CN113457095A - Badminton assembling system based on intermittent motion control technology and assembling process thereof - Google Patents
Badminton assembling system based on intermittent motion control technology and assembling process thereof Download PDFInfo
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- CN113457095A CN113457095A CN202110821904.0A CN202110821904A CN113457095A CN 113457095 A CN113457095 A CN 113457095A CN 202110821904 A CN202110821904 A CN 202110821904A CN 113457095 A CN113457095 A CN 113457095A
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B67/00—Sporting games or accessories therefor, not provided for in groups A63B1/00 - A63B65/00
- A63B67/18—Badminton or similar games with feathered missiles
- A63B67/183—Feathered missiles
- A63B67/187—Shuttlecocks
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Abstract
The invention relates to the technical field of badminton processing, in particular to a badminton assembling system based on an intermittent motion control technology and an assembling process thereof. The invention replaces manual assembly, so that the assembly angle of the feather clamping and inserting mechanism is accurate, the consistency of the front and back feather angles after assembly is ensured, the rework rate, the rejection rate and the production cost are reduced, and the economic benefit is improved.
Description
Technical Field
The invention relates to the technical field of badminton processing, in particular to a badminton assembling system based on an intermittent motion control technology and an assembling process thereof.
Background
The quality requirement of badminton on badminton production and manufacturing is high, and badminton production, processing and manufacturing comprises feather selection, manufacturing of a ball head, drilling of the ball head, assembly, glue injection, wire binding, glue rolling, testing, packaging, warehousing and other links. In the current badminton assembling process, most of the badminton assembling processes are manual operation, the manual assembling has the defects that firstly, the efficiency is low, secondly, the assembling quality is uneven, the assembling angles are different, the consistency cannot be guaranteed, and the subsequent glue injection, binding and even testing are influenced. Therefore, the badminton semi-finished product in the working procedure has higher rework rate and rejection rate, the economic benefit is reduced, and the production cost is improved.
Disclosure of Invention
In order to solve the technical problems, the invention provides a badminton assembling system based on an intermittent motion control technology and an assembling process thereof, aiming at ensuring the assembling quality on the basis of improving the assembling efficiency, ensuring the front and rear angles of the inserted feather to be consistent and meeting the subsequent glue injection requirement.
The technical problem to be solved by the invention is realized by adopting the following technical scheme:
badminton equipment system based on intermittent motion control technique, comprises a workbench, the bearing rotary table of setting on the workstation, a plurality of bearing seat of circumference equipartition on bearing rotary table mesa side, every bearing seat all installs on bearing rotary table with the pivoted mode, the left side that bears rotary table is equipped with the side direction support frame, be equipped with the feather hopper on the side direction support frame, be located the feather of feather hopper bottom exit press from both sides the insertion mechanism, the feather presss from both sides the insertion mechanism and is located the top that bears the seat of bearing rotary table left side department, still be equipped with the adjustment mechanism of adjustment feather clamp insertion mechanism equipment angle on the side direction support frame, be equipped with respectively with bearing seat on the workstation, adjustment mechanism power is connected in order to order about adjustment mechanism, the actuating mechanism of the respective intermittent motion of bearing seat.
Further, the feather clamping and inserting mechanism comprises a hinged mounting plate hinged to the lateral supporting frame and a pneumatic clamp vertically mounted on the surface of the hinged mounting plate, and the adjusting mechanism is connected with one end, far away from the hinged position, of the hinged mounting plate.
Furthermore, the adjusting mechanism comprises an adjusting guide plate, an adjusting fluted disc and an adjusting gear, wherein the bottom of the adjusting guide plate is in sliding connection with the hinged mounting plate and is horizontally and slidably mounted on the lateral supporting frame, the adjusting fluted disc is horizontally arranged on the lateral supporting frame, the lower side disc surface of the adjusting guide plate is in sliding connection with the top of the adjusting fluted disc, the adjusting gear is in meshed connection with the adjusting fluted disc, and the adjusting gear is in power connection with the driving mechanism.
Furthermore, the adjusting mechanism also comprises angle limit stop blocks arranged at the left side and the right side of the hinged mounting plate.
