CN103786077A - Gear deburring and deoiling device - Google Patents
Gear deburring and deoiling device Download PDFInfo
- Publication number
- CN103786077A CN103786077A CN201210428494.4A CN201210428494A CN103786077A CN 103786077 A CN103786077 A CN 103786077A CN 201210428494 A CN201210428494 A CN 201210428494A CN 103786077 A CN103786077 A CN 103786077A
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- CN
- China
- Prior art keywords
- gear
- emery wheel
- attitude
- adjusting
- degreasing unit
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F19/00—Finishing gear teeth by other tools than those used for manufacturing gear teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Disclosed is a gear deburring and deoiling device which comprises a fixing platform, a grinding wheel, a posture adjusting mechanism, a first pneumatic motor, a lever, a cylinder, a bearing platform, a second pneumatic motor, a gear compression mechanism and an oil collection tank. The posture adjusting mechanism comprises a first rotating handle, a second rotating handle, a third rotating handle and a fourth rotating handle, and the posture adjusting mechanism adjusts relative position of the grinding wheel and a gear to be in a proper state through adjusting of one translation and three rotation. During deoiling, the cylinder controls the lever to move to separate the grinding wheel and the gear, the pneumatic motors drive the gear to rotate at high speed to generate huge centrifugal force to throw oil fouling on the gear away, and sweeps generated in the process of deburring and deoiling fall down into the oil collection tank. By the gear deburring and deoiling device, the process of deburring and the process of deoiling are realized on a same device, so that using equipment and process are saved, using cost is lowered, and efficiency is improved.
Description
Technical field
The present invention relates to a kind of workshop parts treating apparatus, relate in particular to a kind of Gearburr removing degreasing unit.
Background technology
Gear, after cutting operation, as draws tooth, gear shaping, gear hobbing, draws keyway etc., can form flanging burr at the end face of gear.These burrs not only affect the outward appearance of gear, the quality of reduction gear, but also can have a strong impact on equipment use, and therefore, deburring operation is the necessary operation of Gear Processing.
Traditional Gearburr removing to be adopted artificial filing or uses scrub-brush round brush.In addition, gear can be stained with cutting fluid in cutting process or other greasy dirt needs cleaning.Gearburr removing and oil removing are independently to carry out in the industry at present.But for deburring operation, artificial filing labour intensity is large, environment is severe, and production efficiency is low, and deburring operation and oil removing operation are independently carried out, and have increased use equipment and operation, makes cost increase and Efficiency Decreasing.
Therefore,, for above-mentioned technical problem, be necessary to provide one to there is structure improved Gearburr removing degreasing unit, to overcome above-mentioned defect.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of Gearburr removing degreasing unit that Gearburr removing operation and oil removing operation can be carried out jointly.
For achieving the above object, the invention provides following technical scheme:
A kind of Gearburr removing degreasing unit, it comprises fixed platform, emery wheel, adjust the attitude-adjusting system of emery wheel attitude, drive the first air motor of grinding wheel movement, the lever being connected with attitude-adjusting system, control the cylinder of lever motion, the plummer of holding gears, control the second air motor that plummer rotates, gear is pressed on to the gear hold-down mechanism on plummer and is trapped among emery wheel and the oil sump tank of gear periphery, described attitude-adjusting system comprises the first rotary handle for adjusting horizontal range between emery wheel and gear, for adjusting the second rotary handle of the angle of emery wheel on paper horizontal rotating shaft, for adjusting the 3rd rotary handle of the angle of emery wheel in the vertical rotating shaft of paper, for adjusting the 4th rotary handle of the angle of emery wheel in vertical paper direction rotating shaft, described attitude-adjusting system is adjusted to proper states by the adjusting of a translation and three rotations by the relative position of emery wheel and gear, when oil removing, cylinder control lever motion by emery wheel be out of gear, described air motor driven wheel High Rotation Speed also produces huge centrifugal force the greasy dirt on gear is got rid of, deburring all falls into oil sump tank with the scrap that the operation that degreases produces.
Preferably, in said gear deburring degreasing unit, the upper end of described attitude-adjusting system is provided with slot, and described lever one end is arranged in slot.
