CN100529261C - Rolled polymer modified cement-concrete sprayed colour road surface structure, and its construction method - Google Patents

Rolled polymer modified cement-concrete sprayed colour road surface structure, and its construction method Download PDF

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Publication number
CN100529261C
CN100529261C CNB2006100542566A CN200610054256A CN100529261C CN 100529261 C CN100529261 C CN 100529261C CN B2006100542566 A CNB2006100542566 A CN B2006100542566A CN 200610054256 A CN200610054256 A CN 200610054256A CN 100529261 C CN100529261 C CN 100529261C
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cement
polymer
concrete
road surface
polymer modified
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CN1851132A (en
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易志坚
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Abstract

The invention relates to a color road surface structure sprayed on grinded polymer modified cement concrete and the constructing method thereof, forming a grinded polymer modified cementer concrete surface layer on a basic layer, then spraying a color polymer cement coating on the surface of the grinded polymer modified cement concrete surface layer, then spraying a polymer coating on the surface of the color polymer cement coating, and bonding them firmly together so as to form the color road surface. And the road surface has strong intensity, strong deforming ability, strong wearability, good antiskid property, water permeability, noise reduction, low manufacturing cost, etc.

Description

Rolled polymer modified cement-concrete sprayed colour road surface structure and job practices
One, affiliated field
The present invention relates to the road surface structure technology, especially a kind of rolled polymer modified cement-concrete sprayed colour road surface structure and job practices.
Two, background technology
Colored road surface can play the effect of moving car alarm and beautifying city, and can play the visual fatigue of alleviating the driver to a certain extent, the effect that provides safe driving to ensure better.
(1) present colored road surface both domestic and external has following several:
1, colour concrete road surface:
Be on not dried cement floor, to add last layer colour concrete (ornamental concrete), on the cement floor, suppress forming then with special-purpose mould.Colour concrete can make the cement floor present various color and lusters, pattern, texture, the material and the texture of energy simulating nature, all kinds of patterns of cropping.
According to construction technology, the colour concrete road surface can be divided into following several again:
Pressing mold series (impression terrace) is meant when laying cast-in-situ concrete; adopt colored hardening agent, separating powder, protective agent to come the ornamental concrete surface, with the visual effect of the color of concrete surface and concavo-convex texture performance lithotome, bluestone board, granite even timber.
Paper matrix series refers to choose the paper matrix template pattern, is arranged on the cement face of new filling, sprays colored hardening agent to the zone of completing template, and evens out, behind the dry forming, pulls off template, and clean surface goes up protective agent then.
Spraying series is to adopt spraying method that sprayed on material is uniformly applied to cement surface, gloomy cement surface is become bright and clean, colour, the effect of special texture or pattern is arranged.Sprayed on material is epoxy resin or other macromolecular material.
Ground, metope, the sight spot of various material such as that colour concrete can be used for decorating is outdoor, indoor cement based: as square, sidewalk, track, parking lot, external wall etc.
2, color anti-skid road surface
Initiate in Europe on this road surface, and utilization is more in Europe.
Anti-skid surface: use special modified resin, comprise-(this resinae building stones are commonly called as " pottery " building stones, thickness 2 millimeter for the resin-based binding agent (epoxy resin or other macromolecular material) of special formulation and the aggregate of various different sizes.), evenly be coated on pitch, cement concrete pavement.
When resin and aggregate added dyestuff and make colour, this surface course promptly was called colored road surface.Because the surface layer on this kind road surface can make it abrasion performance and antiskid by technical measures, therefore be called " color anti-skid road surface " again.
3, color asphalt road surface
The binding material on color asphalt road surface is not pitch in fact, but resin (in add dyestuff), gather materials and be generally colour and gather materials (as red or green), resin heating becomes behind the plastic state and the uniform mixing of gathering materials, transport in-place forming to, after resin temperature reduced curing, surface layer formed, and is called the color asphalt road surface traditionally.(, make the modification technology of colored road surface of the pitch of black and fail far away to realize) in fact because the pitch true qualities are black
(2) characteristics on various road surfaces
According to the simple introduction of front, there is following shortcoming in existing colored road surface:
1. colour concrete road surface: because the colour concrete road surface forms by cement concrete surface is handled, so its skid resistance is relatively poor, is unsuitable for high speed traveling, has restricted the application of this kind road structure in high-grade highway and urban road; On the other hand, also usually there are some problems in finish materials and concrete bonding, processing layer is come off, thereby influence outward appearance; In addition, the durability of Facing material usually can not reach requirement, and application life is short.
