CN103758236B - A kind of insulation heat-insulating fireproof plate and its preparation method and production unit - Google Patents

A kind of insulation heat-insulating fireproof plate and its preparation method and production unit Download PDF

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Publication number
CN103758236B
CN103758236B CN201410025329.3A CN201410025329A CN103758236B CN 103758236 B CN103758236 B CN 103758236B CN 201410025329 A CN201410025329 A CN 201410025329A CN 103758236 B CN103758236 B CN 103758236B
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weight part
fireproof plate
insulating fireproof
slurry
district
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CN103758236A (en
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周明逵
陈武军
司广旭
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BEIJING YADA RUNBANG BUILDING MATERIAL Co.,Ltd.
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BEIJING YADA RUNBANG BUILDING MATERIAL Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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  • Laminated Bodies (AREA)
  • Building Environments (AREA)

Abstract

The present invention relates to a kind of insulation heat-insulating fireproof plate and its preparation method and production unit, its object is to provide a kind of energy-conserving and environment-protective, high insulating effect, a kind of insulation heat-insulating fireproof plate that fire-protection rating is high and its preparation method and production unit, first PLASTIC LAMINATED substrate is vacuumized by the present invention by described for use equipment, with stream slurry device, cast slurry is poured into after above described PLASTIC LAMINATED substrate again, vacuumize again from ground, described cast slurry is made to be filled in PLASTIC LAMINATED substrate space, obtained described insulation heat-insulating fireproof plate after dry, described cast slurry includes machine material and has jointly configured with inorganic materials, there is insulation, effect of adiabatic waterproof.

