CN102431246B - Skidproof permeable road pad and manufacturing technology thereof - Google Patents

Skidproof permeable road pad and manufacturing technology thereof Download PDF

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Publication number
CN102431246B
CN102431246B CN201110245702.2A CN201110245702A CN102431246B CN 102431246 B CN102431246 B CN 102431246B CN 201110245702 A CN201110245702 A CN 201110245702A CN 102431246 B CN102431246 B CN 102431246B
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CN
China
Prior art keywords
permeable road
surface layer
skidproof
skid
mat according
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Expired - Fee Related
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CN201110245702.2A
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Chinese (zh)
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CN102431246A (en
Inventor
陈合富
张明文
周是今
颜东锋
张雷
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Zhejiang Sino Transport Technology Co., Ltd.
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ZHEJIANG SINO TRANSPORT TECHNOLOGY Co Ltd
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Abstract

The invention relates to a skidproof permeable road pad and a manufacturing technology thereof. The skidproof permeable road pad has good water permeability, good air permeability, antiskid performances, wear resistance, weatherability, sound-absorbing functions, a low production cost, and a low maintenance cost. The skidproof permeable road pad provides an approach for waste and old rubber recycle, and reduces environmental protection pressure caused by waste and old rubber rapid increasing caused by rapid development of economy. The skidproof permeable road pad is characterized in that the skidproof permeable road pad comprises a bottom layer having the thickness of 1 to 5 centimeters and a surface layer which is sprayed on the surface of the bottom layer and has the thickness of 1 to 3 millimeters, wherein the bottom layer is prepared from rubber particles having sizes of 2 to 5 millimeters and single-component polyurethane glue water by uniform stirring and cementation, and a weight ratio of the rubber particles to the single-component polyurethane glue water is (6 to 7): 1. The skidproof permeable road pad is suitable for various pavements used for municipal transportation, especially, is suitable for underground channels, platform bridges, bus stations, bicycle tracks and sidewalks in an urban area, and can improve urban living driving safety and pedestrian safety.