Furthermore, the diameter ratio of the adjusting fluted disc to the adjusting gear is 1:2, the adjusting gear is an incomplete gear, two toothed parts of the incomplete gear are symmetrically distributed around the circle center, and the circle center angles corresponding to the two toothed parts are both 90 degrees.
Furthermore, vertical sliding grooves are formed in the front end and the rear end of the bottom of the adjusting guide plate, connecting convex blocks which are arranged in the vertical sliding grooves in a sliding mode are arranged on the end portion, far away from the hinged portion, of the hinged mounting plate, horizontal sliding grooves distributed in the front-rear direction are formed in the top of the adjusting guide plate, and connecting convex pins which are arranged in the horizontal sliding grooves in a sliding mode are arranged on the lower disc surface of the adjusting fluted disc.
Furthermore, the bottom of each bearing seat is coaxially connected with a rotating disc, sixteen inclined through grooves which are obliquely distributed along the same direction are arranged on the disc end surface of the rotating disc, and the rotating disc is in power connection with a driving mechanism.
Further, actuating mechanism includes vertical distribution and lower axial region setting transmission pivot on the workstation, set up in the workstation bottom and with the driving motor that the transmission pivot is connected, correspond the drive runner that sets up in transmission pivot lower part, transmission pivot and adjusting gear coaxial coupling, the last wheel face side of drive runner is equipped with rotates dials the round pin, rotates to dial round pin and the cooperation of leading to the groove of slant on the carousel.
The assembling process of the badminton assembling system based on the intermittent motion control technology comprises the following specific steps:
firstly, correspondingly putting the badminton head into a bearing seat, and fully putting the feathers into a feather hopper;
(II) an automatic blanking mechanism in the feather hopper automatically blanks to enable the feathers to fall from an outlet, and a pneumatic clamp is used for clamping one feather in advance;
thirdly, starting the driving motor to enable the adjusting gear and the driving rotating wheel to synchronously rotate clockwise;
fourthly, the adjusting gear rotates clockwise for a circle to enable the pneumatic clamp to adjust the insertion angle, the pinna is reset after being inserted, and the pinna is clamped again;
and (V) simultaneously, the driving rotating wheel synchronously rotates clockwise, so that the dial plate rotates anticlockwise for one sixteenth circle.
Sixthly, repeating the step (four) and the step (five) sixteen times to complete the assembly of the badminton head.
The invention has the beneficial effects that:
the invention links the adjusting process of the adjusting mechanism and the intermittent rotation of the bearing seat through the pinna clamping and inserting mechanism, the adjusting mechanism and the driving mechanism. The cooperativity between the structures is enhanced, and the assembling process of the feather clamping and inserting mechanism is matched, so that the invention realizes the quick assembly by firstly adjusting the angle of the feather, then inserting the feather and then rotating the bearing seat; compared with the prior art, the manual assembly is replaced, so that the assembly angle of the feather clamping and inserting mechanism is accurate, the consistency of the angle of the assembled feathers is ensured, the rework rate, the rejection rate and the production cost are reduced, and the economic benefit is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples:
FIG. 1 is a schematic view of a front view semi-section of the present invention;
FIG. 2 is a schematic diagram of the right view structure of the present invention;
FIG. 3 is an enlarged view of the structure at I in FIG. 1;
FIG. 4 is an enlarged view of FIG. 2 at II;
FIG. 5 is a schematic sectional view A-A of FIG. 1;
fig. 6 is a schematic sectional structure view of B-B in fig. 3.
In the figure: 1. a work table; 2. a bearing turntable; 3. a bearing seat; 4. a lateral support frame; 5. a pinna hopper; 6. a hinged mounting plate; 61. a connection bump; 7. a pneumatic clamp; 8. an angle limit stop; 9. adjusting the guide plate; 91. a vertical chute; 92. a horizontal chute; 10. adjusting a fluted disc; 101. connecting a convex pin; 11. adjusting the gear; 12. a turntable; 121. an oblique through groove; 13. a drive motor; 14. a transmission rotating shaft; 15. driving the rotating wheel; 151. the shifting pin is rotated.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained in the following with the accompanying drawings and the embodiments.