2. color anti-skid road surface: form owing to overlay the antislip colour wearing layer at the flexible pavement top, therefore it cost an arm and a leg (asphalt surface course and special anti-skidding wearing layer price are all higher), construction technology complexity (flexible pavement of at first constructing), (anti-skidding wearing layer is thinner for the construction process requirement height, generally have only several millimeters, even for guaranteeing this layer thickness, all higher requirement can be arranged to the technology of former surface layer and overlay).
3. color asphalt road surface: resin as the color asphalt road surface price of binding material high-because the price of resin is the several times of pitch generally speaking, and its aggregate is the natural aggregate of special color, so the price of aggregate also is higher than general aggregate far away; Construction technology complexity-Re mixes and stirs, and technological process is identical with flexible pavement, but requirement is higher, because colored road surface needs more protections in construction, could guarantee that color is not contaminated.
In addition, loading angle from road structure, colour concrete road surface and color anti-skid road surface belong to a big class: stress characteristic-concrete road surface structure and asphalt pavement structure that they do not change original road surface are still stressed primary structure, so they have the shortcoming of the stressed aspect of former road structure.
Special needs to be pointed out is: above several colored road surfaces all do not have pervious function, noise pollution are not had obvious improvement yet.
Three, summary of the invention
The present invention will provide that a kind of cost is low, the colour road surface structure of easy construction, and it also has the rolled polymer modified cement-concrete sprayed colour road surface structure and the job practices of the characteristics permeable, that noise is low except having antiskid, advantage such as wear-resisting.
The present invention is to be 200410040291.3 at number of patent application, name is called " rolled polymer modified cement-concrete road structure and job practices " technology, the rolled polymer modified cement-concrete top course sprayed colour road surface structure and the job practices of indication.
The technical scheme that purpose of the present invention adopted: road structure, include and closely be bonded with the rolled polymer modified cement-concrete surface layer above the basic unit, be bonded with chromogen bonded polymer cement spray-up on its rolled polymer modified cement-concrete surface layer securely, have the chromogen bonded polymer spray-up on the chromogen bonded polymer cement spray-up.
The present invention, chromogen bonded polymer cement spray-up is made up of dyestuff, cement, polymer emulsion, water, auxiliary agent, and its prescription is by weight: dyestuff 0.5~1, cement 10~20, polymer emulsion 20~40, water 20~80, auxiliary agent 0.1~0.2.
The present invention, the chromogen bonded polymer spray-up is made up of dyestuff, cement, polymer, abrasion resistant particles, and its prescription is by weight: dyestuff 0.2~2, cement 0~20, polymer 5~95, abrasion resistant particles 3~10.
The present invention, dyestuff is the mineral-type dyestuff.
The present invention, cement is white cement, label is that PO is more than 42.5.
The present invention, polymer emulsion is the acrylic compounds water-based emulsion, solid content is not less than 50%.
The present invention, auxiliary agent is for stablizing the supporting DTAC stabilizing agent of acrylic emulsions.
The present invention, polymer is an epoxy resin.
The present invention, abrasion resistant particles is a quartz sand, granularity is 200 orders~50 orders.
The present invention, spary colour road surface structure job practices, with polymer and cement, rubble, sand, fillers etc. are put into the mixer uniform mixing, in whipping process, also can add an amount of water, auxiliary agent etc., transporting the polymer modified cement-concrete compound to adopt machinery to pave in on-the-spot back method evenly paves in basic unit by certain thickness, steamroller, roll to the degree of compaction that requires and form the rolled polymer modified cement-concrete surface layer, film covers health 3-28 days, it is under the dry state situation at the rolled polymer modified cement-concrete surface layer, the foreign material of cleaning polymer modified cement-concrete facing surface and floating ash, with dyestuff, cement, polymer emulsion, water, auxiliary agent is put into mixing drum by weight, stirred 3-10 minute, the above-mentioned batching that will stir is then put into the watering can that links to each other with air compressor machine, with compressed air is power, with spray gun above-mentioned batching is sprayed, evenly spray 0.3~1 kilogram/square metre, drying is after one day under nature, chromogen bonded polymer cement spray-up has just formed, be in drying at chromogen bonded polymer cement spray-up, under the clean conditions, with dyestuff, cement, polymer, abrasion resistant particles is put into mixing drum by weight, stirred 5-15 minute, the above-mentioned batching that will stir is then put into the watering can that links to each other with air compressor machine, with compressed air is power, with spray gun above-mentioned batching is sprayed, evenly spray 0.3~0.6 kilogram/square metre, after dry one day, the chromogen bonded polymer spray-up has just formed under nature.
