CN103768773A - Automatic material discharging and flocking method and equipment for badminton feather sheet - Google Patents
Automatic material discharging and flocking method and equipment for badminton feather sheet Download PDFInfo
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- CN103768773A CN103768773A CN201410027920.2A CN201410027920A CN103768773A CN 103768773 A CN103768773 A CN 103768773A CN 201410027920 A CN201410027920 A CN 201410027920A CN 103768773 A CN103768773 A CN 103768773A
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Abstract
The invention discloses an automatic material discharging and flocking method and equipment for a badminton feather sheet. The automatic material discharging and flocking method and equipment for the badminton feather sheet comprises a feather discharging mechanism and a universal fixture mechanism, wherein the feather discharging mechanism is used for taking photos to check the sorted feather sheets to guarantee that the feather sheets are orderly arranged one by one in the same direction; meanwhile, the flocking process is subjected to accurate and reliable flocking action by the universal fixture mechanism so as to automatically finish the flocking process. The whole structure has the advantages of simple and reasonable structure, small size, low production cost and precise and accurate control process, automatic badminton inserting control is realized, defects of more production accidents due to manual operation is avoided, the production efficiency is greatly improved, the transmission quality is stable and reliable, 24-hour uninterrupted work is realized, and the automatic material discharging and flocking method and equipment for the badminton feather sheet is completely suitable to be assorted to use in the traditional badminton production equipment.
Description
Technical field
The present invention relates to workprint automatic discharge in shuttlecock manufacturing process, insert ball, fur planting method, and with the matching used equipment of the method, belong to shuttlecock manufacture field.
Background technology
As the necessity of badminton---shuttlecock, be the running stores of this motion, every Year's consumption is huge.Shuttlecock is mainly coordinated binding and be bonded by bulb and 16 feathers, and fabrication processing is roughly divided into choosing hair, makes bulb, plants several large links such as hair, injecting glue, binding, plastic roll, test.Wherein, 16 feathers are directly taken from bird, are natural giving birth to, and every feather certainly exists different profiles, weight, so process is very inconvenient.Have history decades though shuttlecock is produced, select hair, feeding and plant mao process still take craft as main, cannot realize so far workprint and automatically plant a mao process, thereby affect working (machining) efficiency and the crudy of shuttlecock, production cost also significantly promotes.
How the feather of selecting materials, feeding completes is carried out to discharge and the follow-up hair of automatically planting, just become the present invention and want the matter of utmost importance solving.
Summary of the invention
In view of the foregoing, the present invention aims to provide a kind of equipment and method that realizes pinaculum of badminton automatic discharge, slotting ball, plants hair, to realize orderly, controlled, the autopatching of workprint and bulb, guarantee shuttlecock manufacturing process can be efficient, quick, low cost, automation carry out.
The present invention is achieved through the following technical solutions:
Pinaculum of badminton automatic discharge, fur planting method, concrete steps comprise:
Step 2, extraneous control centre are blown into qualified workprint lower road and plant in the universal fixture mechanism of mao operation by blowing pore according to image, or by defective workprint be sent in fuds fuddled groove, reclaim stand-by.
Step 3, the qualified workprint that enters universal fixture mechanism are pushed in guiding groove by hair groove, after position sensor induction, clamped by dop, finally drag universal regulating mechanism by slotting ball machine workprint is inserted on bulb automatically, accurately, realize mao process of automatically planting.
A kind of pinaculum of badminton automatic discharge, plant a mao equipment, comprise Pai Mao mechanism and universal fixture mechanism, Pai Mao mechanism comprises blows a mao groove, two sensors, conveyer belt, motor, cameras, blows pore and fuds fuddled groove, blows mao groove and be arranged on the side of tape transport initiating terminal; Conveyer belt is connected with motor; Two sensors lay respectively at and blow mao groove top and the conveyer belt top corresponding with blowing mao groove; Camera is fixed on the top, middle part of conveyer belt; Blow pore and be positioned at conveyer belt one side, blow the output of pore near conveyer belt; Fuds fuddled groove is positioned at the output below of conveyer belt; Universal fixture mechanism comprises fixed head, universal regulating mechanism, dop, cylinder, hair groove and two position sensors; Fixed head is arranged on the guide rail of inserting ball machine, and universal regulating mechanism is connected on fixed head; Hair groove output is connected with universal regulating mechanism, and the input of mao groove is positioned at conveyer belt one side and with to blow pore corresponding; Dop and cylinder are separately fixed on universal regulating mechanism, and dop is corresponding with the output of universal regulating mechanism, and cylinder cylinder bar is connected with dop movable end; Two position sensors lay respectively at the output side of dop front end and universal regulating mechanism.