Description

Anti-skid permeable road mat and manufacture craft thereof
Technical field
The present invention relates to a kind of anti-skid permeable road mat and manufacture craft thereof, the underpass, overline bridge, bus platform, cycle track, pavement etc. that are mainly applicable to municipal traffic various road surfaces, especially urban district are located, to improve urban life driving, pedestrains safety.
Background technology
At present domestic all municipal road pavements majority is concrete and asphalt paving, and the majorities such as the overline bridge in urban district, underpass, underground parking are also cement pavement or laying floor tile.In the process of using, all there are some common defect in these road surfaces, cling property is unstable, the easy ponding of sleet sky time channel face, freezing causes drive a vehicle difficulty and easily cause traffic accident of pedestrian, and that bituminous paving has that summer, To Be Protected from Heat and is easily afraid of cold softening, winter is easy to crack, Keep away from rain water soaking washes away, sandstone such as easily peels off at the shortcoming.The bituminous paving of city bus station, when summer high temperature weather, because high-frequency heavy duty driving thrust promotes to swell bulge or form rough low-lyingly by road surface, needs repairing repeatedly every year; Overpass is at the easy accumulated snow water freezing of sleety weather, and causes the sliding difficulty in walking in road, and corresponding underpass also exists get damp summer, rainy day excess surface water, the potential safety hazard that cling property is poor; And the up people in pavement walking is on the loosening floor tile of part time, in Chang Huicong gap, spill sewage, make dirty pedestrian's trousers, shoes and ground, need often keep in repair.
Summary of the invention
The technical problem to be solved in the present invention is: for the problem of above-mentioned existence provide that a kind of water-permeable and air permeable is good, antiskid is wear-resisting, sound-absorbing is weather-proof, cost and low anti-skid permeable road mat and the manufacture craft thereof of maintenance cost, in conjunction with existing road surfacing, can effectively improve skid resistance of pavement, gas permeability, the performance of ponding not, to guarantee driving, the pedestrains safety under sleety weather.
Another object of the present invention is: a kind of approach of waste old recycling is provided, to alleviate because rapid economic development causes waste old, sharply increases the environmental protection pressure being brought.
The technical solution adopted in the present invention is: anti-skid permeable road mat, is characterized in that: it comprises the bottom that 1-5cm is thick, and is sprayed at the thick surface layer of 1-3mm of this bottom surface;
Wherein bottom by the rubber grain of particle diameter 2-5mm and monocomponent polyurethane glue, stirred after cementing forming, and both weight ratios are 6~7:1;
Cementing forming after surface layer is stirred by following component, the deal of every square metre of product is as follows,
Particle diameter is 40~80 object rubber powder: 0.07~0.20kg
Particle diameter is the rubber grain of 0.5~2 millimeter: 0.4~1.20kg
Color: 0.08~0.25kg
Monocomponent polyurethane glue: 0.3~1kg
Fire retardant: 0.03~0.1kg.
Described fire retardant is containing Phosphorus inorganic compound or makes an addition to the Powdered nonflammable material in surface layer raw material.
Described is silicon rubber flame-retardant agent or polyurethane flame retardant containing Phosphorus inorganic compound.
Described nonflammable material is at least one in ceramic powder, quartz sand.
Described monocomponent polyurethane glue comprises following raw material, and to make this glue 100kg, each raw material consumption is as follows,
Promoter: 8~21kg
Antioxidant: 0.5~1kg
Ultra-violet absorber: 0.2~1kg
Vulcanizing agent: 0.8~2.5kg
Processing aid: 8~62kg
Filler: 2.5~19kg
Pigment: 0~10kg.
Described promoter is a kind of or any several mixture in zinc oxide, magnesia, Vulcanization accelerator TMTD, captax, accelerant CZ, promoter ZDC, altax, TMTS.
Described antioxidant is antioxidant 1010.
Described ultra-violet absorber is UV-9 or UV531.
Described vulcanizing agent is sulphur.
Described processing aid is a kind of or any several mixture in stearic acid, neck dibatyl phithalate, paraffin.
Described filler is a kind of or any several mixture in potter's clay, calcium carbonate, white carbon, talcum powder, titanium dioxide.
Described pigment is a kind of or any several mixture in iron oxide, iron oxide yellow, the husky Huang of the Chinese.
The manufacture craft of anti-skid permeable road mat, is characterized in that step is as follows:
Make bottom: after the rubber grain of monocomponent polyurethane glue and particle diameter 2-5mm is prepared in proportion, putting into mixer stirring mixes both, then pour prefabricated mould into interior and with rake, mixture laying is flat, use again roller compaction, along with the volatilization of glue and rubber grain is dissolving cured is exposed at surface layer and slowly presents relatively concavo-convex hair side outward;
Spraying surface: after treating bottom sclerosis, by the surface layer fine grained compound preparing in proportion and stir, the coarse surface layer with spray gun at bottom surface ejection 1-3mm.
Surface layer has sprayed afterwards, has hardened before at its surface spraying fluorescent material.
The invention has the beneficial effects as follows: road of the present invention pad comprises bottom and surface layer, wherein bottom is by 2~5 millimeters of cementing forming of rubber grain, therefore in structure, there is dispersed micro-pore, surface layer adopts thin rubbery granule spraying to form crude antislip colour layer, there is good water-permeable and air permeable, and good antiskid, wear-resisting, sound-absorbing, the performance such as weather-proof, than the road surface of existing concrete, pitch or ground tile paving, greatly improve the skid resistance under sleety weather condition, eliminated the potential safety hazards such as the easy cunning of ponding; That product has is durable, the performance of acid-alkali-corrosive-resisting, long service life, and coarse elastic surface sound-absorbing and be difficult for airborne dust; Main material is that waste old is processed into, and raw material sources are wide, cost is low, has effectively alleviated and has processed the problem of environmental pollution that waste old produces; Can be according to different communication function needs, the block of making colour or distinguishing with pattern sign, has beautified urban road when having strengthened road diverter function; Also can be on surface layer sprayed with fluorescent powder, when The night screen has hung down, pad upper fluorescent material in road sends faint light, brings vision indication and aesthetic feeling to enjoy to the superincumbent people of walking, also to having increased color the night in city.
The specific embodiment
Embodiment 1: the present embodiment anti-skid permeable road mat comprises black bottom, and be sprayed at the colorful surface layer of this bottom surface, in this example, surface thickness is 1mm; Described surface layer can be according to different communication function needs, the block of making colour or distinguishing with pattern sign, beautifying city road in the time of strengthening road diverter function.
Wherein bottom by the waste black rubber grain of particle diameter 2-5mm and monocomponent polyurethane glue, stirred after cementing forming, thickness can be made the various thickness such as 1cm~5cm on request, and rubber grain and glue weight ratio are 6~7:1.
Cementing forming after surface layer is stirred by following component, the deal of every square metre of product is as follows: particle diameter is 40~80 object rubber powder: 0.07kg, particle diameter is the rubber grain of 0.5~2 millimeter: 0.4kg, color (makes up the deficiency of toner color divergence after dissolving, strengthen the effect of color): 0.08kg, monocomponent polyurethane glue: 0.3kg, fire retardant: 0.03kg.Wherein fire retardant can be that silicon rubber flame-retardant agent, polyurethane flame retardant etc. contain Phosphorus inorganic compound, can also adopt the fire-retardant mode that participates in nonflammable material in colorful surface layer, for example, participate in ceramic powder, quartz sand etc.
Described monocomponent polyurethane glue comprises following raw material, to make this glue 100kg, each raw material consumption is as follows: promoter: 8~21kg, antioxidant: 0.5~1kg, ultra-violet absorber: 0.2~1kg, vulcanizing agent: 0.8~2.5kg, processing aid: 8~62kg, filler: 2.5~19kg, pigment: 0~10kg.
Wherein said promoter is a kind of or any several mixture in zinc oxide, magnesia, Vulcanization accelerator TMTD, captax, accelerant CZ, promoter ZDC, altax, TMTS; Described antioxidant is antioxidant 1010; Described ultra-violet absorber is UV-9 or UV531; Described vulcanizing agent is sulphur; Described processing aid is a kind of or any several mixture in stearic acid, neck dibatyl phithalate, paraffin; Described filler is a kind of or any several mixture in potter's clay, calcium carbonate, white carbon, talcum powder, titanium dioxide; Described pigment is a kind of or any several mixture in iron oxide, iron oxide yellow, the husky Huang of the Chinese.
Described monocomponent polyurethane glue also can be directly at market purchasing finished product, as: the monocomponent polyurethane glue that Hangzhou precious power goods and materials regeneration Co., Ltd produces etc.