Making rolled polymer modified cement-concrete road surface at first, it has the characteristics permeable, that noise is low, then spary color antiskid, wear-resistant coating thereon.
Rolled polymer modified cement-concrete adopts the aggregate of polymer-modified cement as cementitious materials bonding open gradation, and deformability is big, distortion compliance is strong, and crack resistance is good.Rolled polymer modified cement-concrete adopts decking and rolling technology, is convenient to extensive construction, and speed of application is fast, and one-shot forming thickness is big.The polymer modified cement-concrete road structure can significantly reduce the thickness of top course under the prerequisite that guarantees good pavement performance, bring remarkable economical; Draw materials conveniently in the polymer modified cement-concrete road surface, construction is simple, quick.
After the rolled polymer modified cement-concrete road surface reaches requirement of strength, on the polymer cement concrete pavement face of drying, spray the polymer water mud that has added dyestuff equably, the denseness of this layer of emulsion is less, be convenient to the hole that polymer cement flows into polymer modified cement-concrete, but do not fill up hole, so on the one hand--there is colored polymer modification emulsion in the hole, can make the color on whole road surface fuller, on the other hand, the chromogen bonded polymer emulsion enters the slit of the polymer cement concrete of surface layer, after solidifying, can make the bonding between the particle stronger, more firm.
After the construction of required each layer chromogen bonded polymer cement spray-up finishes and solidifies, spray the chromogen bonded polymer spray-up, add an amount of quartz sand in the chromogen bonded polymer spray-up, to promote the friction on road surface, improve the stressed of wearing layer, but the layering spraying as required of chromogen bonded polymer spray-up.
Advantage of the present invention:
1, pavement strength height, deformability is strong, and it is comfortable to drive a vehicle, low, the easy construction of cost, it also has the characteristics permeable, that noise is low except having antiskid, advantage such as wear-resisting.
2, adopt spary technology to make colored road surface, because spary technology is existing mature technology, construction is simple, convenient; Adopt spary technology, thus the color layer thinner thickness on road surface, so materials are few, the comprehensive unit price of colored road surface is low.
Because the rolled polymer modified cement-concrete surface layer is new technology, in engineering, do not promote as yet, so the present invention has very strong practicality, have wide popularization, application prospect.
Four, description of drawings
Further specify the present invention below in conjunction with accompanying drawing.
Accompanying drawing is the sectional schematic diagram of road structure of the present invention.
Among the figure: the 2-of 1-basic unit polymer modified cement-concrete surface layer 3-chromogen bonded polymer cement spray-up 4-chromogen bonded polymer spray-up
Five, specific embodiments
Following embodiment further specifies the present invention.
By weight with polymer neoprene latex 60 and Portland cement 180, rubble 1800, sand 10, filler-calcium carbonate 20 grades are put into the mixer uniform mixing, in whipping process, also can add an amount of water 10, auxiliary agent cement water reducing agent 1.5 etc., transporting the polymer modified cement-concrete compound to on-the-spot back adopts the method for machinery evenly to pave in basic unit by 5cm thickness, steamroller, roll to the degree of compaction that requires and form the rolled polymer modified cement-concrete surface layer, film covers health 14 days, it is under the dry state situation at the rolled polymer modified cement-concrete surface layer, the foreign material of cleaning polymer modified cement-concrete facing surface and floating ash, with dyestuff, cement, polymer emulsion, water, auxiliary agent is put into mixing drum by weight, dyestuff is the inorganic oxide iron oxide red, and addition is 0.5; Polymer is an acrylic emulsion, the acrylic acid solid content is not less than 50% in the emulsion, the acrylic emulsion addition is 20, cement adopts white PO 42.5 cement, addition 20, water is 80, the auxiliary agent of the DTAC stabilizing agent 0.1 that adding and acrylic emulsion are supporting, stirred 5 minutes, the above-mentioned batching that will stir is then put into the watering can that links to each other with air compressor machine, with compressed air is power, with spray gun above-mentioned batching is sprayed, evenly spray 0.5 kilogram/square metre, drying is after one day under nature, be in drying at chromogen bonded polymer cement spray-up, under the clean conditions, with dyestuff, cement, resin, abrasion resistant particles is put into mixing drum by weight, dyestuff is an inorganic oxide iron oxide red dyestuff, and addition is 0.5, and polymer is an epoxy resin, addition is 90, filler is a quartz sand, 200 orders, addition 10, stirred 6 minutes, the above-mentioned batching that will stir is then put into the watering can that links to each other with air compressor machine, is power with compressed air, with spray gun above-mentioned batching is sprayed, evenly spray 0.4 kilogram/square metre, after dry one day, the chromogen bonded polymer spray-up has just formed under nature.
Need to prove: adopted mechanical spray processing in the present embodiment, also can adopt the technology of artificial brushing to carry out.

