CN109021837A - Fireproof heat insulating adhesive - Google Patents

Fireproof heat insulating adhesive Download PDF

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Publication number
CN109021837A
CN109021837A CN201810930081.3A CN201810930081A CN109021837A CN 109021837 A CN109021837 A CN 109021837A CN 201810930081 A CN201810930081 A CN 201810930081A CN 109021837 A CN109021837 A CN 109021837A
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China
Prior art keywords
weight
parts
fire
heat insulating
fireproof heat
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CN201810930081.3A
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CN109021837B (en
CN109021837B8 (en
Inventor
李碧英
张泽江
朱剑
颜明强
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Sichuan Fire Research Institute of Ministry of Public Security
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Sichuan Fire Research Institute of Ministry of Public Security
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Priority to CN201810930081.3A priority Critical patent/CN109021837B8/en
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Publication of CN109021837B publication Critical patent/CN109021837B/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J1/00Adhesives based on inorganic constituents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers
    • E04B1/94Protection against other undesired influences or dangers against fire
    • E04B1/941Building elements specially adapted therefor
    • E04B1/942Building elements specially adapted therefor slab-shaped
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Electromagnetism (AREA)
  • Acoustics & Sound (AREA)
  • Building Environments (AREA)
  • Paints Or Removers (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Fireproofing Substances (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a kind of fireproof heat insulating adhesive, the fireproof heat insulating adhesive includes following component: 100 parts by weight of saturated solution of magnesium sulfate, 100 parts by weight of magnesia, 100~500 parts by weight of water, cured modified dose of 0.05~20 parts by weight, 0.5~50 parts by weight of water-repellent modified dose of 0.05~40 parts by weight, 10~70 parts by weight of fire retardant and fire retarding synergist.Fire prevention coating modification is carried out to polystyrene foam sheet using fireproof heat insulating adhesive of the invention, so that fireproof heat insulating adhesive penetrates into polystyrene foam sheet and achievees the purpose that uniform coating modification.Have many advantages, such as that bending resistance, compression strength is high, tolerance is good with chromatic steel sandwich plate prepared by polystyrene fire-proof insulation board of the invention again, have good burning performance, collapse in the scene of a fire.

Description

Fireproof heat insulating adhesive
Technical field
The invention belongs to technical field of fire control more particularly to a kind of fireproof heat insulating adhesives.
Background technique
Chromatic steel sandwich plate be using color painted steel strip as plane materiel, with polystyrene foam, polyurethane foam, phenol formaldehyde foam, Mineral wool, rock wool are core material, heat the ultralight building board that pressurization is combined in continuous forming machine with heat-curable glue.Color steel Battenboard has from heavy and light (for the 1/20~1/30 of concrete roof weight), insulation (its core material thermal conductivity value≤ 0.041W/mk), the features such as intensity height, bending resistance resistance to compression, speed of application are fast, bright in colour is a kind of collection load-bearing, heat preservation, anti- Water, fire prevention finishing are widely used in building surface in big industrial factory at present, warehouse, gymnasium, surpass in the novel space enclosing structure material of one City, prefabricated house, dust proof workshop and other need insulation fireproof place.However from the applicable cases of current chromatic steel sandwich plate From the point of view of, there is also many problems: 1) using polystyrene, polyurethane foam, phenol formaldehyde foam as the color steel plate of core material, having flammability Can not good enough, fire endurance is low and the scene of a fire in color steel plate the security risks such as easily collapse, fall off.2) traditional inorganic heat preservation core material Such as glass cotton, rock wool class, which are deposited, to be needed to adulterate in production a large amount of inflammable glue and is bonded, and the fire resisting of rock wool, glass cotton is reduced The limit;At the same time, since rock wool, glass cotton are inorganic material, the adhesive property with color steel plate is only respectively the 1/ of organic foam 3,1/2, affect the integral strength of color steel heat preservation plate material;Another aspect rock wool, the easy dusting of glass cotton class material reuse number It is limited, and water absorption rate is up to 5%, after a period of use, rock wool water swelling, composite plate easily plays bulging deformation;And material money Source is limited, and dust is full of in production process, very big on the influence of work human and environment, and easy dusting when use, after falling on the person Easily there is the problems such as pruitus.
