CN103790362B - Method for manufacturing color sand self-leveling floor - Google Patents
Method for manufacturing color sand self-leveling floor Download PDFInfo
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- CN103790362B CN103790362B CN201410042326.0A CN201410042326A CN103790362B CN 103790362 B CN103790362 B CN 103790362B CN 201410042326 A CN201410042326 A CN 201410042326A CN 103790362 B CN103790362 B CN 103790362B
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- epoxy resin
- color sand
- unsaturated polyester
- gravity flow
- leveling
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Abstract
The invention relates to the technical field of floors, and discloses a color sand self-leveling floor which comprises a concrete basic layer, an epoxy resin priming coating, an epoxy resin leveling layer and an unsaturated polyester layer, wherein the epoxy resin priming coating, the epoxy resin leveling layer and the unsaturated polyester layer are sequentially laid on the concrete basic layer from bottom to top. The oxy resin priming coating is formed by mixing epoxy resin and curing agents, the epoxy resin leveling layer is formed by mixing epoxy resin and color sand, and the unsaturated polyester layer is formed by mixing unsaturated polyester and the color sand. The color sand self-leveling floor has the excellent physical characteristics of being high in toughness, resistant to load, waterproof, resistant to abrasion, high in impact resistance, pollution resistance and weather resistance and the like, besides, the surface of the floor is smooth and bright, cracks are not generated, dust does not accumulate, and the floor is easy to clean and maintain.
Description
Technical field
The present invention relates to terrace technical field, particularly relate to a kind of color sand gravity flow self-leveling floor and
Preparation method.
Background technology
The most common floor material such as concrete cement ground, terrazzo floor, porcelain
The stone floor such as brick flooring, granite, marble had the most once been welcomed by the general public, but it lacks
Point is to have gap, easily deposits ash, oil stain, spot and easily permeates, the most wear-resisting, it is difficult to meet modern work
The requirement of industry, in today of environmental protection, in the urgent need to a kind of high tenacity with excellence of exploitation,
Anti-load, the physical characteristics such as resistance to water, wearability, impact resistance, resistance to soiling are strong, Er Qieping
Smooth, beautiful, do not crack, not ash, easy cleaning, easy-maintaining maintenance terrace product
Meet the demand of numerous owners.
Summary of the invention
(1) to solve the technical problem that
It is an object of the invention to provide a kind of color sand gravity flow self-leveling floor, it has good wear-resisting
Property, scratch-proofness, the most anti-skidding, waterproof effect, and easy to clean, safeguard advantage.
(2) technical scheme
In order to solve above-mentioned technical problem, the present invention provides a kind of color sand gravity flow self-leveling floor, its bag
Include concrete base layer and the epoxy resin being the most sequentially layed on described concrete base layer
Priming coat, epoxy resin screed-coat and unsaturated polyester ester layer.
Wherein, described epoxy resin priming coat is mixed by epoxy resin and firming agent, described
Epoxy resin screed-coat is mixed by epoxy resin and color sand, and described unsaturated polyester ester layer is not by
Saturated polyester and color sand mix.
The present invention also provides for a kind of color sand gravity flow self-leveling floor prepared as described in technique scheme
Method, it comprises the steps:
(1) preparatory stage: polish concrete base layer, dust suction processes；
(2) epoxy resin priming coat is laid: after epoxy resin and firming agent being mixed, paving
It is located on concrete base layer；
(3) epoxy resin priming coat maintenance: maintenance epoxy resin priming coat 10-15 hour；
(4) lay epoxy resin screed-coat: the epoxy resin mixed and color sand are paved in
On epoxy resin priming coat, carry out leveling；
(5) modulation unsaturated polyester ester layer: first appropriate dispensing resin and color sand are mixed
Close, stir, be then gradually added into unsaturated polyester material and continue stirring, until being sufficiently mixed；
(6) unsaturated polyester ester layer is laid: mixed material in step (5) is cast in ring
On epoxy resins screed-coat, and with measurer, material is bulldozed to desired thickness.
Wherein, in step (1), dust suction process after, if having on concrete base layer irregular or
Crackle, need to fill with epoxy resin, it is ensured that surfacing.
Wherein, in step (1), utilize diamond to carry out polishing and remove laitance, go forward side by side
Row vacuum cleaning processes.