Preferably, in said gear deburring degreasing unit, described gear hold-down mechanism comprises the connecting rod of telescopic cylinder, rotary pressing head and connection telescopic cylinder and rotary pressing head, and described telescopic cylinder is flexible to be driven rotary pressing head to compress or unclamps gear.
Preferably, in said gear deburring degreasing unit, the top and the bottom of the paper vertical direction rotating shaft of described attitude-adjusting system adopt spring to connect.
Preferably, in said gear deburring degreasing unit, described Gearburr removing degreasing unit also comprises and is installed on the mounting bracket of fixed platform one side and is positioned over the oil-collecting bucket on support, at the bottom of the case of described oil sump tank, is provided with outlet, and described outlet is facing to the bung of described oil-collecting bucket.
Can find out from technique scheme, the Gearburr removing degreasing unit of the embodiment of the present invention has realized deburring operation and two kinds of operations of oil removing are carried out on same device, has saved use equipment and operation, has reduced use cost, has improved efficiency.
Compared with prior art, the invention has the beneficial effects as follows:
(1) realize two kinds of operations of deburring operation and oil removing and carried out on same device, saved use equipment and operation, reduced use cost, improved efficiency.
(2) attitude of emery wheel and gear is adjustable, can adapt to the gear of different size, and the grinding force of capable of regulating emery wheel and gear.
(3) adopt centrifugal force oil removing, energy-conserving and environment-protective.
(4) scrap, greasy dirt can be collected automatically.
(5) all pneumatic controls, energy-conserving and environment-protective.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing relevant of the present invention in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the schematic perspective view of Gearburr removing degreasing unit of the present invention;
Fig. 2 is the partial enlarged drawing of Fig. 1.
Wherein: 1, fixed platform; 2, cylinder; 3, lever; 4, attitude-adjusting system; 5, the first air motor; 6, telescopic cylinder; 7, emery wheel; 8, plummer; 9, oil sump tank; 10, oil-collecting bucket; 11, the first rotary handle; 12, the second rotary handle; 13, the 3rd rotary handle; 14, the 4th rotary handle; 15, spring; 17, connecting rod; 18, rotary pressing head; 19, the second air motor.
The specific embodiment
The invention discloses a kind of Gearburr removing degreasing unit that Gearburr removing operation and oil removing operation can be carried out jointly.
This Gearburr removing degreasing unit, it comprises fixed platform, emery wheel, adjust the attitude-adjusting system of emery wheel attitude, drive the first air motor of grinding wheel movement, the lever being connected with attitude-adjusting system, control the cylinder of lever motion, the plummer of holding gears, control the second air motor that plummer rotates, gear is pressed on to the gear hold-down mechanism on plummer and is trapped among emery wheel and the oil sump tank of gear periphery, described attitude-adjusting system comprises the first rotary handle for adjusting horizontal range between emery wheel and gear, for adjusting the second rotary handle of the angle of emery wheel on paper horizontal rotating shaft, for adjusting the 3rd rotary handle of the angle of emery wheel in the vertical rotating shaft of paper, for adjusting the 4th rotary handle of the angle of emery wheel in vertical paper direction rotating shaft, described attitude-adjusting system is adjusted to proper states by the adjusting of a translation and three rotations by the relative position of emery wheel and gear, when oil removing, cylinder control lever motion by emery wheel be out of gear, described air motor driven wheel High Rotation Speed also produces huge centrifugal force the greasy dirt on gear is got rid of, deburring all falls into oil sump tank with the scrap that the operation that degreases produces.
Further, the upper end of described attitude-adjusting system is provided with slot, and described lever one end is arranged in slot.
Further, described gear hold-down mechanism comprises the connecting rod of telescopic cylinder, rotary pressing head and connection telescopic cylinder and rotary pressing head, and described telescopic cylinder is flexible to be driven rotary pressing head to compress or unclamps gear.
Further, the top and the bottom of the paper vertical direction rotating shaft of described attitude-adjusting system adopt spring to connect.
Further, described Gearburr removing degreasing unit also comprises and is installed on the mounting bracket of fixed platform one side and is positioned over the oil-collecting bucket on support, at the bottom of the case of described oil sump tank, is provided with outlet, and described outlet is facing to the bung of described oil-collecting bucket.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is described in detail, obviously, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skills obtain under the prerequisite of not making creative work, belongs to the scope of protection of the invention.