In in the pad manufacturing process of described road, also can participate in fluorescent material, when The night screen has hung down, road pad above fluorescent material sends faint light, brings vision indication and aesthetic feeling to enjoy to the superincumbent people of walking, also to having increased color the night in city.
The manufacture craft of the present embodiment is as follows: first make bottom, by design drawing, make mould, after the rubber grain of monocomponent polyurethane glue and particle diameter 2-5mm is prepared in proportion, putting into mixer stirring mixes both in 5 minutes, then pour prefabricated mould into interior and with rake, mixture laying is flat, by small-sized cylinder, be depressed into certain packing, along with the volatilization of glue is exposed at surface layer and slowly presents relatively concavo-convex hair side with rubber grain is dissolving cured outward; Then spraying surface, after treating bottom sclerosis, by the surface layer fine grained compound preparing in proportion and stir, uses high-pressure spray gun at the thick coarse surface layer of bottom surface ejection 1mm.The spraying process time is unsuitable oversize, and in this example, with spraying area zero lap, every 5-6 time second sprays 1 meter of long distance and is advisable; Notice that mix must be evenly simultaneously, guarantee not occur that particle and glue are from rare, and control well and spray out matsurface effect; Finally spray fluorescent material, after surface layer has sprayed, before sclerosis, in its surface spraying fluorescent material (for existing products in markets), can spray by the various lines that design and pattern mode, also can spray comprehensively, form the road pad of an integral fluorescence effect.
In above-mentioned steps, in bottom and surface layer raw material, can add the drier control setting and harden time according to varying environment demand.
On-the-spot laying process: adjust ubbase drain and put slope → ground layer dabbing and clear up → spread glue → road, interface pad and lay assembled.
With reference to the former design draining in road surface thinking, consider road pad and roadbed bonding firmly, utilize small-sized milling machine plane on the ground of intending laying road pad to mill out flocked layer, and rinse the rubbish such as floating grey of cleaning flocked layer, after base cleaning, brush interface glue; The vinyl high strength structure glue that this routine median surface glue can select waterproof binding agent (one-component glue) or architectural bar planting to use; After brushing interface glue, lay prefabricated color road pad, be connected good seam encapsulating everywhere, finally handle being connected of surrounding and drainage system well.Whole work progress is quick and convenient, the duration is short, cost is low.
The requirement of pursuing personalized and urban life landscaping along with people is more and more higher, and the use of color road pad will be a kind of new approaches of future development.
The present invention also can be used for the decoration fields such as the subsidiary sound absorption function of material surface layer of decorative panel.
Embodiment 2: the present embodiment structure, manufacture craft and laying process thereof are substantially the same manner as Example 1, its difference is only: described surface thickness is 2mm, the deal of every square metre of product is as follows: particle diameter is 40~80 object rubber powder: 0.14kg, particle diameter is the rubber grain of 0.5~2 millimeter: 0.8kg, color: 0.16kg, monocomponent polyurethane glue: 0.6kg, fire retardant: 0.06kg; In manufacture craft, during spraying surface, first according to embodiment 1 method at the thick surface layer of bottom surface spraying one deck 1mm, interval is after 2 hours, then sprays the surface layer that one deck 1mm is thick, thereby be divided into twice spraying, forms the thick surface layer of 2mm.
Embodiment 3: the present embodiment structure, manufacture craft and laying process thereof are substantially the same manner as Example 1, its difference is only: described surface thickness is 3mm, the deal of every square metre of product is as follows: particle diameter is 40~80 object rubber powder: 0.2kg, particle diameter is the rubber grain of 0.5~2 millimeter: 1.2kg, color: 0.25kg, monocomponent polyurethane glue: 1kg, fire retardant: 0.1kg; In manufacture craft, during spraying surface, first according to embodiment 1 method, in bottom surface, spray the thick surface layer of one deck 1mm, then at interval of 2 hours, then spray the surface layer that one deck 1mm is thick, thereby be divided into three sprayings, form the thick surface layer of 3mm.

