used for probing the two sides of the diagonal cloth after fabric width expanding, and the needle plate guide rail tendering device is used for performing needle plate tendering on the two sides of the diagonal cloth after side probing. Actions of the backing-off device, the conveying roller device, the cloth cutting device, a fabric width expanding device, the needle plate side probing device, the needle plate guide rail tendering device and the rolling device are controlled by a controller. The hollow cylindrical cloth is cut into the diagonal cloth, because automatic operation in the whole process replaces manual cutting, labor cost is reduced, production efficiency is high, operation is easy, the automation degree is high, the qualified rate of the cut diagonal cloth is high, and product quality is improved.
Description
Technical field:
The invention belongs to Weaving device technical field, refer in particular to a kind of process units of oblique cloth.
Background technology:
Oblique cloth refer to warp thread and weft yarn orthogonal, and warp thread and selvedge are the woven fabric of 45 ° of angles.This fabric has overcome the oblique strong hypodynamic shortcoming of traditional woven thing, smooth, docile during with taper or the object with arc in looping, thereby can meet the specific (special) requirements of looping fabric, both can be used as space flight, some winding fabrics cylindrical, taper device of national defense industry, also can be used as automobile cord fabric etc.The production technology of existing oblique cloth is: first go out tubing by traditional production of machinery, then tubing is flattened, finally adopt the method for hand cutting to obtain, exist ineffective defect.
Summary of the invention:
The object of this invention is to provide the process units of the oblique cloth that a kind of production efficiency is high, simple to operate, automaticity is high.
The present invention is achieved in that
The process units of oblique cloth, comprise the unwinding device that prevents the clot of hollow cylindrical plain cloth setting gradually, roller devices, width holder, hollow cylindrical plain cloth can be cut into the cloth-cutting apparatus of oblique cloth, amplitude-expanding device, the both sides of the oblique cloth after expanding are visited to the needle plate edge detecting device on limit, carry out needle plate guide rail deckle and the wrap-up of needle plate tentering to visiting the both sides of the oblique cloth behind limit, described unwinding device, roller devices, cloth-cutting apparatus, amplitude-expanding device, needle plate edge detecting device, the action of needle plate guide rail deckle and wrap-up is by controller control.
The structure of above-mentioned unwinding device is: include support, be arranged on the rotating shaft on support, be provided with the platform rotating with rotating shaft in the upper end of rotating shaft, on platform, be provided with the parallel drive roll of axis and driven voller, the axis of drive roll and driven voller is vertical with the axis of rotating shaft, rotating shaft drives it to rotate by motor, and drive roll drives its rotation by motor.
Above-mentioned drive roll and the top of driven voller are provided with the flat board for diffusing cloth.
Above-mentioned roller devices is: include support body, be arranged on active transportation roller and the driven conveying roller of the upper end of support body, described active transportation roller drives it to rotate by motor, and motor is fixed on support body.
Above-mentioned width holder takes the shape of the letter U, openend is provided with the mount pad that can move on screw mandrel, screw mandrel is fixed in frame, distance between position adjustments two parallel edges of adjusting mount pad on screw mandrel reaches the object of adjustment doors width, described cloth-cutting apparatus is arranged on a side of width holder, and cloth-cutting apparatus includes crossbeam and is arranged on the cutting knife on crossbeam, and crossbeam is fixed in frame, two parallel edges of described width holder and the angle of crossbeam are 45 °, and described cutting knife is perpendicular to crossbeam.
Above-mentioned amplitude-expanding device includes mechanical amplitude-expanding device and one above infrared ray amplitude-expanding device, described mechanical amplitude-expanding device is: include the drive roll that is arranged in frame, some driven vollers and expanding pipe, the axis of drive roll, driven voller and expanding pipe is parallel, drive roll rotates by driven by motor, between drive roll, driven voller, expanding pipe, rotate by actuator drives, the outer surface of the body of expanding pipe is symmetrically arranged with the spiral salient that the hand of spiral is contrary, above expanding pipe, is provided with fabric clamp; Described infrared ray amplitude-expanding device includes two spaced infrared expanders and is arranged on the drive roll in frame, some driven vollers, the axis of drive roll, driven voller is parallel, drive roll rotates by driven by motor, between drive roll, driven voller, rotate by actuator drives, infrared expander is arranged on crossbeam, and the position of infrared expander on crossbeam is adjustable, crossbeam is arranged in frame, described infrared expander includes infrared inductor and has the chuck of cross roll, and the cross roll of two red line expanders is splayed setting.