As shown in Figures 1 and 2, Gearburr removing degreasing unit disclosed by the invention, it comprises fixed platform 1, emery wheel 7, adjust the attitude-adjusting system 4 of emery wheel attitude, drive the first air motor 5 that emery wheel 7 moves, the plummer 8 of holding gears, control the second air motor 19 that plummer 8 rotates, gear is pressed on to the gear hold-down mechanism on plummer 8 and is trapped among the oil sump tank 9 of emery wheel 7 and gear periphery.The whole pneumatic controls of the present invention, energy-conserving and environment-protective.
As shown in Figure 1, attitude-adjusting system 4 comprise the first rotary handle 11 for adjusting horizontal range between emery wheel and gear, for adjusting the second rotary handle 12 of the angle of emery wheel on paper horizontal rotating shaft, for adjusting the 3rd rotary handle 13 of the angle of emery wheel in the vertical rotating shaft of paper, for adjusting the 4th rotary handle 14 of the angle of emery wheel in the rotating shaft of vertical paper direction.Attitude-adjusting system 4 is adjusted to proper states by the adjusting of a translation and three rotations by the relative position of emery wheel and gear.The present invention, by attitude-adjusting system 4 is set, makes the attitude of emery wheel and gear adjustable, can adapt to the gear of different size, and the grinding force of capable of regulating emery wheel and gear.
Gearburr removing degreasing unit disclosed by the invention also comprises the lever 3 being connected with attitude-adjusting system 4, the cylinder 2 that control lever 3 moves.When oil removing, cylinder 2 control lever 3 move by emery wheel be out of gear, air motor 19 driven wheel High Rotation Speeds also produce huge centrifugal force the greasy dirt on gear are got rid of.Deburring all falls into oil sump tank 9 with the scrap that the operation that degreases produces.The present invention has realized deburring operation and two kinds of operations of oil removing are carried out on same device, has saved use equipment and operation, has reduced use cost, has improved efficiency.The present invention adopts centrifugal force oil removing, energy-conserving and environment-protective, and scrap, greasy dirt can be collected automatically.
Continue as shown in Figure 1, the upper end of attitude-adjusting system is provided with slot, and lever 3 one end are arranged in slot.Gear hold-down mechanism comprises telescopic cylinder 6, rotary pressing head 18 and connects the connecting rod 17 of telescopic cylinder 6 and rotary pressing head 18.Telescopic cylinder 6 is flexible to be driven rotary pressing head 18 to compress or unclamps gear.
The Gearburr removing degreasing unit of the embodiment of the present invention is more abundant in order to use burr, and emery wheel can go deep into a little in gear tooth slot conventionally, tooth of every like this rotation, and gear will be given impact of emery wheel.Damage emery wheel being produced in order to reduce this impact, adopt spring 15 to connect in the top and the bottom of the paper vertical direction rotating shaft of attitude-adjusting system 4, allow emery wheel because the impact of grinding moment rotates on paper vertical axes turns, so greatly reduced the impact causing due to the rotation of gear in grinding process.
Gearburr removing degreasing unit also comprises and is installed on the mounting bracket of fixed platform 1 one sides and is positioned over the oil-collecting bucket 10 on support.At the bottom of the case of oil sump tank 9, be provided with outlet, this outlet is facing to the bung of described oil-collecting bucket 10.The scrap that greasy dirt and deburring operation produce all falls into oil sump tank 9, flows into oil pooling cylinder 10 by the outlet at the bottom of case.
The Gearburr removing degreasing unit of the embodiment of the present invention completes deburring operation by wheel grinding gear face.The key that completes this procedure is to adjust the relative position and attitude of emery wheel and gear, and controls the relative motion of emery wheel and gear.
The operation principle of the Gearburr removing degreasing unit of the embodiment of the present invention is: pending gear is positioned on plummer 8, drive rotary pressing head 18 that gear is compressed by 6 motions of rotating band telescopic cylinder, frictional force by gear and plummer 8 is circumferentially located to gear, relative position and attitude by attitude-adjusting system 4 adjustment with gear, the Principles of Regulation of attitude-adjusting system 4 are to remove and the angle in the each joint of locking mechanism by rotary handle, then drive emery wheel 7 to move by the first air motor 5, control plummer 8 driven gear rotations by the second air motor 19, thereby the deburring operation of completing, after deburring operation completes, carry out oil removing operation, first, cylinder 2 moves, by lever 3 by emery wheel be out of gear, then by the second air motor 19 driven wheel High Rotation Speeds, produce huge centrifugal force the greasy dirt on gear got rid of.
