CN103789133B - A kind of sacchariferous equipment and method for saccharifying - Google Patents
A kind of sacchariferous equipment and method for saccharifying Download PDFInfo
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- CN103789133B CN103789133B CN201410018322.9A CN201410018322A CN103789133B CN 103789133 B CN103789133 B CN 103789133B CN 201410018322 A CN201410018322 A CN 201410018322A CN 103789133 B CN103789133 B CN 103789133B
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Abstract
The invention discloses a kind of sacchariferous equipment and method for saccharifying, comprise saccharification case, heat protection screen, go out funnel, ventilation system and temperature measuring equipment, saccharification case comprises loading hopper, depiler, delivery system, delivery system comprises driving wheel, flower wheel, load-transfer device and drives the actuating device of driving wheel, load-transfer device is arranged on driving wheel and flower wheel, and load-transfer device has guide piece; The material thickness that screeding device is used for regulating depiler to pave on load-transfer device is set in sacchariferous equipment; Ventilation system and temperature measuring equipment regulate the saccharification temperature of material needed for the different saccharification stage in saccharification case; The level of oxygen of open and close adjustable material needed for the different saccharification stage of air door, is provided with atomising installation and is used for regulating the saccharification humidity in saccharification case in ventilation system.The present invention realizes automatic charging according to Mashing process, it is thick to spread out, Temperature and Humidity Control, saccharification Control for Oxygen Content, discharging, personnel participate in few, process stabilizing, saccharification reliable in quality, easy to control, are suitable for large-scale industrial and produce.
Description
Technical field
The present invention relates to living beings saccharification technical field, especially a kind of full automatic method for saccharifying, and be applicable to the fully-automatic biomass sacchariferous equipment of carried out continuous industrial production of the method.
Background technology
Saccharification is the process that must experience in the brewing process of traditional liquor, and the object of saccharification makes starch be degraded to sugar under the effect comprising various microbial enzyme.Because enzyme is a kind of special protein, have the general character of protein, be vulnerable to the impact of external factor, temperature, acid, alkali, humidity etc. affect and reduction even loses activity.Therefore, the condition of saccharifying demand fulfillment: (1) moderate temperature, (2) need supplemental oxygen, and (3) humidity is moderate.
In conventional sugar metallization processes, adopt wooden saccharification bed or cellar, by grain materials after boiling, manually carry out Homogeneous phase mixing with the distiller's yeast containing germ.Then be transported on saccharification bed or in cellar and carry out saccharification.Be incubated with gunnysack in saccharifying.Gunnysack keeps certain permeability to air simultaneously, can provide certain oxygen.Saccharifying is also the process of a heating, needs people to open stirring, carries out lowering the temperature and oxygen supplementary.Conventional sugar metallization processes mainly based on manual operation, by operating personal feel temperature and humidity.And timing stirring etc. carries out the supply of temperature humidity adjustment and oxygen.These all need experienced master worker to operate, and artificial participation is many, high to the skill requirement of people, and the quality of saccharification is not easy to control.
Summary of the invention
The object of the invention is for problems of the prior art, providing is a kind of full automatic method for saccharifying, and is applicable to the fully-automatic biomass sacchariferous equipment of carried out continuous industrial production of the method.Saccharifying of the present invention controls automatically, and personnel participate in few, process stabilizing, saccharification steady quality, easy to control, is suitable for large-scale industrial and produces.
Technical scheme of the present invention is to provide a kind of sacchariferous equipment, comprise heat protection screen 17, go out funnel 4, ventilation system 25 and saccharification case, it is characterized in that: described saccharification case comprises loading hopper 22, depiler 21, delivery system, described delivery system comprises driving wheel 3, flower wheel 10, load-transfer device 8 and drives the actuating device of driving wheel, described load-transfer device 8 is arranged on driving wheel 3 and flower wheel 10, and below load-transfer device 8, both sides are respectively provided with 1 group of load-transfer device guide piece 13; Described loading hopper 22 is arranged on the top of charging one end of load-transfer device 8, goes out the below that funnel 4 is arranged on discharging one end of load-transfer device 8; Depiler 21 is arranged between the discharging opening of loading hopper 22 and load-transfer device 8; It is outside that described heat protection screen 17 is arranged on saccharification case, and the upper and lower of heat protection screen 17 is respectively equipped with at least 1 pair of top air outlet 24 and bottom ventilation inlet 23; Described ventilation system 25 comprises blowing engine, the blower motor of blower and blower control, and the ventilation inlet of described blowing engine is connected with described top air outlet 24 and bottom ventilation inlet 23 by pipeline respectively with air outlet; Atomising installation is provided with in described ventilation system 25; Described air outlet 24 is connected with the air-filtering arrangement be arranged on outside heat protection screen 17 with pipeline by three ventilator doors.