Wherein, before step (1), when laying concrete, the moisture water on ground need to be checked
Flat, moisture maximum permissible value is 97%.
Wherein, in step (2), lay epoxy resin priming coat with roller.
Wherein, in step (5), utilize blender stirring at low speed dispensing resin and color sand,
After both are sufficiently mixed, and be gradually added into unsaturated polyester (UP) continue with blender stirring, directly
To being sufficiently mixed.
Wherein, in step (6), described measurer is the liner plate with accurate calibration or curries.
Wherein, in step (6), lay after described unsaturated polyester ester layer within 10 minutes,
Process with Antiskid rolling wheel, prevent color distortion.
(3) beneficial effect
Compared with prior art, the invention have the advantages that
A kind of color sand gravity flow self-leveling floor that the present invention provides, it uses on concrete base layer sequentially
Lay epoxy resin priming coat, epoxy resin screed-coat and unsaturated polyester ester layer, and carry out solid
After change processes, form the high tenacity with excellence, anti-load, resistance to water, wearability, anti-impact
The terrace of the physical characteristics such as hitting strong, resistance to soiling is strong, and weatherability is strong, and surface is smooth, beautiful,
Do not crack, do not play ash, easy cleaning, easy-maintaining maintenance, it is possible to meet the need of numerous owners
Ask.
Accompanying drawing explanation
Fig. 1 is the schematic cross-section of a kind of color sand gravity flow self-leveling floor of the present invention；
Fig. 2 is the processing step flow chart of a kind of color sand gravity flow self-leveling floor of the present invention.
In figure: 1: concrete base layer；2: epoxy resin priming coat；3: epoxy resin is levelling
Layer；4: unsaturated polyester ester layer.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, the detailed description of the invention of the present invention is made the most in detail
Describe.Following instance is used for illustrating the present invention, but is not limited to the scope of the present invention.
As it is shown in figure 1, a kind of color sand gravity flow self-leveling floor provided for the present invention, it includes coagulation
Soil matrix layer 1 and the epoxy resin primary coat being the most sequentially layed on described concrete base layer 1
Layer 2, epoxy resin screed-coat 3 and unsaturated polyester ester layer 4, the terrace thus made has
Excellent high tenacity, anti-load, resistance to water, wearability, shock resistance is strong, and resistance to soiling is strong, resistance to
The terrace of the physical characteristics such as time property is strong, and surface is smooth, beautiful, do not crack, do not rise
Ash, easy cleaning, easy-maintaining maintain；It is mainly used in has higher wanting to ground, metope etc.
The place asked, such as industries such as medicine, food, electronics, light industry.
Wherein, described epoxy resin priming coat 2 is mixed by pure epoxy resin and firming agent,
Described firming agent can be aromatic multi-amine, imidazoles, anhydride etc., described epoxy resin screed-coat 3
It is mixed in proportion is formed by epoxy resin and color sand (colorful quartz sands), described unsaturated polyester (UP)
Layer 4 is mixed by unsaturated polyester (UP) and color sand, and described unsaturated polyester (UP) processing performance is excellent,
Can at room temperature solidify, normal pressure compacted under, processing performance is flexible, good combination property after solidification,
Wide in variety, multiple color can be had to select, adapt to extensively, price is relatively low.
The present invention also provides for a kind of color sand gravity flow self-leveling floor prepared as described in technique scheme
Method, as in figure 2 it is shown, it comprises the steps:
(1) preparatory stage: polish concrete base layer 1, dust suction processes；
(2) epoxy resin priming coat 2 is laid: after pure epoxy resin and firming agent being mixed,
It is layed on concrete base layer 1；
(3) epoxy resin priming coat 2 maintains: maintenance priming coat 10-15 hour；At concrete
Laying epoxy resin priming coat 2 in basic unit 1 is for safety and good viscous with concrete base layer 1
Attached, additionally also for isolation unsaturated polyester material to avoid seepage；
(4) lay epoxy resin screed-coat 3: the epoxy resin mixed and color sand are paved in
On described epoxy resin priming coat 2, carry out leveling；
(5) modulation unsaturated polyester ester layer 4: first appropriate dispensing resin and color sand are mixed
Close, stir, be then gradually added into unsaturated polyester material and continue stirring, until being sufficiently mixed；
(6) unsaturated polyester ester layer 4 is laid: be cast in by mixed material in step (5)
On described epoxy resin screed-coat 3, and with measurer, material is bulldozed to desired thickness.