Can find out from technique scheme, the Gearburr removing degreasing unit of the embodiment of the present invention has realized deburring operation and two kinds of operations of oil removing are carried out on same device, has saved use equipment and operation, has reduced use cost, has improved efficiency.
Compared with prior art, the invention has the beneficial effects as follows:
(1) realize two kinds of operations of deburring operation and oil removing and carried out on same device, saved use equipment and operation, reduced use cost, improved efficiency.
(2) attitude of emery wheel and gear is adjustable, can adapt to the gear of different size, and the grinding force of capable of regulating emery wheel and gear.
(3) adopt centrifugal force oil removing, energy-conserving and environment-protective.
(4) scrap, greasy dirt can be collected automatically.
(5) all pneumatic controls, energy-conserving and environment-protective.
To those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and in the situation that not deviating from spirit of the present invention or essential characteristic, can realize the present invention with other concrete form.Therefore, no matter from which point, all should regard embodiment as exemplary, and be nonrestrictive, scope of the present invention is limited by claims rather than above-mentioned explanation, is therefore intended to all changes that drop in the implication and the scope that are equal to important document of claim to include in the present invention.Any Reference numeral in claim should be considered as limiting related claim.
In addition, be to be understood that, although this description is described according to embodiment, but be not that each embodiment only comprises an independently technical scheme, this narrating mode of description is only for clarity sake, those skilled in the art should make description as a whole, and the technical scheme in each embodiment also can, through appropriately combined, form other embodiments that it will be appreciated by those skilled in the art that.
Claims (5)
1. a Gearburr removing degreasing unit, it is characterized in that: it comprises fixed platform, emery wheel, adjust the attitude-adjusting system of emery wheel attitude, drive the first air motor of grinding wheel movement, the lever being connected with attitude-adjusting system, control the cylinder of lever motion, the plummer of holding gears, control the second air motor that plummer rotates, gear is pressed on to the gear hold-down mechanism on plummer and is trapped among emery wheel and the oil sump tank of gear periphery, described attitude-adjusting system comprises the first rotary handle for adjusting horizontal range between emery wheel and gear, for adjusting the second rotary handle of the angle of emery wheel on paper horizontal rotating shaft, for adjusting the 3rd rotary handle of the angle of emery wheel in the vertical rotating shaft of paper, for adjusting the 4th rotary handle of the angle of emery wheel in vertical paper direction rotating shaft, described attitude-adjusting system is adjusted to proper states by the adjusting of a translation and three rotations by the relative position of emery wheel and gear, when oil removing, cylinder control lever motion by emery wheel be out of gear, described air motor driven wheel High Rotation Speed also produces huge centrifugal force the greasy dirt on gear is got rid of, deburring all falls into oil sump tank with the scrap that the operation that degreases produces.
2. Gearburr removing degreasing unit according to claim 1, is characterized in that: the upper end of described attitude-adjusting system is provided with slot, described lever one end is arranged in slot.
3. Gearburr removing degreasing unit according to claim 1, it is characterized in that: described gear hold-down mechanism comprises the connecting rod of telescopic cylinder, rotary pressing head and connection telescopic cylinder and rotary pressing head, described telescopic cylinder is flexible to be driven rotary pressing head to compress or unclamps gear.
4. Gearburr removing degreasing unit according to claim 1, is characterized in that: the top and the bottom of the paper vertical direction rotating shaft of described attitude-adjusting system adopt spring to connect.