High-temperature material after boiling is lowered the temperature through spreading-and-cooling machine spreading for cooling, temperature of charge adds bacterial classification after dropping to desired value, be transported in loading hopper of the present invention after Homogeneous phase mixing, tripper and movable scraping plate pave material on the load-transfer device of saccharification case by the thickness of setting equably, load-transfer device paves and to stop reinforced and load-transfer device stop motion after full with substance, control saccharification temperature in saccharification case and humidity by ventilation system, atomising installation according to the Mashing process of setting afterwards, carry out saccharifying.The material completing saccharification is sent and is entered in installation for fermenting fermented by the funnel that goes out of sacchariferous equipment.
The present invention also has the technical scheme of following further improvement:
Described actuating device is the first drive motor; Described first drive motor is connected with frequency converter, utilizes frequency converter to regulate the rotating speed of the first drive motor, and then regulates the rotating speed of driving wheel; Or first drive motor be connected with driving wheel 3 by change-speed box, utilize change-speed box to regulate the rotating speed of driving wheel.
Described actuating device is air motor, described air motor is connected with flow regulating valve, flow regulating valve for regulating the rotating speed of air motor, and then regulates the rotating speed of driving wheel to carry out the kinematic velocity of regulable control load-transfer device, and the kinematic velocity of load-transfer device and Mashing process are matched.
The left side of described depiler 21 is provided with screeding device, and described screeding device comprises the first telescopic boom of movable scraping plate 20, fixing movable scraping plate 20, and described first telescopic boom is fixed on the first flexible up and down telescoping mechanism.
One end of charging place near loading hopper 22 above described load-transfer device 8 is provided with fixed seal head 9, is provided with mobile end socket 6 above the other end that described load-transfer device 8 is positioned at discharging opening 4, for discharging with prevent material from dropping; Described mobile end socket 6 comprises end socket, the second telescopic boom connecting end socket, the driver train 5 that is connected with the second telescopic boom.
Described sacchariferous equipment is provided with at least 1 temperature measuring equipment, and described temperature measuring equipment comprises temperature controller, temperature sensor 14 and the 3rd telescoping mechanism, and described 3rd telescoping mechanism comprises flexing transverse arm 15, up and down retractor device 16; About at least 1 retractor device 16 is fixed on flexing transverse arm 15, and temperature sensor 14 is solid on upper and lower retractor device 16; Described temperature sensor is connected with temperature controller, and temperature controller is connected with blower control, regulates blower motor rotating speed to regulate the air rate of ventilation system, is controlled the saccharification temperature of material in sacchariferous equipment by air rate.
The discharge end of described load-transfer device 8 is provided with material scraping plate 2, material scraping plate 2 one end is pressed on the load-transfer device 8 on driving wheel 3, the other end is connected with the S. A. on the right side board going out funnel 4 being fixed on saccharification case, described S. A. is provided with a springing, and springing applies a torsion to material scraping plate 2 makes it press all the time on the conveyor belt with a pressure; Material scraping plate 2 is for wiping bonding material on the conveyor belt off, and described springing is preferably spring, also can be leaf spring.
Described go out the outlet of funnel 4 be provided with Stainless steel mesh 1, described size of mesh opening, be 10-150mmX10-150mm, be preferably 100mmX100mm.