Above-mentioned needle plate edge detecting device is to be provided with probe at the feed end of needle plate, and probe detects respectively whether selvedge is all on needle plate.
Above-mentioned needle plate guide rail deckle includes two spaced crossbeams, on crossbeam, be respectively installed with two groups of sprocket wheels, on two groups of sprocket wheels, be respectively arranged with guide rail, on guide rail, be provided with needle plate, above needle plate, be provided with brush roll, drive sprocket is driven and is rotated by motor.
Above-mentioned wrap-up includes the drive roll and the driven voller that are arranged on support, be provided with oblique cloth input roller in the front side of drive roll, drive roll is rotated by driven by motor, on drive roll and driven voller, axially spaced-apart is provided with two stopping means, in the groove that drive roll between two stopping means and driven voller form, be provided with fabric drum, stopping means prevents that fabric drum is axially displaced along with the rotation of drive roll and driven voller.
The advantage that the present invention gives prominence to is compared to existing technology:
Hollow cylinder cloth is cut into oblique cloth by the present invention, and whole-course automation operation replaces manual cutting, and reduces human cost, and production efficiency is high, simple to operate, and automaticity is high, and the oblique cloth qualification rate after cutting is high, has improved the quality of product.
Accompanying drawing explanation:
Fig. 1 is structural representation sketch of the present invention;
Fig. 2 is the schematic diagram of unwinding device of the present invention;
Fig. 3 is the schematic diagram of unwinding device of the present invention, roller devices;
Fig. 4 is that width holder of the present invention, cloth-cutting apparatus are arranged on the schematic diagram in frame;
Fig. 5 is the schematic diagram of mechanical amplitude-expanding device of the present invention;
Fig. 6 is the schematic diagram of infrared ray amplitude-expanding device of the present invention, needle plate edge detecting device, needle plate guide rail deckle and wrap-up.
The specific embodiment:
With specific embodiment, the invention will be further described below, referring to Fig. 1-6:
The process units of oblique cloth, comprise the unwinding device 1 that prevents 24 clots of hollow cylindrical plain cloth setting gradually, roller devices 2, width holder 3, hollow cylindrical plain cloth 24 can be cut into the cloth-cutting apparatus 4 of oblique cloth 35, amplitude-expanding device 5, the both sides of the oblique cloth 35 after expanding are visited to the needle plate edge detecting device 6 on limit, carry out needle plate guide rail deckle 7 and the wrap-up 8 of needle plate tentering to visiting the both sides of the oblique cloth 35 behind limit, described unwinding device 1, roller devices 2, cloth-cutting apparatus 4, amplitude-expanding device 5, needle plate edge detecting device 6, the action of needle plate guide rail deckle 7 and wrap-up 8 is by controller control.
The structure of above-mentioned unwinding device 1 is: include support 9, be arranged on the rotating shaft 10 on support 9, be provided with the platform 11 rotating with rotating shaft 9 in the upper end of rotating shaft 10, on platform 11, be provided with axis parallel drive roll 12 and driven voller 13, the axis of drive roll 12 and driven voller 13 is vertical with the axis of rotating shaft 10, rotating shaft 10 drives it to rotate by motor 14, and drive roll 12 drives its rotation by motor.On the output shaft of motor 14, be set with sprocket wheel, in rotating shaft 10, be set with sprocket wheel, between two sprocket wheels, connect by chain 15, also can adopt belt pulley and belt transmission.
Above-mentioned drive roll 12 is provided with the flat board 16 for diffusing cloth with the top of driven voller 13.
Above-mentioned roller devices 2 is: include support body 17, be arranged on active transportation roller 18 and the driven conveying roller 19 of the upper end of support body 17, described active transportation roller 18 drives its rotation by motor 20, motor 20 is fixed on support body 17, is provided with axis steel pipe in parallel 21 on the support body below driven conveying roller 19.Active transportation roller 18 by motor 20 drive its rotation can make hollow cylindrical plain cloth 24 in course of conveying in tension-free state.