As shown in fig. 1 to 6, a shuttlecock assembly system based on an intermittent motion control technology and an assembly process thereof. Badminton assembly system based on intermittent motion control technique: the automatic feeding machine comprises a workbench 1, a bearing rotary table 2 arranged on the workbench 1, a plurality of bearing seats 3 uniformly distributed on the side edge of the table top of the bearing rotary table 2 at the periphery, each bearing seat 3 is installed on the bearing rotary table 2 in a rotating mode, a lateral support frame 4 is arranged on the left side of the bearing rotary table 2, a feather hopper 5 is arranged on the lateral support frame 4, a feather clamping and inserting mechanism is arranged at the outlet of the bottom of the feather hopper 5, the feather clamping and inserting mechanism is arranged above the bearing seat 3 at the left side of the bearing rotary table 2, an adjusting mechanism for adjusting the assembling angle of the feather clamping and inserting mechanism is further arranged on the lateral support frame 4, and a driving mechanism which is respectively connected with the bearing seats 3, is dynamically connected with the adjusting mechanism and drives the bearing seats 3 to perform intermittent motion respectively is arranged on the workbench 1.
The invention links the adjusting process of the adjusting mechanism and the intermittent rotation of the bearing seat through the pinna clamping and inserting mechanism, the adjusting mechanism and the driving mechanism, and is matched with the assembling process of the pinna clamping and inserting mechanism, so that the invention realizes quick assembly in a mode of firstly adjusting the angle of the pinna, then inserting the pinna and then rotating the bearing seat; compared with the prior art, the manual assembly is replaced, so that the assembly angle of the feather clamping and inserting mechanism is accurate, the consistency of the angle of the assembled feathers is ensured, the rework rate, the rejection rate and the production cost are reduced, and the economic benefit is improved.
Specifically, a rotating motor for bearing the uniform-speed unidirectional rotation of the rotary table 2 is arranged at the bottom of the workbench 1; six bearing seats 3 are arranged; the lateral support frame 4 is of an L-shaped structure, and the pinna hopper 5 is arranged at the top end of the upper frame of the lateral support frame 4; the mechanism is inserted to the pinna clamp is located and bears the top left side that seat 3 was born in 2 left sides departments of revolving stage, guiding mechanism plays the effect of angle when adjusting the mechanism is inserted to the pinna clamp for the mechanism is inserted to the pinna clamp can switch between vertical state and the state of inclining to the left, the mechanism is inserted to the pinna clamp can make and assemble from the left outside that bears seat 3 when assembling to the left slope, can not cause the interference.
The interior of the feather hopper 5 is provided with an automatic blanking mechanism, and through the automatic blanking mechanism, the feathers can fall from an outlet at the bottom of the right side of the feather hopper 5, so that the feathers are clamped by a feather clamping and inserting mechanism positioned below the feather clamping and inserting mechanism.
As a further improvement of the invention, the vane clamping and inserting mechanism comprises a hinged mounting plate 6 hinged on the lateral support frame 4 and a pneumatic clamp 7 vertically mounted on the surface of the hinged mounting plate 6, and the adjusting mechanism is connected with one end of the hinged mounting plate 6 far away from the hinged part.
Specifically, the bottom of the hinged mounting plate 6 is hinged to the lateral support frame 4, the pneumatic clamp 7 can vertically lift on the hinged mounting plate 6, and the adjusting mechanism is hinged to the top of the hinged mounting plate 6. The angle of rotation of the hinged mounting plate 6 is 20 °.
As a further improvement of the invention, the adjusting mechanism comprises an adjusting guide plate 9, the bottom of which is connected with the hinged mounting plate 6 in a sliding way and is horizontally and slidably mounted on the lateral support frame 4, an adjusting fluted disc 10, the lower side disc surface of which is horizontally arranged on the lateral support frame 4 and is connected with the top of the adjusting guide plate 9 in a sliding way, and an adjusting gear 11, which is meshed with the adjusting fluted disc 10 and is connected with the adjusting gear 11, wherein the adjusting gear 11 is in power connection with the driving mechanism.