Chinese patent literature CN104610676A discloses a kind of polystyrene chromatic steel sandwich plate, the color steel layer including surface layer With the polystyrene XPS cystosepiment of internal layer, polystyrene foam plate includes polystyrene, nucleating agent, stabilizer, fire retardant, hair Infusion, smoke suppressant and compatilizer composition, obtain by foaming extrusion.Chromatic steel sandwich plate is first by white glue with vinyl, silica solution, organic It is stirred evenly after silicone resin adhesive mixing, obtains combined high temperature adhesive, be then uniformly applied to combined high temperature adhesive Then the fire-retardant XPS plate material of preparation is overlying on color steel adhesive face by color steel plate surface, be suitable for 12 kilograms pressure 10 minutes, obtain Color steel insulation sandwich board.Main problem existing for this method is that the chromatic steel sandwich plate compression strength for preparing is not good enough, core material and color Cohesive force between steel plate is not strong enough, and the combustibility of color steel plate core material cannot reach GB8624-2012A grades of requirements, and there are fire Fire spread, which even flashes over, in waits fire safety evaluatings hidden danger.
Chinese patent ZL201410377370.7 discloses a kind of fire prevention adhesive.The fire prevention adhesive is with silicate cement Mud or silicates inorganic glue are matrix, and additional fire retardant modification forms, and existing main problem is that adhesive itself prevents fires, is resistance to Fire, heat absorption capacity are not good enough, cannot carry out cooperative flame retardant with flame-retardant system, therefore to meet A grades of EPS insulation board calorific values and reach small In 3.0MJ/kg requirement, needs to add a large amount of inorganic fire retardants and inorganic filler carries out absorbing and cooling temperature, cause plate than great; There was only fire protecting performance after the adhesive solidification of this method fire prevention simultaneously, does not have thermal insulation property, modified EPS insulation board is caused to lead Hot coefficient is generally bigger than normal.Meanwhile such fire prevention adhesive due to fire resistance it is not good enough, refractory temperature cannot reach 1000 degree with On, cause insulation board to be not easily formed honeycomb layer of charcoal skeleton when burning in the scene of a fire.On the other hand the fire prevention adhesive is modified When EPS insulation board, the self-curing speed of adhesive penetrated inside polystyrene foam plate is slow, is completely dried time needs 20 days or more, the production cycle was long, was unfavorable for industrial application.
Summary of the invention
The present invention is not good enough for polystyrene chromatic steel sandwich plate compression strength in the prior art, between core material and color steel plate Cohesive force is not strong enough, and the technical problem that the combustibility of core plate cannot be up to standard is, and it is an object of the present invention to provide a kind of fireproof heat insulating gluing Agent.
Fireproof heat insulating adhesive of the present invention, including following component: 100 parts by weight of saturated solution of magnesium sulfate, oxidation 100 parts by weight of magnesium, 100~500 parts by weight of water, cured modified dose of 0.05~20 parts by weight, water-repellent modified dose of 0.05~40 weight Part, 0.5~50 parts by weight of 10~70 parts by weight of fire retardant and fire retarding synergist.
The fireproof heat insulating adhesive further includes 0.5~20 parts by weight of heat shielding additives and/or infrared light screening agent 0.5~20 Parts by weight.
Described cured modified dose is selected from citric acid, acetic acid, phosphoric acid, oxalic acid, calgon, formic acid and bigcatkin willow acid substance group One of or it is a variety of;
Described water-repellent modified dose is selected from melamine urea-formaldehyde resin, aqueous epoxy resins, resol resins, aqueous silicon third One of lotion, waterborne styrene-acrylic emulsion and methylsiloxane substance group are a variety of;
The fire retardant is aluminium hydroxide and/or magnesium hydroxide;
The fire retarding synergist is selected from zinc borate, microencapsulated powder oil, ammonium polyphosphate, pentaerythrite, melamine, nanometer Two or more in montmorillonite, graphite, molecular sieve, atlapulgite and kaolinite soil material group.
The heat shielding additives select SiO2One of aeroge, glass microballoon and ceramic microbead substance group are a variety of;
The infrared light screening agent is selected from TiO2, crystal whisker of hexa potassium titanate, SiC, one of carbon black and titanium collosol substance group.