Description

A kind of insulation heat-insulating fireproof plate and its preparation method and production unit
Technical field
The present invention relates to heat preservation fireproofing material manufacturing technology field, particularly relate to a kind of insulation heat-insulating fireproof plate and its preparation method and production unit.
Background technology
Heat preservation fireproofing material purposes is extensive, it is especially in building trade, the requirement of the fire-retardant material of environmental protection and energy saving, insulation, safety is all higher, but, there is very big problem in the most of material used at present in building heat preservation field, can reach not only be incubated but also the material of the double-deck standard of fp few, therefore initiation fire accident is countless, causes casualties and loss that property is a large amount of.
Tradition heat-insulation material mainly contains organic foam plate class and inorganic heat insulation material two kinds of lagging materials, organic foam plate heat insulation effect is superior, easy construction, but have do not prevent fires, Yi Ran, release poison cigarette, speed on fire is fast, toxic gas diffusion is wide, firefighter is difficult near putting out a fire, and indicator of trapped personnel has little time to pull the shortcomings such as loose; And inorganic heat insulation material such as rock wool, glass wool, cement foamed, although these material fire resistances such as perlite, foamed glass, thermal insulation mortar are very good, but its heat retaining property is poor, does not reach energy conservation standard, and it is big to have difficulty of construction, cost height, the shortcoming that water-intake rate is big.
Now, whole world heat preserving and insulating material is just protecting integration direction outside efficient, energy-conservation, thin layer, heat insulation, waterproof to be developed, develop novel heat insulation lagging material and meet structural thermal insulation power-saving technology simultaneously, more emphasize to use heat-insulation material targetedly, by standard specifications design and construction, make great efforts improve insulating efficiency and reduce costs, therefore develop the focus that a kind of safe, practical novel heat preservation fireproofing material is investigation of materials field always.
Summary of the invention
The technical problem to be solved in the present invention is to provide the high a kind of insulation heat-insulating fireproof plate of a kind of energy-conserving and environment-protective, high insulating effect, fire-protection rating and its preparation method and production unit.
For reaching above-mentioned purpose, the present invention's one insulation heat-insulating fireproof plate, comprises PLASTIC LAMINATED substrate and cast slurry;
Wherein said cast slurry comprises water 100 weight part, silicates or silicon class powder body 40��80 weight part, silicone-based materials 5��15 weight part, binding agent 5��20 weight part and whipping agent 0.3��10 weight part.
The present invention's one insulation heat-insulating fireproof plate, wherein said PLASTIC LAMINATED substrate is EPS substrate or inorganic cotton fiber plate, and described inorganic cotton fiber plate can be microglass fiber plate, mineral wool fibre plate, rock wool fibers plate or silicic acid cotton fiber plate.
The present invention's one insulation heat-insulating fireproof plate, wherein said silicates or silicon class powder body are silicon powder or SILICA FUME, described silicone-based materials is sodium methyl silicate or silicone emulsion, and described binding agent is water glass or silicon sol, and described whipping agent is Sodium dodecylbenzene sulfonate or sodium sulfate.
The present invention one insulation heat-insulating fireproof plate, wherein also comprise filler, described filler comprise in hydroxide-type compounds, carbonate, Graphite Powder 99, ammonium polyphosphate, tetramethylolmethane, kaolin and nano-silicon any one or two or more.
The present invention's one insulation heat-insulating fireproof plate, wherein said hydroxide-type compounds 5��20 weight part, described carbonate 5��20 weight part, described Graphite Powder 99 10��30 weight part, described ammonium polyphosphate 3��15 weight part, described tetramethylolmethane 2��15 weight part, described kaolin 10��30 weight part, described nano-silicon 5��20 weight part.
Prepare a method for insulation heat-insulating fireproof plate, comprise following step:
Described PLASTIC LAMINATED substrate is vacuumized;
Described cast slurry is cast in described PLASTIC LAMINATED substrate surface and vacuumizes from another surface;
Obtained described insulation heat-insulating fireproof plate after dry.
A kind of method preparing insulation heat-insulating fireproof plate of the present invention, wherein said cast slurry comprises following preparation process:
Successively described silicone-based materials, described binding agent, described whipping agent, described silicates powder body and described filler are added in described water and stir, obtained described cast slurry.
A kind of production unit prepared insulation heat-insulating fireproof plate and use, wherein said equipment comprises support, live roll and mesh belt, described mesh belt forms the transmission mechanism of described PLASTIC LAMINATED substrate jointly by the described live roll on described support, it is provided with first successively according to transmission direction between described upper and lower mesh belt to vacuumize district and the 2nd and vacuumize district, vacuumizes district and the described 2nd in described first above described mesh belt and vacuumize and between district, be provided with stream slurry device.