In step (1), after dust suction processes, if there being irregular or crackle on concrete base layer 1,
Need to fill with epoxy resin, it is ensured that surfacing；If it addition, concrete base layer 1 having dirt
Dye thing, such as oil etc., answer deep layer to polish, and filling epoxy resin material, to strengthen its bonding
Property and fastness.
In step (1), utilize diamond to carry out polishing and remove laitance, and carry out thoroughly
Ground vacuum cleaning processes, to ensure that the surface of concrete base layer 1 has certain caking property and jail
Solidity.
Before step (1), when laying concrete base layer 1, ground moisture levels need to be checked,
Moisture maximum permissible value is 97%, to ensure laying effect.
In step (2), lay described epoxy resin priming coat 2 with roller, it is important that no
Any dry spot can be left.
In step (6), described measurer is the liner plate with accurate calibration or curries.
In step (5), utilize blender stirring at low speed dispensing resin and color sand, treat both
After being sufficiently mixed, and it is gradually added into unsaturated polyester (UP) and continues with blender stirring, until fully
Mixing；Immediately material should be poured into a mould on the ground in line after mixing, then with accurately
Material is bulldozed to correct thickness, by adjusting the back bar of liner plate by the liner plate measured or curry
With the distance between dish arranges thickness；Such as, for needing the thickness of 2mm, need distance
It is adjusted to 2.2mm, to leave certain error distance；After maintenance 12 hours, people's walking can be gone up.
In step (6), within laying described unsaturated polyester ester layer 4 latter 10 minutes, with anti-
Sliding roller processes, and extrudes de-soak, the air contained by removal, prevents color distortion,
Before using Antiskid rolling wheel to process, with liner plate, the wet seam of hot work in progress is joined one
Rise, to avoid color distortion；On wet laying layer, walking need to wear on-slip shoes.When one day
During end-of-job, it should be ensured that seam is positioned at unconspicuous place, such as, the expansion of drainage ditch connects
At Tou etc., it is possible to use paver on adhesive tape, and after processing, remove glue with Antiskid rolling wheel
Band, when restarting construction, places new adhesive tape in early stage lay-up, uses at Antiskid rolling wheel
Adhesive tape is removed again after reason.
The present invention has the high tenacity of excellence, anti-load, resistance to water, wearability, and shock resistance is strong,
The physical characteristics such as resistance to soiling is strong, and weatherability is strong, and surface is smooth, beautiful, do not crack,
Do not play ash, easy cleaning, easy-maintaining maintenance.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention,
All within the spirit and principles in the present invention, any modification, equivalent substitution and improvement etc. made,
Should be included within the scope of the present invention.
Claims (8)
1. the method preparing color sand gravity flow self-leveling floor, it is characterised in that include step:
(1) preparatory stage: polish concrete base layer, dust suction processes；
(2) epoxy resin priming coat is laid: after epoxy resin and firming agent being mixed, paving
It is located on concrete base layer；
(3) epoxy resin priming coat maintenance: epoxy resin priming coat 10-15 hour described in maintenance；
(4) lay epoxy resin screed-coat: the epoxy resin mixed and color sand are paved in
On epoxy resin priming coat, carry out leveling；
(5) modulation unsaturated polyester ester layer: first appropriate dispensing resin and color sand are mixed
Close, stir, be then gradually added into unsaturated polyester material and continue stirring, until being sufficiently mixed；
(6) unsaturated polyester ester layer is laid: mixed material in step (5) is cast in ring
On epoxy resins screed-coat, and with measurer, material is bulldozed to desired thickness.
2. the method for the color sand gravity flow self-leveling floor of preparation as claimed in claim 1, it is characterised in that
In step (1), after dust suction processes, if there being irregular or crackle on concrete base layer, need to use
Epoxy resin is filled, it is ensured that surfacing.
3. the method for the color sand gravity flow self-leveling floor of preparation as claimed in claim 1, it is characterised in that
In step (1), utilize diamond to carry out polishing and remove laitance, and carry out vacuum cleaning
Process.