Described universal fixture mechanism comprises fixed head, left-right adjusting mechanism, front and back governor motion, waves governor motion, up-down adjustment mechanism, the governor motion that teeters, central rotation governor motion and guide rail; Left-right adjusting mechanism is arranged on fixed head; Described front and back governor motion, wave governor motion, up-down adjustment mechanism and the governor motion that teeters is linked in sequence from bottom to top in left-right adjusting mechanism; Central rotation governor motion is connected to and teeters in governor motion, and the center of central rotation governor motion is provided with guiding groove, and hair groove output is socketed in guiding groove, and the position sensor corresponding with universal regulating mechanism output end face is positioned at guiding groove side; Guide rail one end is fixed on the location-plate of inserting ball machine, and the other end is connected in central rotation governor motion.
Pinaculum of badminton automatic discharge of the present invention, fur planting method and equipment, adopt Pai Mao mechanism to test to the workprint of having selected materials, guarantee workprint in order, in the same way, one by one arrange, simultaneously, carry out accurately, plant reliably hair action by universal fixture mechanism to planting mao process, make to plant a mao process and automatically complete.Total simplicity of design, reasonable, volume is little, production cost is low, control procedure is tight, accurate, realize automation and inserted ball control, stopped the more drawback of production accident hand-manipulated, production efficiency significantly improves, and delivery quality is stable, reliable, realize non-stop run in 24 hours, be adapted at supporting the use in existing shuttlecock production equipment completely.
Accompanying drawing explanation
Fig. 1 is that pinaculum of badminton of the present invention is automatically inserted ball, planted the structural representation sketch of mao feeder equipment.
The specific embodiment
Below in conjunction with accompanying drawing 1 to pinaculum of badminton automatic discharge of the present invention, plant mao equipment and be described in further detail:
A kind of pinaculum of badminton automatic discharge, plant a mao equipment, comprise Pai Mao mechanism and universal fixture mechanism.Pai Mao mechanism is for testing to the workprint that completes the process of selecting materials, with guarantee workprint all in the same way, in order, arrangement one by one; Universal fixture mechanism is the executing agency of planting mao process, for the last hair process of inserting accurately, is reliably prepared.Certainly, Pai Mao mechanism is also connected with extraneous control centre 21 with universal fixture mechanism, to realize and the cooperatively interacting and mutual coordination between self of material selection mechanism 22.
Wherein, Pai Mao mechanism specifically comprises and blows mao groove 19, two sensors 17, conveyer belt 18, motor 20, cameras 15, blows pore and fuds fuddled groove 16.Blow the side that mao groove 19 is arranged on conveyer belt 18 and carries initiating terminal, the input that blows mao groove 19 is connected with the output of upper track material selection mechanism 22.Conveyer belt 18 is connected with motor 20, and the direction of transfer of conveyer belt 18 is with to blow mao groove 19 perpendicular.Camera 20 is fixed on the middle part top of conveyer belt 18, blows pore and be positioned at conveyer belt 18 sides of camera 20 opposite sides, blows the output of pore near conveyer belt 18.Two sensors 17 lay respectively at and blow mao groove 19 tops and conveyer belt 18 tops corresponding with blowing mao groove 19, whether two sensors 17 are responded to respectively has workprint to enter into blow mao groove 19 and conveyer belt 18, to transmit signal to extraneous control centre 21, carry out corresponding control operation by control centre 21.For workprint is made full use of, below the output of conveyer belt 18, be also provided with fuds fuddled groove 16, fuds fuddled groove 16 is for reclaiming the workprint of disqualified upon inspection, to again reclaim and select materials use.