Described saccharification case is respectively equipped with at least 1 clean window on the left and right sides wall along load-transfer device 8 sense of motion, is preferably 2; Be fixed with at least 1 aqueduct shower nozzle in the bottom of saccharification box body mouth, be preferably 1; The below of described load-transfer device 8 is provided with drip tray 11, and drip tray 11 is obliquely installed, drip tray 11 at the height of load-transfer device feed end higher than the height of discharge end.Aqueduct shower nozzle sprays High-Pressure Water to load-transfer device, and rinse load-transfer device, sparge water falls on drip tray, and flows out from the water outlet be positioned at below delivery system discharge end.
Be provided with double-layer stainless steel covering fixed cover outside described saccharification case, heat protection screen 17 is positioned at fixed cover, and fixed cover is provided with multiple action pane, and described action pane is arranged on and saccharification box body co-altitude position.Action pane is opened saccharification case and can be ventilated with the external world, also can regulate the temperature in saccharification case, also can regulate the oxygen content in saccharification case.
For a method for saccharifying for above-mentioned sacchariferous equipment, comprise the following steps:
Step 1, throw-off end are closed: driver train 5 drives the end socket of mobile end socket 6, make this end socket move to detent position on saccharification case load-transfer device 8, prevent material from dropping from discharge end.
Step 2, saccharification case temperature adjust: according to Mashing process, and ventilation system 25 controls saccharification case temperature in the scope of Mashing process setting.
Step 3, reinforced: first, the first telescoping mechanism adjusts movable scraping plate 20 apart from the distance between load-transfer device 8 according to Mashing process by the first telescopic boom; Secondly, the material being mixed with bacterial classification after preheat process is sent in loading hopper 22, tripper 21 paves material on the load-transfer device 8 of saccharification case equably, the material thickness that movable scraping plate 20 adjustment paves on load-transfer device 8, full with substance rear carrier 8 stop motion that load-transfer device 8 paves also stops reinforced.
Step 4, material saccharification temperature are measured: temperature measuring equipment measures the temperature of charge of diverse location place different depth by mobile 3rd telescoping mechanism, up and down extension adjustment device.
Step 5, material saccharification temperature control: according to the saccharification temperature of Mashing process in different phase, the blower control of ventilation system 25 carries out contrasting rear adjustment blower motor rotating speed according to actual temperature that temperature measuring equipment is surveyed and Mashing process temperature value and regulates recycled air stream flow velocity, to control in saccharification case material in the temperature in different saccharification stage.
Step 6, saccharification level of oxygen control: according to the Mashing process of different phase to the requirement of level of oxygen, close or open air door, ventilation system 25 carries out the circulation of sacchariferous equipment inner air or inhale fresh air delivery of supplemental oxygen content carries out extraneous air circulation.
Step 7, to repeat step 4 successively according to Mashing process to step 6, only reach the time of Mashing process.
Step 8, discharging: when after the time that saccharificatinn period reaches Mashing process, driver train 5 removes the end socket of mobile end socket 6, and rear main wheel 3 drives load-transfer device 8 motion to carry out discharging, unsnatches the stop motion of material rear carrier 8.
Step 9, carry out next saccharifying: repeat step 1 successively to step 8 according to Mashing process.
The present invention compared with prior art has following beneficial effect:
Sacchariferous equipment of the present invention realizes that automatic charging, sub-material, stand are thick, Temperature and Humidity Control, saccharification Control for Oxygen Content, discharging, material personnel in saccharifying participate in few, reduce productive costs, are suitable for large-scale industrial and produce.
Material Mashing process is fixed, easy to control, saccharification quality can obtain just protecting, and the conformability of product is good.
Accompanying drawing explanation
The front view of Fig. 1 sacchariferous equipment of the present invention.
The right cutaway view of Fig. 2 Fig. 1.
The upper cutaway view of Fig. 3 Fig. 1.
In figure: 1-Stainless steel mesh, 2-material scraping plate, 3-driving wheel, 4-goes out funnel, 5-driver train, 6-moves end socket, 7-material, 8-load-transfer device, 9-fixed seal head, 10-flower wheel, 11-drip tray, 13-load-transfer device guide piece, 14-temperature sensor, 15-flexing transverse arm, the upper and lower retractor device of 16-, 17-heat protection screen, 19-saccharification case lower bearing bracket, 20-movable scraping plate, 21-depiler, 22-loading hopper, 23-bottom ventilation inlet, 24-top air outlet, 25-ventilation system.