4. the method for the color sand gravity flow self-leveling floor of preparation as claimed in claim 1, it is characterised in that
Before step (1), when laying concrete, need to check ground moisture levels, moisture is maximum
Permissible value is 97%.
5. the method for the color sand gravity flow self-leveling floor of preparation as claimed in claim 1, it is characterised in that
In step (2), lay epoxy resin priming coat with roller.
6. the method for the color sand gravity flow self-leveling floor of preparation as claimed in claim 1, it is characterised in that
In step (5), utilize blender stirring at low speed dispensing resin and color sand, treat that both are abundant
After mixing, and be gradually added into unsaturated polyester (UP) continue with blender stirring, until being sufficiently mixed.
7. the method for the color sand gravity flow self-leveling floor of preparation as claimed in claim 1, it is characterised in that
In step (6), described measurer is the liner plate with accurate calibration or curries.
8. the method for the color sand gravity flow self-leveling floor of preparation as claimed in claim 1, it is characterised in that
In step (6), lay after described unsaturated polyester ester layer within 10 minutes, use anti-skidding rolling
Wheel processes, and prevents color distortion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410042326.0A CN103790362B (en) | 2014-01-28 | 2014-01-28 | Method for manufacturing color sand self-leveling floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410042326.0A CN103790362B (en) | 2014-01-28 | 2014-01-28 | Method for manufacturing color sand self-leveling floor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103790362A CN103790362A (en) | 2014-05-14 |
| CN103790362B true CN103790362B (en) | 2017-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410042326.0A Active CN103790362B (en) | 2014-01-28 | 2014-01-28 | Method for manufacturing color sand self-leveling floor |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4261384B2 (en) * | 2004-02-19 | 2009-04-30 | アイカ工業株式会社 | Construction method of waterproof composite coating |
| JP4473089B2 (en) * | 2004-10-14 | 2010-06-02 | 株式会社エービーシー建材研究所 | Resin composition for coating floor material and coating film for coating floor material |
| CN201704928U (en) * | 2010-06-10 | 2011-01-12 | 上海汇宇精细化工有限公司 | Self-leveling antistatic terrace |
| CN102676027A (en) * | 2012-06-04 | 2012-09-19 | 上海昭和高分子有限公司 | Construction method for acid-proof alkali-proof terrace |
| CN203113721U (en) * | 2013-03-19 | 2013-08-07 | 江苏和平建设集团有限公司 | Heat-resistant abrasion-resistant corrosion-resistant high-strength floor |
| CN203271076U (en) * | 2013-02-22 | 2013-11-06 | 江苏博特新材料有限公司 | High-durable, simple and environment-friendly epoxy floor level |
| CN103525249A (en) * | 2013-10-08 | 2014-01-22 | 深圳市威尔地坪材料有限公司 | Solvent-free epoxy self-leveling floor paint, preparation method thereof and using method thereof |
-
2014
- 2014-01-28 CN CN201410042326.0A patent/CN103790362B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4261384B2 (en) * | 2004-02-19 | 2009-04-30 | アイカ工業株式会社 | Construction method of waterproof composite coating |
| JP4473089B2 (en) * | 2004-10-14 | 2010-06-02 | 株式会社エービーシー建材研究所 | Resin composition for coating floor material and coating film for coating floor material |
| CN201704928U (en) * | 2010-06-10 | 2011-01-12 | 上海汇宇精细化工有限公司 | Self-leveling antistatic terrace |
| CN102676027A (en) * | 2012-06-04 | 2012-09-19 | 上海昭和高分子有限公司 | Construction method for acid-proof alkali-proof terrace |
| CN203271076U (en) * | 2013-02-22 | 2013-11-06 | 江苏博特新材料有限公司 | High-durable, simple and environment-friendly epoxy floor level |
| CN203113721U (en) * | 2013-03-19 | 2013-08-07 | 江苏和平建设集团有限公司 | Heat-resistant abrasion-resistant corrosion-resistant high-strength floor |
| CN103525249A (en) * | 2013-10-08 | 2014-01-22 | 深圳市威尔地坪材料有限公司 | Solvent-free epoxy self-leveling floor paint, preparation method thereof and using method thereof |
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| Publication number | Publication date |
|---|---|
| CN103790362A (en) | 2014-05-14 |
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