Claims (14)

1. an anti-skid permeable road mat, is characterized in that: it comprises the bottom that 1-5cm is thick, and is sprayed at the thick surface layer of 1-3mm of this bottom surface;
Wherein bottom by the rubber grain of particle diameter 2-5mm and monocomponent polyurethane glue, stirred after cementing forming, and both weight ratios are 6~7:1;
Cementing forming after surface layer is stirred by following component, the deal of every square metre of product is as follows,
Particle diameter is 40~80 object rubber powder: 0.07~0.20kg
Particle diameter is the rubber grain of 0.5~2 millimeter: 0.4~1.20kg
Color: 0.08~0.25kg
Monocomponent polyurethane glue: 0.3~1kg
Fire retardant: 0.03~0.1kg.
2. anti-skid permeable road mat according to claim 1, is characterized in that: described fire retardant is containing Phosphorus inorganic compound or makes an addition to the Powdered nonflammable material in surface layer raw material.
3. anti-skid permeable road mat according to claim 2, is characterized in that: described is silicon rubber flame-retardant agent or polyurethane flame retardant containing Phosphorus inorganic compound.
4. anti-skid permeable road mat according to claim 2, is characterized in that: described nonflammable material is at least one in ceramic powder, quartz sand.
5. anti-skid permeable road mat according to claim 1, is characterized in that: described monocomponent polyurethane glue comprises following raw material, and to make this glue 100kg, each raw material consumption is as follows,
Promoter: 8~21kg
Antioxidant: 0.5~1kg
Ultra-violet absorber: 0.2~1kg
Vulcanizing agent: 0.8~2.5kg
Processing aid: 8~62kg
Filler: 2.5~19kg
Pigment: 0~10kg.
6. anti-skid permeable road mat according to claim 5, is characterized in that: described promoter is a kind of or any several mixture in zinc oxide, magnesia, Vulcanization accelerator TMTD, captax, accelerant CZ, promoter ZDC, altax, TM monex TS.
7. anti-skid permeable road mat according to claim 5, is characterized in that: described antioxidant is antioxidant 1010.
8. anti-skid permeable road mat according to claim 5, is characterized in that: described ultra-violet absorber is UV-9 or UV531.
9. anti-skid permeable road mat according to claim 5, is characterized in that: described vulcanizing agent is sulphur.
10. anti-skid permeable road mat according to claim 5, is characterized in that: described processing aid is a kind of or any several mixture in stearic acid, dibutyl phthalate, paraffin.
11. anti-skid permeable road mats according to claim 5, is characterized in that: described filler is a kind of or any several mixture in potter's clay, calcium carbonate, white carbon, talcum powder, titanium dioxide.
12. anti-skid permeable road mats according to claim 5, is characterized in that: described pigment is a kind of or any several mixture in iron oxide, iron oxide yellow, the husky Huang of the Chinese.
The manufacture craft of anti-skid permeable road mat described in 13. 1 kinds of claims 1, is characterized in that step is as follows:
13.1, make bottom: after the rubber grain of monocomponent polyurethane glue and particle diameter 2-5mm is prepared in proportion, putting into mixer stirring mixes both, then pour prefabricated mould into interior and with rake, mixture laying is flat, use again roller compaction, along with the volatilization of glue and rubber grain is dissolving cured is exposed at surface layer and slowly presents relatively concavo-convex hair side outward;
13.2, spraying surface: after treating bottom sclerosis, by the surface layer fine grained compound preparing in proportion and stir, the coarse surface layer with spray gun at bottom surface ejection 1-3mm.
The manufacture craft of 14. anti-skid permeable road mats according to claim 13, is characterized in that: surface layer has sprayed afterwards, hardened before at its surface spraying fluorescent material.
CN201110245702.2A 2011-08-25 2011-08-25 Skidproof permeable road pad and manufacturing technology thereof Expired - Fee Related CN102431246B (en)

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CN103046453A (en) * 2012-12-24 2013-04-17 陆洪兴 Plastic sports terrace
CN103817959A (en) * 2014-01-23 2014-05-28 郭富华 Processing technology for manufacturing safety rubber pad
CN103924496A (en) * 2014-04-25 2014-07-16 黑龙江省龙建路桥第三工程有限公司 Paving method of antiskid colored ceramic granular pavement
CN108453030A (en) * 2018-03-13 2018-08-28 济南启程雄宇绿色建材有限公司 Polyurethane latex paint based on AgInS2 quantum dots and mopping method
CN109911407B (en) * 2019-03-06 2021-02-23 安徽蓝峰新型包装材料有限公司 Medical special seal package area of disinfecting
CN111335111A (en) * 2020-03-03 2020-06-26 宝力科技(宁国)有限公司 Novel plastic environmental protection type runway that breathes freely
CN113215900B (en) * 2021-05-14 2022-10-11 重庆工程职业技术学院 Antiskid paving material for garden pavement

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CN2539765Y (en) * 2001-12-25 2003-03-12 冯培成 Rubber paving and road pad made of waste tyre cutting material
CN1490464A (en) * 2003-09-13 2004-04-21 师永昌 Manufacturing method for microporous EPT rubber field by nanometer materials
CN201259043Y (en) * 2008-09-10 2009-06-17 叶老彪 Pipeline flange gasket
CN201512934U (en) * 2009-07-20 2010-06-23 许立平 Polymer sound-insulation floor

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Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2539765Y (en) * 2001-12-25 2003-03-12 冯培成 Rubber paving and road pad made of waste tyre cutting material
CN1490464A (en) * 2003-09-13 2004-04-21 师永昌 Manufacturing method for microporous EPT rubber field by nanometer materials
CN201259043Y (en) * 2008-09-10 2009-06-17 叶老彪 Pipeline flange gasket
CN201512934U (en) * 2009-07-20 2010-06-23 许立平 Polymer sound-insulation floor

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