5. Gearburr removing degreasing unit according to claim 1, it is characterized in that: described Gearburr removing degreasing unit also comprises and is installed on the mounting bracket of fixed platform one side and is positioned over the oil-collecting bucket on support, at the bottom of the case of described oil sump tank, be provided with outlet, described outlet is facing to the bung of described oil-collecting bucket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210428494.4A CN103786077A (en) | 2012-10-31 | 2012-10-31 | Gear deburring and deoiling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210428494.4A CN103786077A (en) | 2012-10-31 | 2012-10-31 | Gear deburring and deoiling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103786077A true CN103786077A (en) | 2014-05-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210428494.4A Pending CN103786077A (en) | 2012-10-31 | 2012-10-31 | Gear deburring and deoiling device |
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| Country | Link |
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| CN (1) | CN103786077A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105798720A (en) * | 2014-12-30 | 2016-07-27 | 天津市盛进金属制品有限公司 | Gear type burr grinding device and method |
| CN107931726A (en) * | 2017-11-18 | 2018-04-20 | 周元忠 | A kind of instrument dedusting burr remover |
| CN108098497A (en) * | 2017-12-25 | 2018-06-01 | 苏波 | A kind of burr remover of gear |
| CN108127502A (en) * | 2017-12-25 | 2018-06-08 | 苏波 | A kind of burr removing method of gear |
| CN108381324A (en) * | 2018-04-27 | 2018-08-10 | 无锡市润匡机械设备有限公司 | A kind of wheel hub deburring machine and deburring method |
| CN114126793A (en) * | 2019-07-17 | 2022-03-01 | 雷肖尔股份公司 | Machine tool and method for generating machining of rotating parts having a groove-shaped profile |
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| JP2004042178A (en) * | 2002-07-10 | 2004-02-12 | Yutaka Seimitsu Kogyo Ltd | Gear lapping method and gear lapping machine |
| CN201632723U (en) * | 2010-01-19 | 2010-11-17 | 天津市精诚机床制造有限公司 | Cylindrical gear burring mechanism |
| CN102000887A (en) * | 2010-11-23 | 2011-04-06 | 重庆富川机电有限公司 | Recovery unit of gear surface processing auxiliary oil |
| CN202212655U (en) * | 2011-07-22 | 2012-05-09 | 大同齿轮(昆山)有限公司 | Gear deburring equipment |
| CN202377617U (en) * | 2011-11-17 | 2012-08-15 | 江苏上汽汽车同步器厂 | Gear burr removal device |
| CN202985285U (en) * | 2012-10-31 | 2013-06-12 | 苏州久工自动化科技有限公司 | Device for deburring and deoiling gear |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2004042178A (en) * | 2002-07-10 | 2004-02-12 | Yutaka Seimitsu Kogyo Ltd | Gear lapping method and gear lapping machine |
| CN201632723U (en) * | 2010-01-19 | 2010-11-17 | 天津市精诚机床制造有限公司 | Cylindrical gear burring mechanism |
| CN102000887A (en) * | 2010-11-23 | 2011-04-06 | 重庆富川机电有限公司 | Recovery unit of gear surface processing auxiliary oil |
| CN202212655U (en) * | 2011-07-22 | 2012-05-09 | 大同齿轮(昆山)有限公司 | Gear deburring equipment |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105798720A (en) * | 2014-12-30 | 2016-07-27 | 天津市盛进金属制品有限公司 | Gear type burr grinding device and method |
| CN107931726A (en) * | 2017-11-18 | 2018-04-20 | 周元忠 | A kind of instrument dedusting burr remover |
| CN108098497A (en) * | 2017-12-25 | 2018-06-01 | 苏波 | A kind of burr remover of gear |
| CN108127502A (en) * | 2017-12-25 | 2018-06-08 | 苏波 | A kind of burr removing method of gear |
| CN108098497B (en) * | 2017-12-25 | 2019-08-27 | 浙江坤泰模具股份有限公司 | A kind of burr remover of gear |
| CN108127502B (en) * | 2017-12-25 | 2019-09-27 | 浙江宏业农装科技股份有限公司 | A kind of burr removing method of gear |
| CN108381324A (en) * | 2018-04-27 | 2018-08-10 | 无锡市润匡机械设备有限公司 | A kind of wheel hub deburring machine and deburring method |
| CN108381324B (en) * | 2018-04-27 | 2023-11-24 | 无锡市润匡机械设备有限公司 | Hub deburring machine and deburring processing method |
| CN114126793A (en) * | 2019-07-17 | 2022-03-01 | 雷肖尔股份公司 | Machine tool and method for generating machining of rotating parts having a groove-shaped profile |
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Application publication date: 20140514 |