In a preferred embodiment of the present invention, 100 parts by weight of saturated solution of magnesium sulfate, 100 parts by weight of magnesia, water 300 ~450 parts by weight, cured modified dose of 5~20 parts by weight, water-repellent modified dose of 0.05~20 parts by weight, 10~50 parts by weight of fire retardant With 0.5~30 parts by weight of fire retarding synergist.
The fireproof heat insulating adhesive further includes 5~15 weight of 5~12 parts by weight of heat shielding additives and/or infrared light screening agent Part.
Another object of the present invention is to provide a kind of polystyrene chromatic steel sandwich plates.The polystyrene coloured silk steel clamp core Plate includes:
One core plate, the core plate are polystyrene fire-proof insulation board;
Two color steel plates are bonded in the two sides of the polystyrene fire-proof insulation board respectively;
Both side plate and two sealing plates are bonded in two long sides and two short sides of the polystyrene fire-proof insulation board respectively On;
Wherein, the polystyrene sandwich panel preparation includes the following steps:
S1 prepares polystyrene foam sheet;
S2 configures fireproof heat insulating adhesive, wherein the fireproof heat insulating adhesive includes following component: magnesium sulfate saturation 100 parts by weight of solution, 100 parts by weight of magnesia, 100~500 parts by weight of water, cured modified dose of 0.05~20 parts by weight, waterproof 0.05~40.0 parts by weight of modifying agent, 10~70 parts by weight fire retarding synergist of fire retardant, 0.5~50 parts by weight, heat shielding additives 0.5~20 parts by weight of 0.5~20 parts by weight and infrared light screening agent;
S3 carries out fire prevention coating modification to polystyrene foam sheet, wherein the coating modification is first by fireproof heat insulating Adhesive is added in the fire prevention coating modification equipment for being placed with polystyrene foam sheet under the high pressure of 0.3~1.0MPa, Then vacuum suction method is utilized, polystyrene foam sheet prepared by step S1 is stood under the pressure of 0.01~0.09MPa It penetrates 10 seconds~10 minutes, so that fireproof heat insulating adhesive penetrates into polystyrene foam sheet and reaches uniform coating modification Purpose;
The polystyrene foam sheet baking and curing of coating modification is formed 5~20h and obtains polystyrene fire-proof heat preservation by S4 Plate.
Wherein, the four side of two color steel plate has U type slot, the opposite sides side point of the both side plate and two sealing plates Not Ju You 90 ° of flangings, 90 ° of flangings of the both side plate and two sealing plates are wrapped in respectively in the U type slot of two color steel plate, with Formed interface reinforce while and socket reinforce while.
Wherein, citric acid, acetic acid, phosphoric acid, oxalic acid, calgon, formic acid and salicylic acid are selected from for described cured modified dose One of substance group is a variety of;
Described water-repellent modified dose is selected from melamine urea-formaldehyde resin, aqueous epoxy resins, resol resins, aqueous silicon third One of lotion, waterborne styrene-acrylic emulsion and methylsiloxane substance group are a variety of;
The fire retardant is aluminium hydroxide and/or magnesium hydroxide;
The fire retarding synergist is selected from zinc borate, microencapsulated powder oil, ammonium polyphosphate, pentaerythrite, melamine, nanometer Two or more in montmorillonite, graphite, molecular sieve, atlapulgite and kaolinite soil material group.
The heat shielding additives select SiO2One of aeroge, glass microballoon and ceramic microbead substance group are a variety of;
The infrared light screening agent is selected from TiO2, crystal whisker of hexa potassium titanate, SiC, one of carbon black and titanium collosol substance group.
It is preferred that the polystyrene pre-expanded particles for being 5~15g/L using density penetrate pressure 0.3 as raw material, in steam ~0.8MPa, steam time of break-through are to prepare polystyrene foam sheet under 3 seconds~20 seconds.