Above-mentioned width holder 3 takes the shape of the letter U, openend is provided with the mount pad 22 that can move on screw mandrel, screw mandrel is fixed in frame 23, distance between position adjustments two parallel edges of adjusting mount pad 22 on screw mandrel reaches the object of adjustment doors width, regulate according to the size of hollow cylindrical plain cloth 24, described cloth-cutting apparatus 4 is arranged on a side of width holder 3, cloth-cutting apparatus 4 includes crossbeam 25 and is arranged on the power cutter 26 on crossbeam 25, crossbeam 25 is fixed in frame 23, two parallel edges of described width holder 3 and the angle of crossbeam 25 are 45 °, described power cutter 26 is perpendicular to crossbeam 25.
Above-mentioned amplitude-expanding device 5 includes mechanical amplitude-expanding device 27 and one above infrared ray amplitude-expanding device 28, described mechanical amplitude-expanding device 27 is: include the drive roll 29 being arranged in frame 23, some driven vollers 30 and expanding pipe 31, drive roll 29, the axis of driven voller 30 and expanding pipe 31 is parallel, drive roll 29 is driven and is rotated by motor 32, drive roll 29, driven voller 30, between expanding pipe 31, rotate by actuator drives, transmission device can be gear and belt transmission, also can be chain sprocket transmission, the outer surface of the body of expanding pipe 31 is symmetrically arranged with the spiral salient 33 that the hand of spiral is contrary, above expanding pipe 31, be provided with fabric clamp 34, fabric clamp 34 contacts oblique cloth 35 all the time with expanding pipe 31, because the hand of spiral of spiral salient 33 is contrary, in the time that expanding pipe 31 rotates, oblique cloth 35 on expanding pipe 31 is respectively toward both sides expanding, described infrared ray amplitude-expanding device 28 includes two spaced infrared expanders 36 and is arranged on the drive roll in frame 23, some driven vollers, drive roll, the axis of driven voller is parallel, drive roll rotates by driven by motor, drive roll, between driven voller, rotate by actuator drives, transmission device can be gear and belt transmission, also can be chain sprocket transmission, drive roll, driven voller can have been delivered to the oblique cloth 35 through infrared ray expanding in subsequent processing, infrared expander 36 is arranged on crossbeam 37, and the position of infrared expander 36 on crossbeam 37 is adjustable, crossbeam 37 is arranged in frame 23, described infrared expander 36 includes infrared inductor and has the chuck of cross roll, the cross roll of two infrared expanders 36 is splayed.The operation principle of infrared expander 36 is: two cross rolls held oblique cloth before this, in the time that oblique cloth 35 reaches infrared inductor, removes suction, cloth expanding outward under the effect of cross roll.The frame that frame 23 is amplitude-expanding device.
Above-mentioned needle plate edge detecting device 6 is to be provided with probe 38 at the feed end of needle plate, and probe 38 detects respectively whether selvedge is all on needle plate.
Above-mentioned needle plate guide rail tentering 7 devices include two spaced crossbeams, on crossbeam, be respectively installed with two groups of sprocket wheels 39, on two groups of sprocket wheels 39, be respectively arranged with guide rail 40, on guide rail 40, be provided with needle plate 41, above needle plate 14, be provided with brush roll 42, drive sprocket is driven and is rotated by motor.Distance between brush roll 42 and needle plate 41 is adjustable, and brush roll 42 is pressed into the both sides of oblique cloth on needle plate 41.
Above-mentioned wrap-up 8 includes the drive roll 44 and the driven voller 45 that are arranged on support 43, be provided with oblique cloth input roller 47 in the front side of drive roll, drive roll 44 is rotated by driven by motor, on drive roll 44 and driven voller 45, axially spaced-apart is provided with two stopping means 46, in the groove that drive roll 44 between two stopping means 46 and driven voller 45 form, be provided with fabric drum 48, stopping means 46 prevents that fabric drum 48 is along with drive roll 44 is axially displaced with the rotation of driven voller 45.Distance between stopping means 46 is adjustable.
Operation principle of the present invention is:
Hollow cylindrical plain cloth 24 is sleeved on width holder 3 through unwinding device 1 and roller devices 2, cloth-cutting apparatus 4 by a side that is arranged on width holder 3 carries out Qie Bu to it, enter cloth due to 45 °, after cutting, cloth is out just oblique cloth 35, oblique cloth 35 carries out mechanical expanding, oblique cloth after mechanical expanding 35 delivers into infrared ray expanding to required door width through each roller, the oblique cloth 35 after expanding by needle plate visit carry out after limit, needle plate guide rail tentering curling.