Detailed description of the invention
In order to illustrate technical scheme of the present invention and technical purpose, below in conjunction with the drawings and the specific embodiments, the present invention is described further.
A kind of sacchariferous equipment, comprise heat protection screen 17, go out funnel 4, ventilation system 25, saccharification case and saccharification case lower bearing bracket 19, described saccharification case comprises loading hopper 22, depiler 21, delivery system, and described loading hopper 22, depiler 21, delivery system are separately fixed on saccharification case lower bearing bracket 19.Described delivery system comprises driving wheel 3, flower wheel 10, load-transfer device 8 and drives the first drive motor of driving wheel, described first drive motor is connected with frequency converter, Frequency Converter Control first drive motor rotating speed, regulate the rotating speed of driving wheel 3 to realize controlling the kinematic velocity of load-transfer device 8 by change motor speed, the speed of load-transfer device 8 and Mashing process are matched.Described load-transfer device 8 is arranged on driving wheel 3 and flower wheel 10, and below load-transfer device 8, both sides are respectively provided with 1 group of load-transfer device guide piece 13, and supporting guide load-transfer device moves; Described loading hopper 22 is arranged on the top of load-transfer device 8 charging one end, goes out the below that funnel 4 is arranged on discharging one end of load-transfer device 8.Load-transfer device 8 preferably adopts link plate structure load-transfer device.The outlet going out funnel 4 is provided with Stainless steel mesh 1, and described grid mesh is of a size of 100mmX100mm, and grid is 304 stainless steel rebars of diameter 10mm and adopts La Guang garden technique to be welded.Described depiler 21 is arranged between the discharging opening of loading hopper 22 and load-transfer device 8, the screeding device be fixed on saccharification case lower bearing bracket 19 is provided with in the left side of depiler 21, described screeding device comprises the movable scraping plate 20 be placed in saccharification case, fixes movable scraping plate 20 and the first telescopic boom stretched in saccharification case, described first telescopic boom is fixed on first telescoping mechanism that can stretch up and down, described first telescoping mechanism is leading screw, by driven by servomotor.Material 7 in loading hopper 22 is distributed on load-transfer device 8 by depiler 21 equably, and the thickness of the material 7 after evenly paving is controlled to adjust by the height of movable scraping plate 20.Depiler 21 is conveyor screw, and bottom opening, is provided with push-pull valve at opening part, controls A/F by regulating push-pull valve.Described size of mesh opening also has other alternative, if 50mmX50mm, 150mmX150mm, 200mmX200mm or more than 200mm X200mm are with first-class; The alternative of described adjustment driving wheel 3 rotating speed, as arranged change-speed box between driving wheel 3 and the first drive motor; Described first telescoping mechanism also has other alternative, as cylinder, linear electric motors etc.; First drive motor of described driving driving wheel can replace with air motor, and described air motor is connected with flow regulating valve, by the rotating speed of Throttle Valve Control air motor, controls the kinematic velocity of load-transfer device.
The heat protection screen 17 of described sacchariferous equipment surrounds saccharification case, and is incubated saccharification case, and the upper and lower of heat protection screen 17 is respectively equipped with at least 1 pair of top air outlet 24 and bottom ventilation inlet 23, is preferably 4 pairs of top air outlets 24 and bottom ventilation inlet 23; Ventilation system 25 comprises blowing engine, blower motor and blower control; Blower motor blower, the motor speed of the temperature regulable control blowing engine of blower control measured by the temperature sensor of temperature measuring equipment, regulate the air flow rate in ventilation system 25, control saccharification temperature needed for the different saccharification stages of material 7 in saccharifying and saccharification humidity by the size of air flow rate.The ventilation inlet of described blowing engine is connected with described top air outlet 24 and bottom ventilation inlet 23 by pipeline respectively with air outlet; Described top air outlet 24 is provided with three ventilator doors, and top air outlet 24 is connected with the air-filtering arrangement be arranged on outside heat protection screen 17 with pipeline by three ventilator doors.Open three ventilator doors and directly can suck the fresh air through air-filtering arrangement filtration treatment from saccharification case outside, supplemental oxygen in saccharification case, regulate the oxygen content in saccharification case; Close three ventilator doors, then extraneous air can not enter saccharification case, and the air of saccharification case inside carries out Inner eycle.Also atomising installation is provided with, in order to the humidity required for saccharification stage material different in regulable control saccharifying in described ventilation system 25.The pipeline in above-mentioned ventilation system 25 air channel, regulating the valves of three ventilator doors, ventilation inlet preferably adopts 304 2B corrosion-resistant steels in the present embodiment, also can adopt other metallic materials such as aluminum alloy.