A further object of the present invention is to provide a kind of methods for preparing polystyrene chromatic steel sandwich plate of the invention, special Sign is to include the following steps:
The four side of step 1) two color steel plate rolls over 90 ° using folding brake inner surface, forms four bound edges;Two sides Plate, two sealing plates opposite sides side be utilized respectively folding brake exterior surface roll over 90 ° of shape flangings in 90 °;
Even application binder is distinguished on the inner surface of step 2) two color steel plate, and polystyrene fire-proof insulation board is made It is bonded between two color steel plate for core plate;
The inside adhesive stripe-coating of both side plate is bonded on two long sides of the core plate by step 3) respectively, the side Two 90 ° of flangings of plate are respectively with the bound edge of two color steel plate again to 90 ° of infolding to wrap up two 90 ° of foldings for fastening residence and stating side plate Side, formed interface reinforce while and socket reinforce while;
The inside adhesive stripe-coating of two sealing plates is bonded in two short sides of the core plate by step 4) respectively, the envelope Two 90 ° of flangings of plate are respectively with the bound edge of two color steel plate again to 90 ° of infolding to wrap up two 90 ° of foldings for fastening residence and stating sealing plate Side forms color steel plate to be pressed;
Step 6) treats pressure color steel plate by vacuum bag pressure method, cold-hot pressure equipment or roll unit and applies 0.5~25MPa pressure Power, curing molding obtain the polystyrene chromatic steel sandwich plate.
The positive effect of the present invention is that: the preparation method of polystyrene fire-proof insulation board of the invention is simple, only Need to increase on the basis of the production of traditional eps foam heat preservation plate material a set of negative pressure fire prevention coating modification equipment, equipment is thrown Enter less, and with short production cycle, is conducive to industrial application.
In addition fireproof heat insulating adhesive of the present invention, be with sulfate liquor mix light calcined magnesia (MgO) powder, it is additional Cured modified dose, water-repellent modified dose, the air-setting multiple element that is combined of fire retardant, heat shielding additives and infrared light screening agent it is multiple Close MgO-MgSO4-H2O inorganic fire keeps the temperature cementitious material, which is not necessarily to that can react under room temperature Sintering and steam-cured, light weight, intensity is high, fire prevention, condensation are fast, sound insulation, heat preservation, refractory temperature can achieve 1400 DEG C with first-class excellent Point.On the one hand the compound MgO-MgSO of the multielement4-H2The magnesia inorganic fire heat preservation cementitious material of O air-setting contains 12% hydration It crystallizes, there is absorbing and cooling temperature effect when burning in the scene of a fire itself, can be played with flame-retardant system of the present invention and cooperate with flameproof effect, therefore When meeting A grades of EPS insulation board calorific values and being required less than 3.0MJ/kg, need fire retardant to be added and the additive amount of inorganic filler compared with It is small, reduce the specific gravity of insulation board.On the other hand due to including heat shielding additives and infrared light screening agent in gluing agent prescription, make to prevent Fire heat preservation adhesive itself has thermal insulation property, can generate synergistic effect with the heat insulation effect of EPS insulation board, further decrease and change The thermal coefficient of fire retardant EPS fireproof heated board after property.At the same time, since inorganic fire heat preservation adhesive refractory temperature reaches 1400 DEG C or more, layer of charcoal skeleton stabilization is not fallen off after the modified EPS insulation board scene of a fire A grades of can be made to burn.
The specific gravity of last A2 polystyrene fireproof heated board of the invention is less than 80kg/m3, the small 0.045w/ of thermal coefficient The compression strength of mk, deformation 10% are greater than 200KPa, and flue gas toxity reaches ZA1 grades, and oxygen index (OI) reaches 70 or more, and flammability Calorific value as defined in GB8624-2012 can be reached less than 3.0MJ/kg requirement.Traditional inorganic heat-insulation board is preferably overcome than great In 260Kg/M3, thermal coefficient be greater than 0.063w/mk the deficiencies of.At the same time, EPS fireproof heated board of the present invention changes through fire prevention After property, due to MgO-MgSO4-H2O inorganic fire keeps the temperature the solidification gelling reaction of adhesive itself, and plate can be complete after 5 hours All solidstate shortens the production cycle of plate.In addition, polystyrene fire-proof insulation board of the present invention, can also effectively solve polyphenyl The tradition organic heat-insulating color steel plate combustibility such as ethylene is not ideal enough, flue gas toxity easily collapses by force, in the scene of a fire and traditional rock wool, glass The inorganic color steel plate thermal and insulating performance such as cotton is not ideal enough, the plate moisture absorption plays drum deformation, reuse number is limited and material It is full of dust during easy dusting, production and construction, very big etc. security risks are influenced on work human and environment.