Universal fixture mechanism is mainly the different cambers for workprint, camber, and length, adjusts, can be upper and lower, left and right, front and back, left rotation and right rotation, central rotation, plants hair to reach workprint angle accurately, guarantees the shuttlecock good stability produced, reduces rework rate and percent defective.Universal fixture mechanism specifically comprises fixed head 1, universal regulating mechanism, dop 8, cylinder 10, hair groove 12 and two position sensors 14.Fixed head 1 is connected to be inserted on ball machine guide rail, and universal regulating mechanism is connected on fixed head 1.The qualified workprint that completes for receiving and transmit discharge of hair groove 12, its input 13 and conveyer belt 18 1 sides to blow pore corresponding, output is connected in universal regulating mechanism.Dop 8 and cylinder 10 are separately fixed on universal regulating mechanism, and dop 8 is corresponding with universal regulating mechanism output 9, and cylinder 10 is positioned at the top of universal regulating mechanism, and the cylinder bar of cylinder 10 is connected with the movable end of dop 8.Two position sensors 14 lay respectively at the side of dop 8 front ends and Universal clamp mechanism output 9, and whether position sensor 14 has workprint to exist for surveying dop 8 and universal regulating mechanism output 9, to determine whether mechanism carries out lower step action.
Concrete universal regulating mechanism comprises again: left-right adjusting mechanism 2, front and back governor motion 3, wave governor motion 4, up-down adjustment mechanism 5, the governor motion 6 that teeters, central rotation governor motion 7 and guide rail 11.Left-right adjusting mechanism 2 is arranged on fixed head 1; Before and after governor motion 3, wave governor motion 4, up-down adjustment mechanism 5 and the governor motion 6 that teeters is linked in sequence from bottom to top in left-right adjusting mechanism 2; Central rotation governor motion 7 is connected to and teeters in governor motion 6, and the center of central rotation governor motion 7 is provided with guiding groove, and the output of hair groove 12 is socketed in guiding groove, and the position sensor corresponding with universal regulating mechanism output 9 is positioned at guiding groove side.Guide rail 11 one end are fixed on the location-plate 23 of inserting ball machine, and the other end is connected with central rotation governor motion 7.Left-right adjusting mechanism 2, front and back governor motion 3 after combination, wave governor motion 4, up-down adjustment mechanism 5, central rotation governor motion 7 and the governor motion 6 that teeters matches with guide rail 11, form moving forward and backward along guide rail 11 directions, thereby the front and back that form hair groove 12 between the guiding groove of mutually pegging graft and hair groove 12 promote, and workprint is sent to dop 8 positions by guiding groove.Left-right adjusting mechanism 2, wave governor motion 4, up-down adjustment mechanism 5, teeter governor motion 6 and central rotation governor motion 7 divide another under the regulation and control of extraneous control centre 21, comprehensive adjustment is carried out in workprint position, guaranteeing to plant hair, insert ball process and can carry out smoothly.
Below in conjunction with specific process, pinaculum of badminton automatic discharge of the present invention, fur planting method are described in further detail, concrete steps comprise:
Step 2, in the time blowing sensor sensing on mao groove to workprint, blow mao groove workprint blown on conveyer belt, then, the sensor sensing on conveyer belt during to workprint, by the transmission of Electric Machine Control conveyer belt, and utilizes camera to take pictures to the workprint on conveyer belt.
Whether wherein, blowing sensor on mao groove has workprint to enter into blow a mao groove for surveying, and to determine whether work, complete workprint and be blown into the automatic control process in conveyer belt if blowing mao groove, is the prerequisite that whole Pai Mao mechanism starts working.Be positioned at sensor on conveyer belt for controlling machine operation, in the time having workprint to enter on conveyer belt, the sensor on conveyer belt sends control signal, and control centre controls motor and conveyer belt makes a move forward, make workprint enter into the district of taking pictures, and by the camera evidence obtaining of taking pictures.
Step 3, control centre are blown into qualified workprint lower road and plant in the universal fixture mechanism of mao operation by blowing pore according to image, or by observing, underproof workprint is directly sent in the fuds fuddled groove of conveyer belt rear end, re-starts and reclaim and select hair stand-by.