Open ventilation system 25, blowing engine aspirates the air (when closing three ventilator doors) in heat protection screen 17 or the fresh air from air-filtering arrangement (when opening three ventilator doors) in suction heat protection screen 17 from top air outlet 24, then blowing engine is pressed into sucked air the bottom in saccharification case by bottom ventilation inlet 23, enter air in saccharification case from being entered by the gap between the link plate structure forming load-transfer device 8 and material through load-transfer device 8, flow out above material, collect in heat protection screen top, finally flowed out by top air outlet 24, sucked by blowing engine and carry out next empty airflow circulating, and so forth.
One end of charging place of the close loading hopper 22 above described load-transfer device 8 is provided with fixed seal head 9, is positioned to be provided with mobile end socket 6 above the other load-transfer device 8 of funnel, for discharging with prevent material from dropping; Described mobile end socket 6 comprises end socket, the second telescopic boom connecting end socket, the driver train 5 that is connected with the second telescopic boom, and described driver train 5 is preferably air cylinder device, is fixed on saccharification case lower bearing bracket 19.Driver train also has other alternative, as leading screw, linear electric motors etc.
Described sacchariferous equipment is provided with at least 1 temperature measuring equipment, present embodiment is preferably 2, described temperature measuring equipment is fixed on saccharification case lower bearing bracket 19, described temperature measuring equipment comprises temperature controller, temperature sensor 14 and the 3rd telescoping mechanism, and described 3rd telescoping mechanism comprises flexing transverse arm 15, up and down retractor device 16; About at least 1 retractor device 16 is fixed on flexing transverse arm 15, temperature sensor 14 is solid on upper and lower retractor device 16, the number of retractor device up and down fixing on flexing transverse arm in present embodiment is preferably 2, flexing transverse arm, up and down retractor device are preferably screw mechanism, and by driven by servomotor; The temperature of charge of diverse location place different depth can be measured by flexing transverse arm, up and down retractor device; Described temperature controller is connected with blower control, the temperature that reality is surveyed by blower control and desired temperature compare, automatic adjustment blower motor rotating speed regulates the air flow rate in circulating system, the heat utilizing air stream to take away material to produce in the reaction, controls saccharification case material reaches Mashing process setting saccharification temperature value in the different saccharification stage.
The discharge end of described load-transfer device 8 is provided with material scraping plate 2, one end of material scraping plate 2 is pressed on the load-transfer device 8 on driving wheel 3, the other end is connected with the S. A. on the right side board going out funnel 4 being fixed on saccharification case, described S. A. is provided with a springing, springing applies a torsion to material scraping plate 2 thus makes it press all the time on the conveyor belt with a pressure, for wiping bonding material on the conveyor belt off; Described springing is preferably spring, also can be leaf spring.Be respectively equipped with the clean window of at least 1 water blast gun along the loopback load-transfer device of load-transfer device 8 sense of motion in the saccharification case left and right sides with lower portion, be preferably 2, convenient loading hopper 22 in case, depiler 21, delivery system to be rinsed in time.Be fixed with at least 1 aqueduct shower nozzle in the bottom of saccharification box body mouth, be preferably 1, the nozzle of aqueduct shower nozzle is facing to load-transfer device 8.High-Pressure Water sprays high-velocity flow by aqueduct shower nozzle to load-transfer device 8, and high-velocity flow rinses load-transfer device 8, along with the motion of load-transfer device 8 realizes cleaning whole load-transfer device in flushing process.The below of described load-transfer device 8 is provided with drip tray 11, and drip tray 11 is obliquely installed, drip tray 11 at the height of load-transfer device feed end higher than the height of discharge end.Aqueduct shower nozzle sprays High-Pressure Water to load-transfer device, and rinse load-transfer device, sparge water falls on drip tray, and the current on drip tray 11 can flow out from the water outlet of one end of load-transfer device feed end.