Claims (10)

1, a kind of rolled polymer modified cement-concrete sprayed colour road surface structure, include and closely be bonded with rolled polymer modified cement-concrete surface layer (2) above the basic unit (1), it is characterized by: be bonded with chromogen bonded polymer cement spray-up (3) on the rolled polymer modified cement-concrete surface layer (2) securely, chromogen bonded polymer cement spray-up (3) is gone up with chromogen bonded polymer spray-up (4).
2, a kind of rolled polymer modified cement-concrete sprayed colour road surface structure according to claim 1, it is characterized by: chromogen bonded polymer cement spray-up (3) is made up of dyestuff, cement, polymer emulsion, water, auxiliary agent, and its prescription is by weight: dyestuff 0.5~1, cement 10~20, polymer emulsion 20~40, water 20~80, auxiliary agent 0.1~0.2.
3, a kind of rolled polymer modified cement-concrete sprayed colour road surface structure according to claim 1, it is characterized by: chromogen bonded polymer spray-up (4) is made up of dyestuff, cement, polymer, abrasion resistant particles, and its prescription is by weight: dyestuff 0.2~2, cement 0~20, polymer 5~95, abrasion resistant particles 3~10.
4, according to claim 2 or 3 described a kind of rolled polymer modified cement-concrete sprayed colour road surface structures, it is characterized by: dyestuff is the mineral-type dyestuff.
5, according to claim 2 or 3 described a kind of rolled polymer modified cement-concrete sprayed colour road surface structures, it is characterized by: cement is white cement, and label is that PO is more than 42.5.
6, a kind of rolled polymer modified cement-concrete sprayed colour road surface structure according to claim 2, it is characterized by: polymer emulsion is the acrylic compounds water-based emulsion, and solid content is not less than 50%.
7, a kind of rolled polymer modified cement-concrete sprayed colour road surface structure according to claim 2 is characterized by: auxiliary agent is for stablizing the supporting DTAC stabilizing agent of acrylic emulsions.
8, a kind of rolled polymer modified cement-concrete sprayed colour road surface structure according to claim 3, it is characterized by: polymer is an epoxy resin.
9, a kind of rolled polymer modified cement-concrete sprayed colour road surface structure according to claim 3, it is characterized by: abrasion resistant particles is a quartz sand, granularity is 200 orders~50 orders.
10, a kind of rolled polymer modified cement-concrete sprayed colour road surface construction method, by weight with polymer and cement, rubble, sand, fillers etc. are put into the mixer uniform mixing, in whipping process, add an amount of water, auxiliary agent, transporting the polymer modified cement-concrete compound to on-the-spot back adopts the method for machinery evenly to pave in basic unit (1) by certain thickness, steamroller, roll to the degree of compaction that requires and form rolled polymer modified cement-concrete surface layer (2), film covers health 3-28 days, it is characterized by: be under the dry state situation at rolled polymer modified cement-concrete surface layer (2), the foreign material on cleaning polymer modified cement-concrete surface layer (2) surface and floating ash, with dyestuff, cement, polymer emulsion, water, auxiliary agent is put into mixing drum by weight, stirred 3-10 minute, the above-mentioned batching that will stir is then put into the watering can that links to each other with air compressor machine, with compressed air is power, with spray gun above-mentioned batching is sprayed, evenly spray 0.3~1 kilogram/square metre, drying is after one day under nature, chromogen bonded polymer cement spray-up (3) has just formed, be in drying at chromogen bonded polymer cement spray-up (3), under the clean conditions, with dyestuff, cement, polymer, abrasion resistant particles is put into mixing drum by weight, stirred 5-15 minute, the above-mentioned batching that will stir is then put into the watering can that links to each other with air compressor machine, with compressed air is power, with spray gun above-mentioned batching is sprayed, evenly spray 0.3~0.6 kilogram/square metre, after dry one day, chromogen bonded polymer spray-up (4) has just formed under nature.
CNB2006100542566A 2006-04-28 2006-04-28 Rolled polymer modified cement-concrete sprayed colour road surface structure, and its construction method Expired - Fee Related CN100529261C (en)