The present invention is a kind of prepares the production unit that insulation heat-insulating fireproof plate uses, and is positioned at described first and vacuumizes and be provided with smoother roller between district and described stream slurry device, for flattening described PLASTIC LAMINATED substrate above wherein said mesh belt.
A kind of production unit prepared insulation heat-insulating fireproof plate and use of the present invention, wherein said 2nd vacuumizes district's part is positioned at below described stream slurry device, be positioned at above described mesh belt the described 2nd vacuumize district after side be provided with strike-off stick, described stream slurry device, the described 2nd vacuumizes and is provided with slurry accumulator tank below district and described strike-off stick.
The invention difference from existing technology is that the present invention achieves following technique effect:
1, the present invention is incubated heat-insulating fireproof plate and adopts organic materials and inorganic materials raw material simultaneously and be prepared from through vacuumizing, solve that organic materials insulation is not prevented fires, inorganic materials fire prevention and be incubated poor bottleneck problem.
2, the present invention is incubated heat-insulating fireproof plate production unit and has and drop into little, advantage that production efficiency height, cost of labor are low, and raw materials for production are environment friendly and pollution-free, and easily buying, product comprehensive cost are low, and the market competitiveness is strong.
3, the insulation heat-insulating fireproof plate fire-protection rating that the present invention produces reaches GB8624A level and does not fire standard, and thermal conductivity is less than 0.04w/ (m k).
Accompanying drawing explanation
Fig. 1 is the front view that the present invention is incubated heat-insulating fireproof plate production unit;
Fig. 2 is the vertical view that the present invention is incubated heat-insulating fireproof plate production unit.
Description of reference numerals: 1-support; 2-live roll; 3-mesh belt; 4-side frid; 5-first vacuumizes district; 6-smoother roller; 7-stream slurry device; 8-the 2nd vacuumizes district; 9-slurry accumulator tank; 10-strike-off stick; 11-tension-regulator.
Embodiment
Below in conjunction with drawings and Examples, to above-mentioned being described in more detail with other technology feature and advantage of the present invention.
Embodiment 1
Cast slurry preparation:
Under normal temperature, sodium methyl silicate 5kg is joined in 100kg water and stirs 5 minutes with rotating speed 500r/min, add after water glass 3kg stirs 5 minutes with rotating speed 500r/min again, add silicon sol 2kg and stir 10 minutes with rotating speed 500r/min, 10 minutes are stirred with 900r/min after adding Sodium dodecylbenzene sulfonate 0.3kg, simultaneously adding of stirring afterwards continues to stir 10 minutes with 900r/min after silicon powder 40kg, obtained described cast slurry.
By unit weight 10kg/m3(the optional unit weight of EPS substrate is 6��20kg/m to the EPS substrate of thick 5cm3) vacuumize, after getting through substrate cavity, while described EPS upper surface of base plate pours into a mould described cast slurry, carry out second time at lower surface and vacuumize, aspirate to be struck off by unnecessary slurry after 1.5 minutes and put away, obtained described insulation heat-insulating fireproof plate 1 after drying the substrate of cast slurry.
Embodiment 2
Cast slurry preparation:
Under normal temperature, sodium methyl silicate 5kg is joined in 100kg water and stirs 5 minutes with rotating speed 500r/min, add after water glass 3kg stirs 5 minutes with rotating speed 500r/min again, add silicon sol 2kg and stir 10 minutes with rotating speed 500r/min, 10 minutes are stirred with 900r/min after adding sodium sulfate 0.3kg, continue to stir 10 minutes with 900r/min after adding silicon powder 40kg, magnesium hydroxide 5kg, sierozem power 5kg, Graphite Powder 99 10kg, ammonium polyphosphate 3kg, tetramethylolmethane 2kg and kaolin 10kg while stirring afterwards successively, obtained described cast slurry.
By unit weight 10kg/m3(the optional unit weight of EPS substrate is 6��20kg/m to the EPS substrate of thick 5cm3) vacuumize, after getting through substrate cavity, while described EPS upper surface of base plate pours into a mould described cast slurry, carry out second time at lower surface and vacuumize, aspirate to be struck off by unnecessary slurry after 1.5 minutes and put away, obtained described insulation heat-insulating fireproof plate 2 after drying the substrate of cast slurry.
Embodiment 3
Cast slurry preparation:
Under normal temperature, silicone emulsion 10kg is joined in 100kg water and stirs 5 minutes with rotating speed 800r/min, add after water glass 5kg stirs 5 minutes with rotating speed 800r/min again, add silicon sol 5kg and stir 10 minutes with rotating speed 800r/min, 10 minutes are stirred with 1200r/min after adding Sodium dodecylbenzene sulfonate 0.6kg, silicon powder 60kg is added successively while stirring afterwards, magnesium hydroxide 10kg, sierozem power 10kg, Graphite Powder 99 20kg, ammonium polyphosphate 10kg, tetramethylolmethane 10kg, continue to stir 10 minutes with 1200r/min after kaolin 20kg and nano-silicon 10kg, obtained described cast slurry.
By unit weight 10kg/m3(the optional unit weight of EPS substrate is 6��20kg/m to the EPS substrate of thick 5cm3) vacuumize, after getting through substrate cavity, while described EPS upper surface of base plate pours into a mould described cast slurry, carry out second time at lower surface and vacuumize, aspirate to be struck off by unnecessary slurry after 1.5 minutes and put away, obtained described insulation heat-insulating fireproof plate 3 after drying the substrate of cast slurry.