Specifically, adjustment baffle 9 distributes along the fore-and-aft direction, and both ends level cunning dress is on side direction support frame 4 around, adjustment gear 11 is ordered about by actuating mechanism and is rotated, drives adjustment fluted disc 10 and rotates, and horizontal migration about adjustment baffle 9 is driven to adjustment fluted disc 10 pivoted in-process to the angle of adjusting hinged installation board 6 can be adjusted.
As a further improvement of the invention, the adjusting mechanism further comprises angle limit stoppers 8 arranged at the left and right sides of the hinged mounting plate 6. The angle limit stop 8 is provided with two, and is distributed on the left side and the right side of the hinged mounting plate 6 along the same straight line, and the angle limit stop 8 plays a role in enabling the maximum limit angle of the rotation angle of the hinged mounting plate 6 to be 20 degrees.
As a further improvement of the invention, the diameter ratio of the adjusting fluted disc 10 to the adjusting gear 11 is 1:2, the adjusting gear 11 is an incomplete gear, two toothed parts of the incomplete gear are symmetrically distributed around the circle center, and the circle center angles corresponding to the two toothed parts are both 90 degrees.
Specifically, the structure of the adjusting toothed disc 10 and the adjusting gear 11 is as shown in fig. 6, the adjusting gear 11 rotates once, and the adjusting toothed disc 10 rotates once intermittently, so that the adjusting guide 9 reciprocates once to the left and right intermittently.
As a further improvement of the invention, the front end and the rear end of the bottom of the adjusting guide plate 9 are provided with vertical sliding grooves 91, the end part of the hinged mounting plate 6 far away from the hinged part is provided with a connecting lug 61 which is slidably arranged in the vertical sliding groove 91, the top of the adjusting guide plate 9 is provided with horizontal sliding grooves 92 which are distributed along the front-rear direction, and the lower disc surface of the adjusting fluted disc 10 is provided with a connecting convex pin 101 which is slidably arranged in the horizontal sliding groove 92.
As a further improvement of the invention, the bottom of each bearing seat 3 is coaxially connected with a rotating disc 12, sixteen inclined through grooves 121 which are obliquely distributed along the same direction are arranged on the disc end surface of the rotating disc 12, and the rotating disc 12 is in power connection with a driving mechanism.
As a further improvement of the invention, the driving mechanism comprises a transmission rotating shaft 14 which is vertically distributed and the lower shaft part of which is arranged on the workbench 1, a driving motor 13 which is arranged at the bottom of the workbench 1 and is connected with the transmission rotating shaft 14, and a driving rotating wheel 15 which is correspondingly arranged at the lower part of the transmission rotating shaft 14, wherein the transmission rotating shaft 14 is coaxially connected with the adjusting gear 11, the side of the upper wheel face of the driving rotating wheel 15 is provided with a rotation shifting pin 151, and the rotation shifting pin 151 is matched with an inclined through groove 121 on the turntable 12.
Specifically, sixteen oblique through grooves 121 are obliquely distributed along the counterclockwise direction, and the oblique through grooves 121 are obliquely arranged, so that the rotating poking pins 151 on the driving rotating wheel 15 can be conveniently matched with the oblique through grooves 121 smoothly, and the rotating disc 12 can be poked to rotate sixteen times in the counterclockwise direction.