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CN1948622B (en) 2006-10-31 2012-04-18 易志坚 Polymer modified cement hole concrete road surface structure and construction method
WO2008101395A1 (en) * 2007-02-14 2008-08-28 Zhijian Yi A concrete pavement and the construction method thereof
CN101949123B (en) * 2010-09-10 2013-01-09 钱卫胜 Cement concrete pavement protection paving system for toll lanes
CN105421185A (en) * 2015-11-09 2016-03-23 重庆诚邦路面材料有限公司 Fine surface treatment method for double-layer spread type bituminous pavement
CN105256690A (en) * 2015-11-09 2016-01-20 重庆诚邦路面材料有限公司 Fine surface processing method for single-layer paved bituminous pavement
CN105862539A (en) * 2016-03-29 2016-08-17 北京建筑材料科学研究总院有限公司 Construction method for roller compacted concrete road
CN110144788A (en) * 2019-05-14 2019-08-20 江苏阜光工程新技术有限公司 A kind of anti-skid wearable colour mist sealing material and its construction technology
CN110644320A (en) * 2019-09-10 2020-01-03 北京智华通科技有限公司 Cement-based colored composite pavement material and construction method
CN113603418A (en) * 2021-08-09 2021-11-05 中国十七冶集团有限公司 Polymerized concrete overlay and construction method thereof

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