CN102000887A - Recovery unit of gear surface processing auxiliary oil - Google Patents
Recovery unit of gear surface processing auxiliary oil Download PDFInfo
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- CN102000887A CN102000887A CN 201010554815 CN201010554815A CN102000887A CN 102000887 A CN102000887 A CN 102000887A CN 201010554815 CN201010554815 CN 201010554815 CN 201010554815 A CN201010554815 A CN 201010554815A CN 102000887 A CN102000887 A CN 102000887A
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- gear
- auxiliary oil
- surface processing
- gear surface
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Abstract
The invention relates to a device capable of cleaning processed gears and simultaneously recovering processing auxiliary oil, comprising a vertically arranged gear stationary axle, a high-speed motor, a control system, a signal switch and an oil collection barrel, wherein the oil collection barrel is arranged on the periphery of the upper end of the gear stationary axle, the upper end of the gear stationary axle is matched with the axle hole of a gear, the lower end of the gear stationary axle is connected with the high-speed motor electrically connected with the control system, and the signal switch is connected to the control system. The recovery unit of gear surface processing auxiliary oil, for which the technical scheme is adopted, can clean and recover the processing auxiliary oil on the surface of the gear, and has the advantages of time saving and labor saving.
Description
Technical field
The present invention relates to a kind of gear after the processing be cleared up, reclaim the device of the auxiliary oil of processing simultaneously.
Background technology
Gear grinding machines are common a kind of gear fine finishining machinery, add and need use the auxiliary oil of a large amount of processing man-hour carrying out gear grinding, and after gear grinding work was finished, the manufacturing procedure of gear had just all been finished, and enters into the packaging process of gear.
But before the packing of carrying out gear, need clean out the auxiliary oil of processing of finished product gear surface earlier, traditional mode of operation is that the workman adopts kerosene that gear is cleaned, and dries up gear surface kerosene then, enters the packaging process of gear again.In the course of work of reality, find that this processing mode has following some shortcomings:
1, the kerosene that uses in the cleaning process, volatility and excitant are strong, cause workman's allergy easily, the infringement workers ' health;
2, the auxiliary oil of processing is dissolved in kerosene, is difficult to recycle, and has wasted the auxiliary oil of a large amount of processing;
3, clean and dry up the operation of gear and waste a large amount of man-hours, and cause environmental aspect abominable.
For other traditional Gear Processing modes, be faced with the cleaning problem of gear equally.
Summary of the invention
The technical problem to be solved in the present invention is: the auxiliary oil of a kind of processing of clearing up gear surface is provided and it reclaimed, and time saving and energy saving device.
In order to solve the problems of the technologies described above, the invention provides the auxiliary oil recovery apparatus of a kind of gear surface processing, include: vertical gear fixed axis, high-speed electric expreess locomotive, control system, signaling switch and the fluid surge drum that is provided with; Wherein, the fluid surge drum is arranged on the periphery of gear fixed axis upper end, matches with the gear axis hole in the upper end of gear fixed axis, and the lower end is connected with high-speed electric expreess locomotive, and high-speed electric expreess locomotive and control system electrically connect, and signaling switch is connected on the control system.
Concrete using method is: the upper end that the gear that processes is installed to the gear fixed axis, the triggering signal switch, control system gives high-speed electric expreess locomotive a signal that rotates certain hour, high-speed gear rotation on the high-speed electric expreess locomotive driven gear fixed axis, under action of centrifugal force, the auxiliary oil of the processing of gear surface is thrown in the fluid surge drum, finishes the cleaning and the recovery of the auxiliary oil of processing.
Adopt the auxiliary oil recovery apparatus of gear surface processing of technique scheme to have following advantage: 1, because the auxiliary oil cleaning of the processing of gear adopts centrifugal mode to replace traditional kerosene dissolving manner of cleaning up, avoided the healthy problem of workman because of using kerosene equal solvent oil to cause, and environmental sanitation; 2, because the mode that has adopted high speed centrifugation to separate the auxiliary oil of processing, the auxiliary oil of the processing of gear surface can well be cleared up, and the auxiliary oil of the processing of centrifugal effort also reclaims by the fluid surge drum, has saved the auxiliary oil of processing; 3, because the mode that has adopted high speed centrifugation to separate the auxiliary oil of processing, it is cleaner that the auxiliary oil of the processing of gear surface separates, the surface only remains the auxiliary oil film of one deck processing, this layer oil film can play the antirust effect of gear, gear after the centrifugal treating can directly enter packaging process, has avoided the operation that dries up behind traditional kerosene cleaning way, and is time saving and energy saving.