The assembling process of the badminton assembling system based on the intermittent motion control technology comprises the following specific processes:
when the badminton shuttlecock is used, six badminton heads are correspondingly placed into six bearing seats 3, the feather is fully placed in the feather hopper 5, initially, the hinged mounting plate 6 is in a vertical state, the automatic blanking mechanism in the feather hopper 5 automatically blanks to enable the feather to fall from an outlet, the pneumatic clamp 7 moves to the uppermost end to clamp the fallen feather, then, the driving motor 13 is started, and the adjusting gear 11 and the driving rotating wheel 15 are driven to rotate clockwise through the transmission rotating shaft 14;
wherein the rotation process of the adjusting gear 11: as shown in fig. 6, when the adjusting gear 11 rotates 90 ° counterclockwise (the rotating direction of the adjusting gear 11 and the adjusting fluted disc 10 in the drawing is opposite to the rotating direction of the top view), the adjusting fluted disc 10 is driven to rotate 180 ° clockwise, the adjusting guide plate 9 moves to the left side through the connecting convex pin 101 and the horizontal sliding slot 92, the hinged mounting plate 6 tilts to the left side in a rotating manner, when the hinged mounting plate 6 touches the angle limit stop 8 on the left side, the toothed part of the adjusting gear 11 is disengaged from the adjusting fluted disc 10, when the adjusting gear 11 continues to rotate 90 ° counterclockwise, the adjusting fluted disc 10 enters the intermittence period, in the process, the pneumatic clamp 7 inserts the gripped feather into the badminton ball head of the shuttlecock in the bearing seat 3 on the left side of the bearing turntable 2, and when the adjusting gear 11 rotates 90 ° counterclockwise again, the other toothed part on the adjusting gear 11 is engaged with the adjusting fluted disc 10, the adjusting fluted disc 10 is driven to rotate clockwise by 180 degrees again, the adjusting guide plate 9 is driven to move towards the right side through the connecting convex pin 101 and the horizontal sliding groove 92, the hinged mounting plate 6 is rotated and reset towards the right side, so as to carry out clamping preparation work of the next feather, when the adjusting gear 11 rotates anticlockwise by 90 degrees for the last time, the toothed part of the adjusting gear 11 is disengaged from the adjusting fluted disc 10 again, the adjusting fluted disc 10 enters an intermittent period, in the process, the pneumatic clamp 7 moves to the uppermost end to clamp the falling feather, and assembly after angle adjustment is prepared;
at the same time, during the counterclockwise rotation of the adjusting gear 11 by 360 °, the driving wheel 15 likewise rotates clockwise by 360 °, wherein during the first 180 °, the rotating shift pin 151 is disengaged from the slanted through slot 121 on the rotating disc 12. In the process of 180 degrees later, the rotating shifting pin 151 is meshed with the inclined through groove 121 on the rotating disc 12 and then is separated from the inclined through groove, and in the meshing process, the rotating disc 12 is shifted to rotate anticlockwise for sixteen minutes for one circle through the inclined through groove 121, so that the position of a ball hole in the head of the badminton is changed.
Repeating above-mentioned process sixteen times, accomplishing the equipment of a badminton ball head, at this moment, rotating electrical machines drives and bears 2 anticlockwise rotations 60 of revolving stage, takes off the badminton ball head of accomplishing the equipment from the front side that bears revolving stage 2, carries out subsequent injecting glue process, carries out the badminton ball head that supplements new unassembled from the rear side that bears revolving stage 2.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. Badminton equipment system based on intermittent motion control technique, including workstation (1), set up bearing revolving stage (2) on workstation (1), a plurality of bearing seat (3) of circumference equipartition on bearing revolving stage (2) mesa side, its characterized in that: every bears seat (3) and all installs on bearing revolving stage (2) with the pivoted mode, the left side that bears revolving stage (2) is equipped with side direction support frame (4), be equipped with feather hopper (5) on side direction support frame (4), be located the feather clamp insertion mechanism of feather hopper (5) bottom exit, feather clamp insertion mechanism is located the top that bears seat (3) of bearing revolving stage (2) left side department, still be equipped with the adjustment mechanism of adjustment feather clamp insertion mechanism equipment angle on side direction support frame (4), be equipped with respectively on workstation (1) with bear seat (3), adjustment mechanism power is connected in order to order about adjustment mechanism, bear the actuating mechanism of the intermittent motion separately of seat (3).
2. The shuttlecock assembly system based on intermittent motion control technology as claimed in claim 1 wherein: the feather clamping and inserting mechanism comprises a hinged mounting plate (6) hinged to the lateral supporting frame (4) and a pneumatic clamp (7) vertically mounted on the surface of the hinged mounting plate (6), and the adjusting mechanism is connected with one end, far away from the hinged position, of the hinged mounting plate (6).