Wherein, blow pore and be positioned at conveyer belt one side the output near conveyer belt, control centre's control is blown pore and is blown hair action, qualified workprint is sent in the universal fixture mechanism of next procedure, thereby complete the rear workprint process of self-test of choosing hair, guaranteed follow-up accuracy of planting mao process.After taking pictures, defective workprint is fed in fuds fuddled groove, realizes the recycling of workprint.
Step 4, the qualified workprint that enters universal fixture mechanism is sent in guiding groove by hair groove, after the position sensor induction of directed groove one side, extraneous control centre controls each position adjusting mechanism in universal fixture mechanism and exits backward along guide rail direction, position relatively-stationary hair groove is released the workprint in guiding groove forward, when being positioned at position sensor on dop and sensing workprint, by cylinder control dop, workprint is clamped, finally drag universal regulating mechanism by the driven by motor linkage on slotting ball machine workprint is automatic, be inserted into accurately on bulb, realize mao process of automatically planting.
Claims (3)
1. pinaculum of badminton automatic discharge, fur planting method, is characterized in that, concrete steps comprise:
Step 1, utilize the sensor sensing blowing in Pai Mao mechanism on mao groove workprint that sorted, by blowing mao groove, workprint is blown on conveyer belt, sensor sensing on conveyer belt is during to workprint, the transmission of Electric Machine Control conveyer belt, and camera is taken pictures to the workprint on conveyer belt;
Step 2, extraneous control centre are blown into qualified workprint lower road and plant in the universal fixture mechanism of mao operation by blowing pore according to image, or by defective workprint be sent in fuds fuddled groove, reclaim stand-by;
Step 3, the qualified workprint that enters universal fixture mechanism are pushed in guiding groove by hair groove, after position sensor induction, clamped by dop, finally drag universal regulating mechanism by slotting ball machine workprint is inserted on bulb automatically, accurately, realize mao process of automatically planting.
2. the equipment that pinaculum of badminton automatic discharge, fur planting method use according to claim 1, it is characterized in that, comprise Pai Mao mechanism and universal fixture mechanism, described Pai Mao mechanism comprises blows a mao groove, two sensors, conveyer belt, motor, cameras, blows pore and fuds fuddled groove, described in blow mao groove and be arranged on tape transport initiating terminal side; Described conveyer belt is connected with motor; Described two sensors lay respectively at and blow mao groove top and the conveyer belt top corresponding with blowing mao groove; Described camera is fixed on the top, middle part of conveyer belt; The described pore that blows is positioned at conveyer belt one side, blows the output of pore near conveyer belt; Described fuds fuddled groove is positioned at the output below of conveyer belt; Described universal fixture mechanism comprises fixed head, universal regulating mechanism, dop, cylinder, hair groove and two position sensors; Described fixed head is arranged on the guide rail of inserting ball machine, and universal regulating mechanism is connected on fixed head; Described hair groove output is connected with universal regulating mechanism, and the input of mao groove is positioned at conveyer belt one side and with to blow pore corresponding; Described dop and cylinder are separately fixed on universal regulating mechanism, and dop is corresponding with the output of universal regulating mechanism, and cylinder cylinder bar is connected with dop movable end; Described two position sensors lay respectively at the output side of dop front end and universal regulating mechanism.