Embodiment 4
Cast slurry preparation:
Under normal temperature, sodium methyl silicate 10kg is joined in 100kg water and stirs 5 minutes with rotating speed 800r/min, add after water glass 5kg stirs 5 minutes with rotating speed 800r/min again, add silicon sol 5kg and stir 10 minutes with rotating speed 800r/min, 10 minutes are stirred with 1200r/min after adding Sodium dodecylbenzene sulfonate 0.6kg, silicon powder 60kg is added successively while stirring afterwards, magnesium hydroxide 10kg, sierozem power 10kg, Graphite Powder 99 20kg, ammonium polyphosphate 10kg, continue to stir 10 minutes with 1200r/min after tetramethylolmethane 10kg and kaolin 20kg, obtained described cast slurry.
By unit weight 80kg/m3(the optional unit weight of microglass fiber plate is 40��120kg/m to the microglass fiber plate of thick 5cm3) vacuumize, after getting through substrate cavity, while described inorganic cotton fiber plate upper surface pours into a mould described cast slurry, carry out second time at lower surface and vacuumize, aspirate to be struck off by unnecessary slurry after 2 minutes and put away, obtained described insulation heat-insulating fireproof plate 4 after drying the substrate of cast slurry.
Embodiment 5
Cast slurry preparation:
Under normal temperature, silicone emulsion 15kg is joined in 100kg water and stirs 5 minutes with rotating speed 800r/min, add after water glass 10kg stirs 5 minutes with rotating speed 800r/min again, add silicon sol 10kg and stir 10 minutes with rotating speed 800r/min, 10 minutes are stirred with 1200r/min after adding sodium sulfate 1kg, silicon powder 80kg is added successively while stirring afterwards, magnesium hydroxide 20kg, sierozem power 20kg, Graphite Powder 99 30kg, ammonium polyphosphate 15kg, tetramethylolmethane 15kg, continue to stir 10 minutes with 1200r/min after kaolin 30kg and nano-silicon 20kg, obtained described cast slurry.
By unit weight 80kg/m3(the optional unit weight of microglass fiber plate is 40��120kg/m to the microglass fiber plate of thick 5cm3) vacuumize, after getting through substrate cavity, while described inorganic cotton fiber plate upper surface pours into a mould described cast slurry, carry out second time at lower surface and vacuumize, aspirate to be struck off by unnecessary slurry after 2 minutes and put away, obtained described insulation heat-insulating fireproof plate 5 after drying the substrate of cast slurry.
Microglass fiber plate also can be replaced other inorganic cotton fiber plates, such as mineral wool fibre plate, rock wool fibers plate, and silicic acid cotton fiber plate etc.
A kind of production unit preparing insulation heat-insulating fireproof plate of the present invention, comprise support 1, live roll 2 and mesh belt 3, mesh belt 3 forms the transmission mechanism of described PLASTIC LAMINATED substrate jointly by the live roll 2 on support 1, it is provided with first successively according to transmission direction between upper and lower mesh belt 3 to vacuumize district 5 and the 2nd and vacuumize district 8, above mesh belt 3 in first vacuumize district 5 and the 2nd vacuumize be provided with between district 8 stream slurry device 7, and the 2nd vacuumize district 8 part be positioned at stream slurry device below, be positioned at above mesh belt 3 first vacuumize district 5 and stream slurry device 7 between be provided with smoother roller 6, for flattening described PLASTIC LAMINATED substrate, it is positioned at the 2nd above mesh belt 3 to vacuumize side behind district 8 and be provided with strike-off stick 10, stream slurry device 7, 2nd vacuumizes and is provided with slurry accumulator tank 9 below district 8 and strike-off stick 10, live roll 2 is provided with tension-regulator 11, for regulating mesh belt 3 degree of tightness, side frid 4 is had between on the upside of two live rolls 2, do not fall down from mesh belt 3 for the protection of PLASTIC LAMINATED substrate.
When the insulation heat-insulating fireproof plate of above embodiment uses this invention equipment in preparation process, first PLASTIC LAMINATED substrate (EPS substrate or inorganic cotton fiber plate) is positioned on mesh belt 3, live roll 2 rotates clockwise, drive mesh belt 3 transmission to the right, when PLASTIC LAMINATED base plate transfer vacuumizes mesh belt 3 place above district 5 to first, through vacuum pump evacuation, the cavity of PLASTIC LAMINATED substrate is got through, after flattening by locating back 6, move to the lower section of stream slurry device 7, casting slurry body is poured into PLASTIC LAMINATED upper surface of base plate by stream slurry device 7, meanwhile, 2nd vacuum pump vacuumizing district 8 starts to vacuumize, casting slurry body is drawn in PLASTIC LAMINATED substrate cavity, strike off through strike-off stick 10 again, obtained insulation heat-insulating fireproof plate after dry, unnecessary casting slurry body and after striking off remaining slurry stream enter in slurry accumulator tank 9 to reclaim.
The 5 kinds of insulation heat-insulating fireproof plates above embodiment prepared carry out heat conduction and flammability test, and detected result is such as table 1:
Table 1 is prevented fires test data of experiment
Each product all reaches GB8642-2012A level fire-protection standard and GB/T10294 thermal insulation material heat conductivility standard by detection above.
Above-described embodiment is only the preferred embodiment of the present invention be described; not the scope of the present invention is limited; under the prerequisite not departing from inventive design spirit; the various distortion that the technical scheme of the present invention is made by those of ordinary skill in the art and improvement, all should fall in the protection domain that claims of the present invention is determined.