Be provided with double-layer stainless steel covering fixed cover outside described sacchariferous equipment, heat protection screen 17 is positioned at fixed cover, and described fixed cover is respectively equipped with multiple action pane with saccharification box body with high-order bit place, is preferably two action panes.Open window can realize saccharification case and ventilates with extraneous, supplemental oxygen can regulate oxygen content in saccharification case, the temperature of material in adjustable saccharification case, realizes carrying out oxygenation and adjustment temperature operation to sacchariferous equipment.
The method for saccharifying utilizing above-mentioned sacchariferous equipment to realize, comprises the following steps:
Step 1, throw-off end are closed: drive system 5 drives the end socket of mobile end socket 6, make this end socket move to detent position on saccharification case load-transfer device 8, prevent material from dropping from discharge end.
Step 2, saccharification case temperature adjust: according to Mashing process, ventilation system 25 controls saccharification case temperature in the scope of Mashing process.
Step 3, reinforced: first, the first telescoping mechanism adjusts movable scraping plate 20 apart from the distance between load-transfer device 8 according to Mashing process by the first telescopic boom; Secondly, the material being mixed with bacterial classification after preheat process is sent in loading hopper 22, tripper 21 paves material on the load-transfer device 8 of saccharification case equably, the material thickness that movable scraping plate 20 adjustment paves on load-transfer device 8, full with substance rear carrier 8 stop motion that load-transfer device 8 paves also stops reinforced.
Step 4, material saccharification temperature are measured: temperature measuring equipment measures the temperature of charge of diverse location place different depth by mobile 3rd telescoping mechanism, up and down extension adjustment device.
Step 5, material saccharification temperature control: according to the saccharification temperature of Mashing process in different phase, the blower control of ventilation system 25 carries out contrasting rear adjustment blower motor rotating speed according to actual temperature that temperature measuring equipment is surveyed and Mashing process temperature and regulates recycled air stream wind speed, to control in saccharification case material in the temperature in different saccharification stage.
Step 6, saccharification level of oxygen control: according to the Mashing process of different phase to the requirement of level of oxygen, close or open air door, ventilation system 25 carries out the circulation of sacchariferous equipment inner air or inhale fresh air supplemental oxygen carries out extraneous air circulation.
Step 7, to repeat step 4 successively according to Mashing process to step 6, only reach the time of Mashing process.
Step 8, discharging: when after the time that saccharificatinn period reaches Mashing process, drive system 5 removes the end socket of mobile end socket 6, and rear main wheel 3 drives load-transfer device 8 motion to carry out discharging, unsnatches the stop motion of material rear carrier 8.
Step 9, carry out next saccharifying: repeat step 1 successively to step 8 according to Mashing process.
Sacchariferous equipment of the present invention realizes that automatic charging, sub-material, stand are thick, Temperature and Humidity Control, saccharification Control for Oxygen Content, discharging, material personnel in saccharifying participate in few, are suitable for large-scale industrial and produce.Material Mashing process is fixed, easy to control, saccharification quality can be guaranteed, and the conformability of product is good.
More than show and describe groundwork of the present invention, principal character and advantage of the present invention.The technical personnel of the industry should be understood; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and application claims protection domain is defined by appending claims, specification sheets and equivalent thereof.
