Summary of the invention
The object of the invention is to overcome the deficiency that prior art exists, and provide a kind of rational in infrastructure, compact, easy to use, good reliability, perfect heat-dissipating, the insulated gate bipolar transistor full-bridge module that can reduce production costs.
The object of the invention is to complete by following technical solution, described small-power insulated gate bipolar transistor full-bridge module, it mainly comprises substrate, direct copper substrate, insulated gate bipolar transistor chip, diode chip for backlight unit, power terminal, signal terminal, shell and snap ring, described substrate and direct copper substrate are by soldering combination, insulated gate bipolar transistor chip, between diode chip for backlight unit and direct copper substrate by soldering combination, power terminal and direct copper substrate are also by soldering combination, described substrate adopts copper base and as radiating bottom plate, described copper base is combined fixing with shell by snap ring and fluid sealant.
Described copper base is distributed with the different direct copper substrate of two block structures, and two direct copper substrates are yi word pattern arrangement and symmetrical with its center line at copper base length direction; Between two direct copper substrates, leave the wide raceway groove of 0.8-1.2mm.
Described copper base is selected the size of long 90mm × wide 43mm; The ceramic edge of the edge of copper base and described direct copper substrate retains the distance of one-sided 4mm on Width, retains in the longitudinal direction the distance of one-sided 13.2mm.
On direct copper substrate of the present invention, be connected with four power terminals, the leg part that is wherein combined with the first power terminal in the collector region of a direct bonded copper base by soldering, the emitter region of another direct copper substrate is combined with the leg part of the second power terminal by soldering; And be combined with respectively the leg of the 3rd power terminal and the 4th power terminal by soldering at the collector electrode of two direct copper substrates, and the circuit of two direct copper substrates is connected; Four described power terminals are distributed in the marginal position in two direct copper substrate circuit regions.
Module adopts the soldering processes the most frequently used, cost is minimum, and 4 power terminals are connected with direct copper substrate (DBC) by soldering, and are reasonably distributed in the position, edge of direct copper substrate (DBC) upper surface; Two power terminal structures at diagonal angle are identical, and two power terminal structures that intermediate mirror picture distributes are also identical.
Advantage of the present invention is: thermal diffusivity is good, produce and the cost of material is low.
Embodiment:
Below in conjunction with drawings and Examples, the invention will be further described.Shown in Fig. 1-2, a kind of small-power insulated gate bipolar transistor full-bridge module of the present invention, it mainly comprises substrate 1, direct copper substrate 4, 5, insulated gate bipolar transistor chip 2, diode chip for backlight unit 3, power terminal 6, 7, signal terminal 8, shell 9 and snap ring 10, described substrate 1 and direct copper substrate are by soldering combination, insulated gate bipolar transistor chip 2, between diode chip for backlight unit 3 and direct copper substrate by soldering combination, power terminal 6, 7 and direct copper substrate also by soldering combination, described substrate 1 adopts copper base and as radiating bottom plate, described copper base is combined fixing with shell 9 by snap ring 10 and fluid sealant.
Described copper base is distributed with the different direct copper substrate of two block structures 4,5, and two direct copper substrates 4,5 are yi word pattern arrangement and symmetrical with its center line at copper base length direction; Between two direct copper substrates 4,5, leave the wide raceway groove of 0.8-1.2mm; What heat-radiating substrate of the present invention adopted is the substrate of copper material, significantly strengthens the heat dispersion of module, and the joint temperature of chip is than adopting direct copper substrate (DBC) to reduce more than 30% as the module of radiating bottom plate.
Shown in Fig. 3, described copper base is selected the size of long 90mm × wide 43mm, the area of maximized saving substrate under the prerequisite of assurance circuit layout, thus save the cost of material; The ceramic edge of the edge of copper base and described direct copper substrate retains the distance of one-sided 4mm on Width, retains in the longitudinal direction the distance of one-sided 13.2mm.
On direct copper substrate 4,5 of the present invention, be connected with four power terminals 6,7, the leg part that is wherein combined with the first power terminal 61 in the collector region of a direct bonded copper base 4 by soldering, the emitter region of another direct copper substrate 5 is combined with the leg part of the second power terminal 62 by soldering; And be combined with respectively the leg of the 3rd power terminal 71 and the 4th power terminal 72 by soldering at the collector electrode of two direct copper substrates, and the circuit of two direct copper substrates 4,5 is connected; Described four power terminals 61,62,71,72 are distributed in the marginal position of two direct copper substrate 4,5 circuit regions.
Embodiment: as shown in the figure, the present invention includes substrate 1, insulated gate bipolar transistor (IGBT) chip 2, diode chip for backlight unit 3, direct copper substrate (DBC) 4, direct copper substrate (DBC) 5, power terminal 6, power terminal 7, signal terminal 8, shell 9 and snap ring 10.Between insulated gate bipolar transistor (IGBT) chip 2, diode chip for backlight unit 3 and direct copper substrate (DBC) 4, direct copper substrate (DBC) 5 by soldering combination.Substrate 1 and direct copper substrate (DBC) 4, direct copper substrate (DBC) 5 are by soldering combination.
On substrate 1, soldering has between two the direct copper substrates (DBC) 4 of evenly arranging at substrate length direction yi word pattern, 5, two direct copper substrates of direct copper substrate (DBC) (DBC) 4 and direct copper substrates (DBC) 5 and leaves the wide raceway groove of 1.0mm.
In described two direct copper substrates (DBC) 4, direct copper substrate (DBC) 5, be combined by soldering with the leg part of one of them power terminal 6 in the collector region of direct copper substrate (DBC) 4, the emitter region of direct copper substrate (DBC) 5 is combined by soldering with the leg part of another power terminal 6.The leg of two power terminals 7 is combined by soldering, and the circuit of two direct copper substrates (DBC) is connected with the emitter of direct copper substrate (DBC) 4, the collector electrode of direct copper substrate (DBC) 5 respectively.4 power terminals are distributed in the marginal position of two direct copper substrates (DBC) circuit region, have farthest optimized the layout of module.As shown in Figure 1.
What substrate 1 adopted is the heat-radiating substrate of red copper material.The thermal capacitance of red copper material is large, good heat dissipation, significantly strengthens the heat dispersion of module.With adopt direct copper substrate (DBC) as compared with the module of radiating bottom plate, adopt the module chip joint temperature drop of red copper heat-radiating substrate low more than 30%, in use guaranteed the overcurrent capability that module is higher.Substrate 1 is selected the size of long 90mm × wide 43mm, the area of maximized saving substrate under the prerequisite of assurance circuit layout, thus save the cost of material.The ceramic edge of the edge of substrate 1 and direct copper substrate (DBC) retains the distance of one-sided 4mm at Width, retain the distance of one-sided 13.2mm at length direction, coordinates after shell, and overall space is compact and reasonable very, as shown in Figure 3.
Inside modules structure chart as shown in Figure 1, has realized the circuit shown in Fig. 4.In Fig. 4 circuit theory diagrams, can be divided into brachium pontis 1, brachium pontis 2, brachium pontis 3, brachium pontis 4, wherein 11,7,5, the 9 gate pole control terminals that are respectively brachium pontis 1, brachium pontis 2, brachium pontis 3, brachium pontis 4,12,8,6, the 10 emitter control terminals that are respectively brachium pontis 1, brachium pontis 2, brachium pontis 3, brachium pontis 4,1,2 is bus input terminal, and 3,4 is ac output end.