Color steel plate prepared by the present invention passes through the integration knot in structure using flute profile side plate, flute profile sealing plate and upper and lower panel It closes, when sandwich color steel plate surface stress of the present invention, due to the integration at the edge of side plate, sealing plate, panel and core plate It reinforces, and the bathtub construction of side plate, sealing plate plays outer support frame, when further improving sandwich color steel plate surface stress Bending strength;On the other hand due in the present invention core plate, side plate, sealing plate and upper and lower panel be combined into an entirety, one Aspect had both improved bending strength when sandwich color steel plate surface stress, while it is viscous effectively to solve existing chromatic steel sandwich plate The problems such as knotting strength is bad, color steel plate room easily collapses in the scene of a fire.Have many advantages, such as that bending resistance, compression strength is high, tolerance is good simultaneously Can also effectively solve traditional organic heat-insulating color steel plate combustibility such as polystyrene is not ideal enough, flue gas toxity is strong, in the scene of a fire It easily collapses and the inorganic color steel plate thermal and insulating performances such as traditional rock wool, glass cotton is not ideal enough, the deformation of the plate moisture absorption drum, repeat to make With dust is full of during number is limited and the easy dusting of material, production and construction, it is hidden to influence very big equal safety to work human and environment Suffer from.
Have that bending resistance, compression strength are high, tolerance is good, have good burning performance, fire according to chromatic steel sandwich plate prepared by the present invention The advantages that not collapsing in, can be widely used for building surface in big industrial factory, warehouse, gymnasium, supermarket, prefabricated house, dust proof workshop and its He needs insulation fireproof place.
It is described further below with reference to technical effect of the attached drawing to the design of invention, specific structure and generation, to fill Ground is divided to understand the purpose of the present invention, feature and effect.
Detailed description of the invention
Fig. 1 is polystyrene sandwich panel side structure (omitting sealing plate) decomposition diagram of the present invention;
Fig. 2 is that (expression of label 30 is by sealing plate 24 to polystyrene sandwich panel side structure combination diagram of the present invention 90 ° of flangings 242 of the core plate masked, sealing plate 24 are not shown);
Fig. 3 is polystyrene sandwich panel of the present invention another side structure (omitting side plate) decomposition diagram;
Fig. 4 is that (expression of label 30 is by side to polystyrene sandwich panel of the present invention another side structure combination diagram 90 ° of flangings 222 of the core plate that plate 22 masks, side plate 22 are not shown).
Specific embodiment
1 Examples 1 to 6 of embodiment and comparative example 1~2
Step 1) prepares polystyrene foam substrate
The polystyrene pre-expanded particles for being 5~15g/L using density penetrate pressure P as raw material, in steam1MPa, steam are worn The saturating time is t1Under prepare polystyrene foam sheet.
Step 2) prepares polystyrene fire-proof insulation board
Polystyrene foam sheet is placed in fire prevention coating modification equipment, the fireproof heat insulating glue that then will be formulated in table 2 Agent is sticked in P2It is added under the high pressure of MPa in the fire prevention coating modification equipment for being placed with polystyrene foam sheet, then exists P3Time of repose t under MPa pressure2, so that fireproof heat insulating adhesive is penetrated into polystyrene foam sheet, so that coating modification is carried out, Then solidified forming time t3, obtain EPS fireproof heated board.
Step 3) prepares polystyrene chromatic steel sandwich plate
The four side of positive color steel plate 12, back side color steel plate 14 is rolled over using folding brake inner surface as shown in figures 1-4 90 °, form four bound edges 16;The opposite sides side of both side plate 22, two sealing plates 24 is utilized respectively folding brake exterior surface folding again 90 ° of shapes flanging 222 and 90 ° flanging 242 in 90 °.
Overleaf on the inner surface of color steel plate 14 respectively even application binder (binder as shown in table 3), by polyphenyl Ethylene fireproof heated board 30 is bonded on the overleaf inner surface of color steel plate 14, uniform in the another side of polystyrene fire-proof insulation board Then positive color steel plate 12 is bonded on the another side of polystyrene fire-proof insulation board 30, by polyphenyl second by adhesive stripe-coating Alkene fireproof heated board bonding is folded between positive color steel plate 12 and back side color steel plate 14 as core plate.
The inside adhesive stripe-coating of both side plate 22 is bonded on two long sides of core plate 30 respectively, two 90 ° of side plate 22 Flanging 222 is respectively with the bound edge 16 of color steel plate 12,14 again to 90 ° of infolding, to wrap up two 90 ° of flangings 222 for fastening side plate 22, Formed interface reinforce while and socket reinforce while.