Claims (8)
1. a sacchariferous equipment, comprise heat protection screen (17), go out funnel (4), ventilation system (25) and saccharification case, it is characterized in that: described saccharification case comprises loading hopper (22), depiler (21), delivery system, described delivery system comprises driving wheel (3), flower wheel (10), load-transfer device (8) and drives the actuating device of driving wheel, described load-transfer device (8) is arranged on driving wheel (3) and flower wheel (10), and load-transfer device (8) is provided with load-transfer device guide piece (13) below; Described loading hopper (22) is arranged on the top of load-transfer device (8) charging one end, goes out the below that funnel (4) is arranged on discharging one end of load-transfer device (8); Depiler (21) is arranged between the discharging opening of loading hopper (22) and load-transfer device (8); It is outside that described heat protection screen (17) is arranged on saccharification case, and the upper and lower of heat protection screen (17) is respectively equipped with at least 1 pair of top air outlet (24) and bottom ventilation inlet (23); Described ventilation system (25) comprises blowing engine, the blower motor of blower and blower control, and the ventilation inlet of described blowing engine is connected with described top air outlet (24) and bottom ventilation inlet (23) by pipeline respectively with air outlet; Described ventilation system is provided with atomising installation in (25); Described air outlet (24) by three ventilator doors and pipeline be arranged on heat protection screen (17) air-filtering arrangement outward and be connected;
The left side of described depiler (21) is provided with screeding device, described screeding device comprises the first telescopic boom of movable scraping plate (20), fixing movable scraping plate (20), and described first telescopic boom is fixed on the first flexible up and down telescoping mechanism;
Described load-transfer device (8) top is provided with fixed seal head (9) near one end of loading hopper (22), the top of the throw-off end of described load-transfer device (8) is provided with mobile end socket (6), for discharging with prevent material from dropping; Described mobile end socket (6) comprises end socket, the second telescopic boom connecting end socket, the driver train (5) that is connected with the second telescopic boom;
Described sacchariferous equipment is provided with at least 1 temperature measuring equipment, described temperature measuring equipment comprises temperature controller, temperature sensor (14) and the 3rd telescoping mechanism, and described 3rd telescoping mechanism comprises flexing transverse arm (15), up and down retractor device (16); About at least 1 retractor device (16) is fixed on flexing transverse arm (15), and temperature sensor (14) is fixed on upper and lower retractor device (16); Described temperature sensor is connected with temperature controller, and temperature controller is connected with blower control, controls sacchariferous equipment temperature by regulating air rate.
2. sacchariferous equipment according to claim 1, is characterized in that: described actuating device is the first drive motor; Described first drive motor is connected with frequency converter or the first drive motor is connected with driving wheel (3) by change-speed box.
3. sacchariferous equipment according to claim 1, is characterized in that: described actuating device is air motor, and described air motor is connected with regulating the flow regulating valve of air motor rotating speed.
4. sacchariferous equipment according to claim 1, it is characterized in that: the throw-off end of described load-transfer device (8) is provided with material scraping plate (2), one end of material scraping plate (2) is pressed on the load-transfer device (8) on driving wheel (3), the other end is connected with the S. A. on the right side board being fixed on out funnel (4), described S. A. is provided with the springing applying torsion to material scraping plate (2), described springing is spring or leaf spring, for wiping bonding material on the conveyor belt off.
5. sacchariferous equipment according to claim 1, is characterized in that: described in go out funnel (4) outlet be provided with Stainless steel mesh (1), described size of mesh opening is 50-150mmX50-150mm.
6. the sacchariferous equipment according to the arbitrary claim of claim 1-5, it is characterized in that: described saccharification case is respectively equipped with 2 clean window on the left and right sides wall along load-transfer device (8) sense of motion, at least 1 aqueduct shower nozzle is fixed with in the bottom of saccharification box body mouth, the below of described load-transfer device (8) is provided with drip tray (11), drip tray (11) is obliquely installed, drip tray (11) at the height of load-transfer device feed end higher than the height of discharge end.
7. sacchariferous equipment according to claim 6, it is characterized in that: outside described saccharification case, be provided with the double-layer stainless steel covering fixed cover surrounding heat protection screen (17), fixed cover is provided with at least 1 action pane, and described action pane is arranged on and saccharification box body co-altitude position.