As preferred version, consider that the gear of rotation may fly out at a high speed, cause security incident, the auxiliary oil cleaning of described processing retracting device also includes the over cap that is arranged on fluid surge drum top.
As preferred version, consider and use hand direct control signaling switch inconvenience in workman's operating process that described signaling switch is set to pedal type switch.
As preferred version, consider that high-speed electric expreess locomotive power is big, heating is big, and the water-cooling system of promising its cooling also is set on the described high-speed electric expreess locomotive.
As preferred version, consider that the auxiliary oil of processing is saved bit by bit in the fluid surge drum, to be not easy to take out and shift that described fluid surge drum below is provided with one by the coupled fuel reserve tank of pipeline.
As preferred version; directly go operation can increase the weight of workman's the amount of labour if consider the switch of lid with hand; described over cap one side is hinged on the fluid surge drum; the over cap of hinged place is provided with overhanging end; with the corresponding fluid surge drum of overhanging end lower hinge cylinder is arranged, the piston boit of this cylinder and described overhanging end are hinged, and the air inlet of described cylinder is provided with magnetic valve; described cylinder is provided with displacement transducer, and this displacement transducer electrically connects control system.By control system is carried out programming operation; can realize: the gear of workman after with roll flute is installed to gear fixed axis upper end; and triggering pedal type switch; the control system control cylinder promotes the outer boom of over cap; over cap is fastened on the fluid cylinder; whether displacement transducer detection cylinder promotes outer boom fastens over cap; detect fasten after; the time that the rotation of control system instruction high-speed electric expreess locomotive is set; after high-speed electric expreess locomotive rotates the time of setting; the stall of control system instruction high-speed electric expreess locomotive, control cylinder is opened over cap again, finishes the auxiliary oil cleaning of processing of a gear and reclaims.
As preferred version, use for the ease of industry, improve the water-cooled effect simultaneously, limit described water-cooling system and include water inlet pipe and the outlet pipe that is connected on the high-speed electric expreess locomotive, water inlet pipe is provided with water pump, and outlet pipe links to each other with condenser, and condenser is provided with radiator fan, condensator outlet is connected to water tank, and water pump is arranged in the water tank.
Description of drawings
Fig. 1 is the auxiliary oil recovery apparatus structural representation of gear surface processing of the present invention;
Fig. 2 is that schematic diagram is looked on the left side of Fig. 1.
The specific embodiment
Below in conjunction with drawings and Examples technical solution of the present invention is further specified:
As depicted in figs. 1 and 2, the invention provides the auxiliary oil recovery apparatus of a kind of gear surface processing, include: the vertical gear fixing tool 1 that is provided with, high-speed electric expreess locomotive 2, single-chip microcomputer 3, foot-operated signaling switch 4, fluid surge drum 5, over cap 6, fuel reserve tank 7, cylinder 8, displacement transducer 81, magnetic valve 82 and water-cooling system; Wherein, match with gear in the upper end of gear fixing tool 1; the lower end is connected with high-speed electric expreess locomotive 2; fluid surge drum 3 is arranged on the periphery of gear fixed axis upper end; over cap 6 one sides are hinged on the fluid surge drum 5; the over cap 6 of hinged place is provided with overhanging end; the housing of cylinder 8 is hinged on and the corresponding fluid surge drum of overhanging end bottom; the piston boit overhanging end of cylinder 8 is hinged; displacement transducer 81 is arranged on the cylinder 8 and electrically connects single-chip microcomputer 3, and magnetic valve 82 is arranged on the air inlet of cylinder 8 and electrically connects with single-chip microcomputer 3.