Pinaculum of badminton automatic discharge according to claim 2, plant a mao equipment, it is characterized in that, described universal fixture mechanism comprises fixed head, left-right adjusting mechanism, front and back governor motion, waves governor motion, up-down adjustment mechanism, the governor motion that teeters, central rotation governor motion and guide rail; Described left-right adjusting mechanism is arranged on fixed head; Described front and back governor motion, wave governor motion, up-down adjustment mechanism and the governor motion that teeters is linked in sequence from bottom to top in left-right adjusting mechanism; Described central rotation governor motion is connected to and teeters in governor motion, and the center of central rotation governor motion is provided with guiding groove, and hair groove output is socketed in guiding groove, and the position sensor corresponding with universal regulating mechanism output end face is positioned at guiding groove side; Described guide rail one end is fixed on the location-plate of inserting ball machine, and the other end is connected in central rotation governor motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410027920.2A CN103768773A (en) | 2014-01-22 | 2014-01-22 | Automatic material discharging and flocking method and equipment for badminton feather sheet |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410027920.2A CN103768773A (en) | 2014-01-22 | 2014-01-22 | Automatic material discharging and flocking method and equipment for badminton feather sheet |
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| CN103768773A true CN103768773A (en) | 2014-05-07 |
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| CN201410027920.2A Pending CN103768773A (en) | 2014-01-22 | 2014-01-22 | Automatic material discharging and flocking method and equipment for badminton feather sheet |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105983217A (en) * | 2016-07-11 | 2016-10-05 | 姚锦州 | Automatic thread taking-off machine for badminton |
| CN106914003A (en) * | 2015-12-25 | 2017-07-04 | 戴见霖 | Plant hair device and fur planting method |
| CN107901583A (en) * | 2017-11-16 | 2018-04-13 | 铭板精密科技(中山)有限公司 | A kind of full-automatic assembled printing equipment |
| CN109011457A (en) * | 2018-08-28 | 2018-12-18 | 安徽省蓝翔体育用品有限公司 | A kind of shuttlecock auto arrangement equipment |
| CN112657149A (en) * | 2021-01-27 | 2021-04-16 | 无为县宏喜体育用品有限公司 | Feather checking device of feather inserting machine for badminton production |
| CN113457095A (en) * | 2021-07-20 | 2021-10-01 | 安徽省无为县曙光羽毛制品有限公司 | Badminton assembling system based on intermittent motion control technology and assembling process thereof |
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| US4863168A (en) * | 1986-07-05 | 1989-09-05 | Gerold Anderka | Spacers for use as string protectors for tennis, squach and badminton rackets, and device for inserting these parts |
| CN102764497A (en) * | 2012-08-11 | 2012-11-07 | 戴见霖 | Producing method of shuttlecock |
| CN103316460A (en) * | 2013-07-10 | 2013-09-25 | 林启良 | Shuttlecock feather piece automatic arranging and feather planting method and equipment |
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2014
- 2014-01-22 CN CN201410027920.2A patent/CN103768773A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4863168A (en) * | 1986-07-05 | 1989-09-05 | Gerold Anderka | Spacers for use as string protectors for tennis, squach and badminton rackets, and device for inserting these parts |
| CN102764497A (en) * | 2012-08-11 | 2012-11-07 | 戴见霖 | Producing method of shuttlecock |
| CN103316460A (en) * | 2013-07-10 | 2013-09-25 | 林启良 | Shuttlecock feather piece automatic arranging and feather planting method and equipment |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106914003A (en) * | 2015-12-25 | 2017-07-04 | 戴见霖 | Plant hair device and fur planting method |
| CN106914003B (en) * | 2015-12-25 | 2023-10-20 | 戴见霖 | Hair planting device and hair planting method |
| CN105983217A (en) * | 2016-07-11 | 2016-10-05 | 姚锦州 | Automatic thread taking-off machine for badminton |
| CN107901583A (en) * | 2017-11-16 | 2018-04-13 | 铭板精密科技(中山)有限公司 | A kind of full-automatic assembled printing equipment |
| CN107901583B (en) * | 2017-11-16 | 2019-07-16 | 铭板精密科技(中山)有限公司 | A kind of full-automatic assembled printing equipment |
| CN109011457A (en) * | 2018-08-28 | 2018-12-18 | 安徽省蓝翔体育用品有限公司 | A kind of shuttlecock auto arrangement equipment |
| CN112657149A (en) * | 2021-01-27 | 2021-04-16 | 无为县宏喜体育用品有限公司 | Feather checking device of feather inserting machine for badminton production |
| CN112657149B (en) * | 2021-01-27 | 2021-09-10 | 无为县宏喜体育用品有限公司 | Feather checking device of feather inserting machine for badminton production |
| CN113457095A (en) * | 2021-07-20 | 2021-10-01 | 安徽省无为县曙光羽毛制品有限公司 | Badminton assembling system based on intermittent motion control technology and assembling process thereof |
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Application publication date: 20140507 |