8. a method for saccharifying, adopts sacchariferous equipment described in claim 1, it is characterized in that, comprise the following steps:
Step 1, throw-off end are closed: driver train (5) drives the end socket of mobile end socket (6), make this end socket move to detent position on saccharification case load-transfer device (8), prevent material from dropping from throw-off end;
Step 2, saccharification case temperature adjust: according to Mashing process, ventilation system (25) controls saccharification case temperature in the scope of Mashing process;
Step 3, reinforced: first, the first telescoping mechanism adjusts movable scraping plate (20) apart from the distance between load-transfer device (8) according to Mashing process by the first telescopic boom; Secondly, the material being mixed with bacterial classification after preheat process is sent in loading hopper (22), tripper (21) paves material on the load-transfer device (8) of saccharification case equably, the material thickness that movable scraping plate (20) adjustment paves on load-transfer device (8), full with substance rear carrier (8) stop motion that load-transfer device (8) paves also stops reinforced;
Step 4, material saccharification temperature are measured: temperature measuring equipment measures the temperature of charge of diverse location place different depth by mobile 3rd telescoping mechanism, up and down extension adjustment device;
Step 5, material saccharification temperature control: according to the saccharification temperature of Mashing process in different phase, the blower control of ventilation system (25) carries out contrasting rear adjustment blower motor rotating speed according to actual temperature that temperature measuring equipment is surveyed and Mashing process temperature value and regulates recycled air stream flow velocity, to control in saccharification case material in the temperature in different saccharification stage;
Step 6, saccharification level of oxygen control: according to the Mashing process of different phase to the requirement of level of oxygen, close or open air door, ventilation system (25) is carried out the circulation of sacchariferous equipment inner air or inhale fresh air and is supplemented oxygen amount and carry out extraneous air circulation;
Step 7, to repeat step 4 successively according to Mashing process to step 6, only reach the time of Mashing process;
Step 8, discharging: after saccharificatinn period reaches the Mashing process time, driver train (5) removes the end socket of mobile end socket (6), and rear main wheel (3) drives load-transfer device (8) motion to carry out discharging, unsnatch material rear carrier (8) stop motion;
Step 9, carry out next saccharifying: repeat step 1 successively to step 8 according to Mashing process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410018322.9A CN103789133B (en) | 2014-01-15 | 2014-01-15 | A kind of sacchariferous equipment and method for saccharifying |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410018322.9A CN103789133B (en) | 2014-01-15 | 2014-01-15 | A kind of sacchariferous equipment and method for saccharifying |
Publications (2)
| Publication Number | Publication Date |
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| CN103789133A CN103789133A (en) | 2014-05-14 |
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| CN108106434A (en) * | 2017-11-30 | 2018-06-01 | 安徽省恒伟铋业有限公司 | A kind of heat preservation sintering device |
| CN113817556B (en) * | 2021-10-22 | 2024-08-16 | 宁波乐惠国际工程装备股份有限公司 | Automatic saccharification equipment |
| CN115948212B (en) * | 2022-08-30 | 2024-07-30 | 劲牌有限公司 | Solid-state small Qu Baijiu saccharification and bacteria culturing equipment and saccharification and bacteria culturing process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202246631U (en) * | 2011-10-10 | 2012-05-30 | 江苏今世缘酒业股份有限公司 | Control system of accumulation incubator |
| CN202595109U (en) * | 2012-05-02 | 2012-12-12 | 江苏今世缘酒业股份有限公司 | Fermented grain piling and movably cultivating bed |
| CN203159581U (en) * | 2013-03-12 | 2013-08-28 | 烟台良荣机械精业有限公司 | Disc pile-up incubator |
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| JPS60149374A (en) * | 1984-01-11 | 1985-08-06 | Kizakura Syuzo Kk | Method for controlling fermented unrefined sake in brewing refinded sake |
| KR101125843B1 (en) * | 2009-09-14 | 2012-03-22 | (주)아람솔루션 | Appratus for manufacturing brewage |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202246631U (en) * | 2011-10-10 | 2012-05-30 | 江苏今世缘酒业股份有限公司 | Control system of accumulation incubator |
| CN202595109U (en) * | 2012-05-02 | 2012-12-12 | 江苏今世缘酒业股份有限公司 | Fermented grain piling and movably cultivating bed |
| CN203159581U (en) * | 2013-03-12 | 2013-08-28 | 烟台良荣机械精业有限公司 | Disc pile-up incubator |
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