The inside adhesive stripe-coating of two sealing plates 24 is bonded in two short sides of core plate 30 respectively, two 90 ° of sealing plate 24 Flanging 242 fastens two 90 ° of flangings 242 of sealing plate 24 to 90 ° of infolding again with the bound edge 16 of color steel plate 12,14 respectively with package, Form color steel plate to be pressed.
Apply P by treating pressure color steel plate using cold-hot pressure equipment4MPa pressure, curing molding, preparation cost invention polyphenyl Ethylene chromatic steel sandwich plate.
1 polystyrene chromatic steel sandwich plate preparation technology parameter of table
2 fireproof heat insulating gluing agent prescription of table
It is sufficiently stirred and is uniformly dispersed after above-mentioned substance is weighed by weight, obtain fireproof heat insulating adhesive.
3 color steel sandwich plate adhesive layer of table and structure
The performance of obtained fire retardant eps foam heat preservation plate material is tested, as shown in table 4.
The performance parameter of 4A grades of eps foam sandwich color steel plate of table
Insulation board core material thermal coefficient of the present invention is lower than 0.045w/mk, and core material specific gravity can reach 80Kg/M3Hereinafter, core 10% deformation compression strength of material is greater than 200KPa, and calorific value is less than 3MJ/kg, reaches GB8624-2012 construction material combustibility point A2 grades of Fire retardant grade requirements of grade.It is with sulfate liquor mix light calcined magnesia that this, which protects heat preservation adhesive mainly due to the present invention, (MgO) powder, it is additional to solidify modifying agent, water-repellent modified dose, the air hardening that is combined of fire retardant, heat shielding additives and infrared light screening agent The compound MgO-MgSO of property multiple element4-H2O inorganic fire keeps the temperature cementitious material, on the one hand the compound MgO-MgSO of the multielement4- H2The magnesia inorganic fire heat preservation cementitious material of O air-setting contains 12% crystalline hydrate, when burning in the scene of a fire itself there is heat absorption to drop Temperature effect, can play with flame-retardant system of the present invention and cooperate with flameproof effect, therefore be less than meeting A grades of EPS insulation board calorific values When 3.0MJ/kg is required, needs the additive amount of fire retardant to be added and inorganic filler smaller, reduce the specific gravity of insulation board.It is another The compound MgO-MgSO of air-setting multiple element that aspect is combined due to present invention fire prevention adhesive4-H2The heat preservation of O inorganic fire Cementitious material itself compression strength is big, and the compression strength of 10% deformation of core material of the present invention is caused to be greater than 200KPa.
Due to not using fire retardant of the invention, thermal insulating filling and infrared light screening agent in comparative example 1, but only pass through Sulfate liquor mix light calcined magnesia (MgO) powder is added, it is additional to solidify modifying agent, the water-repellent modified dose of air-setting being combined MgO-MgSO4-H2O inorganic fire keeps the temperature cementitious material, due to not adding fire retardant and fire retarding synergist of the present invention, leads to plate ratio Heavy and light and calorific value is higher is not able to satisfy A2 grades of calorific values less than 3MJ/kg needs.And the fire-retardant association of fireproof heat insulating adhesive of the present invention The calorific value of polystyrene foam heat preservation plate material itself can have both been diluted with formula, while can also pass through the decomposition of fire retardant itself Heat absorption is to offset calorific value, to make polystyrene foam heat preservation plate material of the invention that can reach A2 grades of heat under lower specific gravity Value is less than 3MJ/kg requirement, and thermal coefficient is also due to inorganic filler additive amount is few and relatively low.