Water-cooling system includes water inlet pipe and the outlet pipe that is connected on the high-speed electric expreess locomotive 2, water inlet pipe is provided with water pump 93, and outlet pipe links to each other with condenser 94, and condenser 94 is provided with radiator fan 95, condenser 94 outlets are connected to water tank 96, and water pump 93 is arranged in the water tank 96.
Concrete using method is: the gear that gear grinding machines are processed is installed on the gear fixing tool 1; and trigger and ride signaling switch 4; single-chip microcomputer 3 control cylinders 8 promote the overhanging end of over cap 6; over cap 6 is fastened on the fluid cylinder 5; displacement transducer 82 detects cylinder 8 and whether promotes overhanging end with over cap 6 fastenings; detect fasten after; 2 rotations of single-chip microcomputer 3 instruction high-speed electric expreess locomotives; high-speed gear rotation on the high-speed electric expreess locomotive 2 driven gear fixing tools 1; under action of centrifugal force; the auxiliary oil of the processing of gear surface is thrown in the fluid surge drum 5; after high-speed electric expreess locomotive 2 rotates and finishes the time of setting; 2 stalls of single-chip microcomputer 3 instruction high-speed electric expreess locomotives, control cylinder 8 is opened over cap 6 again, finishes the auxiliary oil of processing of a gear and clears up and reclaim.
For apparatus of the present invention, to the cleaning and the recovery of auxiliary oil in other Gear Processing processes, those skilled in the art can predict under the prerequisite of not paying creative work, repeat no more.
Above-described only is preferred implementation of the present invention; should be understood that; for a person skilled in the art; under the prerequisite that does not break away from structure of the present invention; can also make some distortion and improvement,, simply change the folding mode of over cap such as changing motor drive mode; these also should be considered as protection scope of the present invention, and these can not influence effect of the invention process and practical applicability.
Claims (7)
1. the auxiliary oil recovery apparatus of gear surface processing is characterized in that including: vertical gear fixed axis, high-speed electric expreess locomotive, control system, signaling switch and the fluid surge drum that is provided with; Wherein, the fluid surge drum is arranged on the periphery of gear fixed axis upper end, matches with the gear axis hole in the upper end of gear fixed axis, and the lower end is connected with high-speed electric expreess locomotive, and high-speed electric expreess locomotive and control system electrically connect, and signaling switch is connected on the control system.
2. the auxiliary oil recovery apparatus of gear surface processing according to claim 1 is characterized in that: also include the over cap that is arranged on fluid surge drum top.
3. the auxiliary oil recovery apparatus of gear surface processing according to claim 1, it is characterized in that: described signaling switch is a pedal type switch.
4. the auxiliary oil recovery apparatus of gear surface processing according to claim 1 is characterized in that: the water-cooling system that promising its cooling also is set on the described high-speed electric expreess locomotive.
5. the auxiliary oil recovery apparatus of gear surface processing according to claim 1 is characterized in that: described fluid surge drum below is provided with one by the coupled fuel reserve tank of pipeline.
6. the auxiliary oil recovery apparatus of gear surface processing according to claim 2; it is characterized in that: described over cap one side is hinged on the fluid surge drum; the over cap of hinged place is provided with overhanging end; with the corresponding fluid surge drum of overhanging end lower hinge cylinder is arranged; the piston boit of this cylinder and described overhanging end are hinged; the air inlet of described cylinder is provided with magnetic valve, and described cylinder is provided with displacement transducer, and this displacement transducer electrically connects control system.
7. the auxiliary oil recovery apparatus of gear surface processing according to claim 4, it is characterized in that: described water-cooling system includes water inlet pipe and the outlet pipe that is connected on the high-speed electric expreess locomotive, water inlet pipe is provided with water pump, outlet pipe links to each other with condenser, condenser is provided with radiator fan, condensator outlet is connected to water tank, and water pump is arranged in the water tank.