Above-described embodiment is only one of preferred embodiment of the present invention, not limits practical range of the present invention with this, therefore: all equivalences of doing according to shape of the present invention, structure, principle change, within all should being covered by protection scope of the present invention.
Claims (9)
1. the process units of oblique cloth, it is characterized in that: comprise the unwinding device that prevents the clot of hollow cylindrical plain cloth setting gradually, roller devices, width holder, hollow cylindrical plain cloth can be cut into the cloth-cutting apparatus of oblique cloth, amplitude-expanding device, the both sides of the oblique cloth after expanding are visited to the needle plate edge detecting device on limit, carry out needle plate guide rail deckle and the wrap-up of needle plate tentering to visiting the both sides of the oblique cloth behind limit, described unwinding device, roller devices, cloth-cutting apparatus, amplitude-expanding device, needle plate edge detecting device, the action of needle plate guide rail deckle and wrap-up is by controller control.
2. the process units of oblique cloth according to claim 1, it is characterized in that: the structure of described unwinding device is: include support, be arranged on the rotating shaft on support, be provided with the platform rotating with rotating shaft in the upper end of rotating shaft, on platform, be provided with the parallel drive roll of axis and driven voller, the axis of drive roll and driven voller is vertical with the axis of rotating shaft, rotating shaft drives it to rotate by motor, and drive roll drives its rotation by motor.
3. the process units of oblique cloth according to claim 2, is characterized in that: described drive roll and the top of driven voller are provided with the flat board for diffusing cloth.
4. according to the process units of oblique cloth claimed in claim 1, it is characterized in that: described roller devices is: include support body, be arranged on active transportation roller and the driven conveying roller of the upper end of support body, described active transportation roller drives it to rotate by motor, and motor is fixed on support body.
5. according to the process units of oblique cloth claimed in claim 1, it is characterized in that: described width holder takes the shape of the letter U, openend is provided with the mount pad that can move on screw mandrel, screw mandrel is fixed in frame, distance between position adjustments two parallel edges of adjusting mount pad on screw mandrel reaches the object of adjustment doors width, described cloth-cutting apparatus is arranged on a side of width holder, cloth-cutting apparatus includes crossbeam and is arranged on the cutting knife on crossbeam, crossbeam is fixed in frame, two parallel edges of described width holder and the angle of crossbeam are 45 °, and described cutting knife is perpendicular to crossbeam.
6. according to the process units of oblique cloth claimed in claim 1, it is characterized in that: described amplitude-expanding device includes mechanical amplitude-expanding device and one above infrared ray amplitude-expanding device, described mechanical amplitude-expanding device is: include the drive roll being arranged in frame, some driven vollers and expanding pipe, drive roll, the axis of driven voller and expanding pipe is parallel, drive roll rotates by driven by motor, drive roll, driven voller, between expanding pipe, rotate by actuator drives, the outer surface of the body of expanding pipe is symmetrically arranged with the spiral salient that the hand of spiral is contrary, above expanding pipe, be provided with fabric clamp, described infrared ray amplitude-expanding device includes two spaced infrared expanders and is arranged on the drive roll in frame, some driven vollers, the axis of drive roll, driven voller is parallel, drive roll rotates by driven by motor, between drive roll, driven voller, rotate by actuator drives, infrared expander is arranged on crossbeam, and the position of infrared expander on crossbeam is adjustable, crossbeam is arranged in frame, described infrared expander includes infrared inductor and has the chuck of cross roll, and the cross roll of two red line expanders is splayed setting.
7. according to the process units of oblique cloth claimed in claim 1, it is characterized in that: described needle plate edge detecting device is to be provided with probe at the feed end of needle plate, probe detects respectively whether selvedge is all on needle plate.
8. according to the production equipment of oblique cloth claimed in claim 1, it is characterized in that: described needle plate guide rail deckle includes two spaced crossbeams, on crossbeam, be respectively installed with two groups of sprocket wheels, on two groups of sprocket wheels, be respectively arranged with guide rail, on guide rail, be provided with needle plate, above needle plate, be provided with brush roll, drive sprocket is driven and is rotated by motor.