Comparative example 2, warm board core material thermal coefficient are lower than 0.063w/mk, and core material specific gravity can reach 120Kg/M3, core 10% deformation compression strength 135KPa of material, it is big compared with Insulation board core material thermal coefficient of the present invention, than great, and insulation board more of the present invention 10% deformation compression strength of core material is small.This is because comparative example 2 is prevented fires, adhesive uses 30% sodium silicate aqueous solution for glue Glutinous agent, in the case where other are formulated constant situation with fireproof heat insulating adhesive of the present invention, since adhesive itself and flame-retardant system do not have Synergistic fire retardation is played, when plate calorific value being caused to reach A2 grades of calorific values less than 3MJ/kg requirement, insulation board specific gravity is more of the invention It is bigger than normal.And fireproof heat insulating adhesive of the present invention be with sulfate liquor mix light calcined magnesia (MgO) powder, it is additional cured modified Agent, water-repellent modified dose, the compound MgO- of air-setting multiple element that is combined of fire retardant, heat shielding additives and infrared light screening agent MgSO4-H2O inorganic fire keeps the temperature cementitious material, which contains 12% crystalline hydrate, sheet when burning in the scene of a fire Body, which has with absorbing and cooling temperature effect with flame-retardant system of the present invention, cooperates with absorbing and cooling temperature effect, is meeting A grades of EPS insulation board calorific values When being required less than 3.0MJ/kg, needs the additive amount of fire retardant to be added and inorganic filler smaller, reduce the ratio of heat preservation plate material Weight, thereby reduces the thermal coefficient of insulation board.Additionally, due to sulfate liquor mix light calcined magnesia (MgO) powder of the present invention The air hardening cementitious materials compression strength being combined into is big, and the compression strength of 10% deformation of core material of the present invention is caused to be greater than 200KPa, Higher than the compression strength of 2 core material of comparative example, 10% deformation.
Embodiment 6, so that fire prevention adhesive only has flameproof effect, does not have due to being not added with heat shielding additives and infrared light screening agent Have heat insulation function, cannot with eps foam plate play heat preservation cooperative effect, thus make preparation eps foam heat preservation plate material with reality In the case of the same specific gravity of fireproof heat insulating adhesive for applying example 1~5, thermal coefficient is relatively large.
In terms of chromatic steel sandwich plate preparation, the present invention is by using flute profile side plate, flute profile sealing plate and upper and lower panel in structure Integration combine, when sandwich color steel plate surface stress, since the integration at the edge of side plate, sealing plate, panel and core plate adds Gu and the bathtub construction of side plate, sealing plate plays outer support frame, resisting when further improving sandwich color steel plate surface stress Curved intensity;On the other hand due in the present invention core plate, side plate, sealing plate and upper and lower panel be combined into an entirety, a side Face had both improved bending strength when sandwich color steel plate surface stress, while can also effectively solve existing chromatic steel sandwich plate bonding The problems such as intensity is bad, color steel plate room easily collapses in the scene of a fire.

Claims (9)

1. a kind of fireproof heat insulating adhesive, it is characterised in that including following component: 100 parts by weight of saturated solution of magnesium sulfate, oxidation 100 parts by weight of magnesium, 100~500 parts by weight of water, cured modified dose of 0.05~20 parts by weight, water-repellent modified dose of 0.05~40 weight Part, 0.5~50 parts by weight of 10~70 parts by weight of fire retardant and fire retarding synergist.
2. fireproof heat insulating adhesive as described in claim 1, it is characterised in that: the fireproof heat insulating adhesive further include for every Hot 0.5~20 parts by weight of additive and/or 0.5~20 parts by weight of infrared light screening agent.
3. fireproof heat insulating adhesive as described in claim 1, it is characterised in that:
Described cured modified dose in citric acid, acetic acid, phosphoric acid, oxalic acid, calgon, formic acid and bigcatkin willow acid substance group It is one or more;
Described water-repellent modified dose selected from melamine urea-formaldehyde resin, aqueous epoxy resins, resol resins, the third cream of aqueous silicon One of liquid, waterborne styrene-acrylic emulsion and methylsiloxane substance group are a variety of;
The fire retardant is aluminium hydroxide and/or magnesium hydroxide;
The fire retarding synergist, which is selected from zinc borate, microencapsulated powder oil, ammonium polyphosphate, pentaerythrite, melamine, nanometer and covers, to be taken off Two or more in soil, graphite, molecular sieve, atlapulgite and kaolinite soil material group.
4. fireproof heat insulating adhesive as claimed in claim 2, it is characterised in that:
The heat shielding additives select SiO2One of aeroge, glass microballoon and ceramic microbead substance group are a variety of;
The infrared light screening agent is selected from TiO2, crystal whisker of hexa potassium titanate, SiC, one of carbon black and titanium collosol substance group.