Claims (8)

1. an insulation heat-insulating fireproof plate, it is characterised in that comprise following component:
PLASTIC LAMINATED substrate;
Cast slurry;
Wherein said cast slurry comprises water 100 weight part, silicates or silicon class powder body 40��80 weight part, silicone-based materials 5��15 weight part, binding agent 5��20 weight part and whipping agent 0.3��10 weight part;
Wherein said silicates or silicon class powder body are silicon powder or SILICA FUME, and described silicone-based materials is sodium methyl silicate or silicone emulsion, and described binding agent is water glass or silicon sol, and described whipping agent is Sodium dodecylbenzene sulfonate or sodium sulfate;
Also comprise filler, described filler comprise in hydroxide-type compounds, carbonate, Graphite Powder 99, ammonium polyphosphate, tetramethylolmethane, kaolin and nano-silicon any one or two or more.
2. it is incubated heat-insulating fireproof plate as claimed in claim 1, it is characterised in that: described PLASTIC LAMINATED substrate is EPS substrate or inorganic cotton fiber plate.
3. it is incubated heat-insulating fireproof plate as claimed in claim 1, it is characterized in that: described hydroxide-type compounds 5��20 weight part, described carbonate 5��20 weight part, described Graphite Powder 99 10��30 weight part, described ammonium polyphosphate 3��15 weight part, described tetramethylolmethane 2��15 weight part, described kaolin 10��30 weight part, described nano-silicon 5��20 weight part.
4. prepare the method being incubated heat-insulating fireproof plate as according to any one of claim 1-3 for one kind, it is characterised in that comprise following step:
Described PLASTIC LAMINATED substrate is vacuumized;
Described cast slurry is cast in described PLASTIC LAMINATED substrate surface and vacuumizes from another surface;
Obtained described insulation heat-insulating fireproof plate after dry.
5. the preparation method of insulation heat-insulating fireproof plate as claimed in claim 4, it is characterised in that described cast slurry comprises following preparation process:
Successively described silicone-based materials, described binding agent, described whipping agent, described silicates powder body and described filler are added in described water and stir, obtained described cast slurry.
6. the production unit being incubated heat-insulating fireproof plate preparation method as claimed in claim 5 and using, it is characterized in that: described equipment comprises support, live roll and mesh belt, described mesh belt forms the transmission mechanism of described PLASTIC LAMINATED substrate jointly by the described live roll on described support, it is provided with first successively according to transmission direction between upper and lower mesh belt to vacuumize district and the 2nd and vacuumize district, vacuumizes district and the described 2nd in described first above described mesh belt and vacuumize and between district, be provided with stream slurry device.
7. production unit as claimed in claim 6, it is characterised in that: it is positioned at described first above described mesh belt and vacuumizes and be provided with smoother roller between district and described stream slurry device, for flattening described PLASTIC LAMINATED substrate.
8. production unit as claimed in claim 6, it is characterized in that: the described 2nd vacuumizes district's part is positioned at below described stream slurry device, be positioned at above described mesh belt the described 2nd vacuumize district after side be provided with strike-off stick, described stream slurry device, the described 2nd vacuumizes and is provided with slurry accumulator tank below district and described strike-off stick.
CN201410025329.3A 2014-01-20 2014-01-20 A kind of insulation heat-insulating fireproof plate and its preparation method and production unit Active CN103758236B (en)

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CN104446326A (en) * 2014-12-16 2015-03-25 常熟市易安达电器有限公司 Mining flame-proof type power box
CN105198333A (en) * 2015-10-30 2015-12-30 王璐 Modified grouting material
CN108147836A (en) * 2017-04-25 2018-06-12 石建团 A kind of rock wool fibers cement heat preserving plate
CN111907169A (en) * 2019-05-07 2020-11-10 河北鑫山建材有限公司 A-grade flame-retardant polystyrene heat-insulation template and preparation method thereof
CN112848583B (en) * 2020-12-31 2022-08-05 雅达环保科技(玉田)有限公司 Flame-retardant insulation board and preparation method thereof

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CN202745305U (en) * 2012-08-01 2013-02-20 邯郸市英宏建材设备制造有限责任公司 Fireproof thermal insulation integrated plate
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CN202577827U (en) * 2011-08-08 2012-12-05 广东松本绿色板业股份有限公司 Heat preservation and fire protection integrating board
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