9. according to the process units of oblique cloth claimed in claim 1, it is characterized in that: described wrap-up includes the drive roll and the driven voller that are arranged on support, be provided with oblique cloth input roller in the front side of drive roll, drive roll is rotated by driven by motor, on drive roll and driven voller, axially spaced-apart is provided with two stopping means, in the groove that drive roll between two stopping means and driven voller form, be provided with fabric drum, stopping means prevents that fabric drum is axially displaced along with the rotation of drive roll and driven voller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310744097.2A CN103806177B (en) | 2013-12-30 | 2013-12-30 | The process units of oblique cloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310744097.2A CN103806177B (en) | 2013-12-30 | 2013-12-30 | The process units of oblique cloth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103806177A true CN103806177A (en) | 2014-05-21 |
| CN103806177B CN103806177B (en) | 2015-10-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310744097.2A Expired - Fee Related CN103806177B (en) | 2013-12-30 | 2013-12-30 | The process units of oblique cloth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103806177B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108823945A (en) * | 2018-07-02 | 2018-11-16 | 江苏湛德医疗用品有限公司 | A kind of nonwoven production process folding cutting system |
| CN110835819A (en) * | 2019-11-28 | 2020-02-25 | 南通瑞崧纺织科技有限公司 | Needle plate cloth rack of shaping dryer |
| CN112391775A (en) * | 2020-11-10 | 2021-02-23 | 贵州华亿绿色纺织产业科技有限公司 | Intelligent cloth stentering system for textile printing and dyeing industry |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB394428A (en) * | 1932-03-18 | 1933-06-29 | Harold Watts Downs | Improvements in or relating to machines for cutting fabrics |
| US4907323A (en) * | 1988-03-15 | 1990-03-13 | Hexcel Corporation | Method and apparatus for making biased fabric |
| JPH0435875A (en) * | 1990-05-31 | 1992-02-06 | Yachida:Kk | Rotating grinding wheel roll and sanding machine using thereof |
| GB2291372A (en) * | 1994-07-13 | 1996-01-24 | Ku Fei Lung | Lining strip cutting machine |
| WO2013035898A1 (en) * | 2011-09-07 | 2013-03-14 | 주식회사 벨텍코리아 | Apparatus for manufacturing seamless bias fabrics using tubular fabrics |
| CN203807657U (en) * | 2013-12-30 | 2014-09-03 | 浙江国力科技有限公司 | Production device for oblique crossing cloth |
-
2013
- 2013-12-30 CN CN201310744097.2A patent/CN103806177B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB394428A (en) * | 1932-03-18 | 1933-06-29 | Harold Watts Downs | Improvements in or relating to machines for cutting fabrics |
| US4907323A (en) * | 1988-03-15 | 1990-03-13 | Hexcel Corporation | Method and apparatus for making biased fabric |
| JPH0435875A (en) * | 1990-05-31 | 1992-02-06 | Yachida:Kk | Rotating grinding wheel roll and sanding machine using thereof |
| GB2291372A (en) * | 1994-07-13 | 1996-01-24 | Ku Fei Lung | Lining strip cutting machine |
| WO2013035898A1 (en) * | 2011-09-07 | 2013-03-14 | 주식회사 벨텍코리아 | Apparatus for manufacturing seamless bias fabrics using tubular fabrics |
| CN203807657U (en) * | 2013-12-30 | 2014-09-03 | 浙江国力科技有限公司 | Production device for oblique crossing cloth |
Non-Patent Citations (2)
| Title |
|---|
| 王克毅等: "45°斜交布的开发与性能测试", 《产业用纺织品》 * |
| 王克毅等: "45°斜交布的研制开发", 《纺织导报》 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108823945A (en) * | 2018-07-02 | 2018-11-16 | 江苏湛德医疗用品有限公司 | A kind of nonwoven production process folding cutting system |
| CN108823945B (en) * | 2018-07-02 | 2024-04-12 | 江苏湛德医疗用品有限公司 | Folding tailoring system in non-woven fabric production process |
| CN110835819A (en) * | 2019-11-28 | 2020-02-25 | 南通瑞崧纺织科技有限公司 | Needle plate cloth rack of shaping dryer |
| CN112391775A (en) * | 2020-11-10 | 2021-02-23 | 贵州华亿绿色纺织产业科技有限公司 | Intelligent cloth stentering system for textile printing and dyeing industry |
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| Publication number | Publication date |
|---|---|
| CN103806177B (en) | 2015-10-28 |
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Granted publication date: 20151028 Termination date: 20171230 |