3. A shuttlecock assembly system based on intermittent motion control technology as claimed in claim 2 characterised in that: the adjusting mechanism comprises an adjusting guide plate (9) which is connected with the hinged mounting plate (6) in a sliding mode at the bottom and is horizontally and slidably mounted on the lateral support frame (4), an adjusting fluted disc (10) which is horizontally arranged on the lateral support frame (4) and is connected with the top of the adjusting guide plate (9) in a sliding mode at the lower side disc surface, and an adjusting gear (11) which is connected with the adjusting fluted disc (10) in a meshing mode, wherein the adjusting gear (11) is in power connection with the driving mechanism.
4. A shuttlecock assembly system based on intermittent motion control technology as claimed in claim 3 characterised in that: the adjusting mechanism also comprises angle limit stoppers (8) arranged at the left side and the right side of the hinged mounting plate (6).
5. A shuttlecock assembly system based on intermittent motion control technology as claimed in claim 3 characterised in that: the diameter ratio of the adjusting fluted disc (10) to the adjusting gear (11) is 1: 2.
6. A shuttlecock assembly system based on intermittent motion control technology as claimed in claim 5 characterised in that: the adjusting gear (11) is an incomplete gear, two toothed parts of the incomplete gear are symmetrically distributed around the circle center, and the central angles corresponding to the two toothed parts are both 90 degrees.
7. A shuttlecock assembly system based on intermittent motion control technology as claimed in claim 3 characterised in that: vertical sliding grooves (91) are formed in the front end and the rear end of the bottom of the adjusting guide plate (9), connecting convex blocks (61) which are arranged in the vertical sliding grooves (91) in a sliding mode are arranged on the end portion, far away from the hinged portion, of the hinged mounting plate (6), horizontal sliding grooves (92) which are distributed in the front-rear direction are formed in the top of the adjusting guide plate (9), and connecting convex pins (101) which are arranged in the horizontal sliding grooves (92) in a sliding mode are arranged on the lower disc surface of the adjusting fluted disc (10).
8. A shuttlecock assembly system based on intermittent motion control technology as claimed in claim 7 characterised in that: the bottom of each bearing seat (3) is coaxially connected with a turntable (12), sixteen inclined through grooves (121) which are obliquely distributed along the same direction are arranged on the end face of the turntable (12), and the turntable (12) is in power connection with a driving mechanism.
9. The shuttlecock assembly system based on intermittent motion control technology of claim 8 wherein: the driving mechanism comprises a transmission rotating shaft (14) which is vertically distributed and is provided with a lower shaft part on the workbench (1), a driving motor (13) which is arranged at the bottom of the workbench (1) and is connected with the transmission rotating shaft (14), and a driving rotating wheel (15) which is correspondingly arranged at the lower part of the transmission rotating shaft (14), wherein the transmission rotating shaft (14) is coaxially connected with the adjusting gear (11), a rotating stirring pin (151) is arranged on the side of the upper wheel face of the driving rotating wheel (15), and the rotating stirring pin (151) is matched with an oblique through groove (121) on the turntable (12).
10. The assembly process of the shuttlecock assembly system based on the intermittent motion control technology applied to any one of claims 1 to 9 is characterized in that: the method comprises the following specific steps:
firstly, the badminton head is correspondingly placed into a bearing seat (3), and a feather is fully placed in a feather hopper (5);
(II) an automatic blanking mechanism in the pinna hopper (5) automatically blanks to enable the pinnas to fall from an outlet, and a pneumatic clamp (7) is used for clamping one pinna in advance;
(III) starting a driving motor (13) to enable the adjusting gear (11) and the driving rotating wheel (15) to synchronously rotate clockwise;
fourthly, the adjusting gear (11) rotates clockwise for a circle to enable the pneumatic clamp (7) to adjust the insertion angle, the pinna is reset after being inserted, and the pinna is clamped again;
fifthly, simultaneously, the driving rotating wheel (15) synchronously rotates clockwise, so that the toggle rotating disc (12) rotates sixteen times anticlockwise for one circle;
sixthly, repeating the step (four) and the step (five) sixteen times to complete the assembly of the badminton head.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114569994A (en) * | 2022-03-22 | 2022-06-03 | 临沂职业学院 | Precision badminton assembling device |
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