Priority Applications (1)
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CN2010105548156A CN102000887B (en) | 2010-11-23 | 2010-11-23 | Recovery unit of gear surface processing auxiliary oil |
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CN2010105548156A CN102000887B (en) | 2010-11-23 | 2010-11-23 | Recovery unit of gear surface processing auxiliary oil |
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CN102000887A true CN102000887A (en) | 2011-04-06 |
CN102000887B CN102000887B (en) | 2012-11-21 |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103786077A (en) * | 2012-10-31 | 2014-05-14 | 苏州久工自动化科技有限公司 | Gear deburring and deoiling device |
CN104400967A (en) * | 2014-11-07 | 2015-03-11 | 哈希斯热流道科技(苏州)有限公司 | Needle-valve cast gate type hot runner injection mould with cast gate needle-valve actuating device |
CN110976434A (en) * | 2019-12-16 | 2020-04-10 | 重庆世玛德智能制造有限公司 | Automatic cutting fluid removing device |
CN112108725A (en) * | 2020-09-11 | 2020-12-22 | 江西福格新能源传动技术有限公司 | Continuous type reduction gear machining device with collect function |
CN113106253A (en) * | 2021-03-12 | 2021-07-13 | 先导薄膜材料(广东)有限公司 | System and method for separating and collecting target material and residual indium in ITO residual target |
CN113397866A (en) * | 2021-06-17 | 2021-09-17 | 吉林大学 | Preventive stoma patient enema combines anus lavage pelvic floor muscle training hip bath device |
CN114887995A (en) * | 2022-05-16 | 2022-08-12 | 轻工业西安机械设计研究院有限公司 | Device and method for removing oil on surface of gear |
Citations (5)
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GB975041A (en) * | 1964-11-08 | 1964-11-11 | Goodenough Pumps Ltd | An improved apparatus for treatment of sewage |
EP0226518A2 (en) * | 1985-10-29 | 1987-06-24 | KIS PHOTO INDUSTRIE (société anonyme) | Centrifugal device for analysing boxes |
CN201150881Y (en) * | 2007-11-30 | 2008-11-19 | 荆州市德馨机床附件制造有限公司 | Iron dust deoiler |
CN201454702U (en) * | 2009-08-13 | 2010-05-12 | 重庆市江津区禾丰机械有限公司 | Waste oil reclaiming device |
CN101767066A (en) * | 2010-01-21 | 2010-07-07 | 济南鑫贝西生物技术有限公司 | Biological safety centrifugal machine |
-
2010
- 2010-11-23 CN CN2010105548156A patent/CN102000887B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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GB975041A (en) * | 1964-11-08 | 1964-11-11 | Goodenough Pumps Ltd | An improved apparatus for treatment of sewage |
EP0226518A2 (en) * | 1985-10-29 | 1987-06-24 | KIS PHOTO INDUSTRIE (société anonyme) | Centrifugal device for analysing boxes |
CN201150881Y (en) * | 2007-11-30 | 2008-11-19 | 荆州市德馨机床附件制造有限公司 | Iron dust deoiler |
CN201454702U (en) * | 2009-08-13 | 2010-05-12 | 重庆市江津区禾丰机械有限公司 | Waste oil reclaiming device |
CN101767066A (en) * | 2010-01-21 | 2010-07-07 | 济南鑫贝西生物技术有限公司 | Biological safety centrifugal machine |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103786077A (en) * | 2012-10-31 | 2014-05-14 | 苏州久工自动化科技有限公司 | Gear deburring and deoiling device |
CN104400967A (en) * | 2014-11-07 | 2015-03-11 | 哈希斯热流道科技(苏州)有限公司 | Needle-valve cast gate type hot runner injection mould with cast gate needle-valve actuating device |
CN110976434A (en) * | 2019-12-16 | 2020-04-10 | 重庆世玛德智能制造有限公司 | Automatic cutting fluid removing device |
CN112108725A (en) * | 2020-09-11 | 2020-12-22 | 江西福格新能源传动技术有限公司 | Continuous type reduction gear machining device with collect function |
CN113106253A (en) * | 2021-03-12 | 2021-07-13 | 先导薄膜材料(广东)有限公司 | System and method for separating and collecting target material and residual indium in ITO residual target |
CN113397866A (en) * | 2021-06-17 | 2021-09-17 | 吉林大学 | Preventive stoma patient enema combines anus lavage pelvic floor muscle training hip bath device |
CN114887995A (en) * | 2022-05-16 | 2022-08-12 | 轻工业西安机械设计研究院有限公司 | Device and method for removing oil on surface of gear |
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