5. fireproof heat insulating adhesive as described in claim 1, it is characterised in that: 100 parts by weight of saturated solution of magnesium sulfate, oxidation 100 parts by weight of magnesium, 300~450 parts by weight of water, cured modified dose of 5~20 parts by weight, water-repellent modified dose of 0.05~20 parts by weight, 10~50 parts by weight of fire retardant, 0.5~30 parts by weight of fire retarding synergist.
6. fireproof heat insulating adhesive as claimed in claim 2, it is characterised in that: the fireproof heat insulating adhesive further includes heat-insulated 5~15 parts by weight of 5~12 parts by weight of additive and/or infrared light screening agent.
7. a kind of method for preparing polystyrene fire-proof insulation board, it is characterised in that this method comprises the following steps:
S1 prepares polystyrene foam sheet;
S2 configures the described in any item fireproof heat insulating adhesives of claim 1~6;
S3 carries out fire prevention coating modification to polystyrene foam sheet, wherein the coating modification is first by fireproof heat insulating gluing Agent is added in the fire prevention coating modification equipment for being placed with polystyrene foam sheet under the high pressure of 0.3~1.0MPa, then Using vacuum suction method, polystyrene foam sheet prepared by step S1 is stood under the pressure of 0.01~0.09MPa and is penetrated 10 seconds~10 minutes, so that fireproof heat insulating adhesive penetrates into the mesh in polystyrene foam sheet and reaching uniform coating modification 's;
S4, baking and curing form 5~20h.
8. the method for claim 7, it is characterised in that: the polystyrene pre-expanded particles for being 5~15g/L with density are Raw material penetrates 0.3~0.8MPa of pressure in steam, and steam time of break-through is to prepare polystyrene foam sheet under 3 seconds~20 seconds.
9. the polystyrene fire-proof insulation board being prepared the method for claim 7.
CN201810930081.3A 2018-08-15 2018-08-15 Fireproof heat-preservation adhesive Active CN109021837B8 (en)

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CN111018477A (en) * 2019-12-03 2020-04-17 河北科技大学 Magnesium oxysulfate cementing material modifier and preparation method thereof, and modified magnesium oxysulfate cementing material and preparation method thereof
CN111302756A (en) * 2020-02-29 2020-06-19 河北科技大学 Magnesium oxysulfate cementing material adopting regenerated magnesium oxysulfate material, and preparation method and application thereof
CN111423820A (en) * 2020-03-30 2020-07-17 山东建筑大学 Inorganic adhesive for bamboo-wood structure and preparation method thereof
CN113500678A (en) * 2021-08-05 2021-10-15 优优新材料股份有限公司 Flame-retardant waterproof formaldehyde-free board and preparation method thereof
CN113530415A (en) * 2021-08-05 2021-10-22 优优新材料股份有限公司 Household aldehyde-free fireproof door and preparation method thereof
CN113524375A (en) * 2021-08-05 2021-10-22 优优新材料股份有限公司 Fireproof aldehyde-free composite laminate flooring
CN113563806A (en) * 2021-08-09 2021-10-29 浙江大学 Inorganic magnesium-based adhesive for bonding and grouting fractured stone cultural relics and preparation method thereof
CN113563729A (en) * 2021-08-05 2021-10-29 优优新材料股份有限公司 Waterproof flame-retardant formaldehyde-free veneer with solid wood grain paint veneer and application thereof
CN113580313A (en) * 2021-08-05 2021-11-02 优优新材料股份有限公司 Coagulant for plates and application method thereof
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CN114106851A (en) * 2021-11-19 2022-03-01 中国建筑材料科学研究总院有限公司 Fireproof stock solution, fireproof solution, preparation method of fireproof solution and vacuum fireproof glass
CN115385655A (en) * 2022-09-21 2022-11-25 湖南泽宇绿建新材料有限公司 Modified magnesium gel fireproof thermal insulation material and preparation and use methods thereof
WO2023186183A1 (en) * 2022-03-31 2023-10-05 保定威尔达节能科技有限公司 Coating liquid, non-combustible thermal insulation board and preparation method therefor

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CN111018477A (en) * 2019-12-03 2020-04-17 河北科技大学 Magnesium oxysulfate cementing material modifier and preparation method thereof, and modified magnesium oxysulfate cementing material and preparation method thereof
CN110885228A (en) * 2019-12-12 2020-03-17 中海润达新材料股份有限公司 Preparation method of organic-inorganic composite thermal insulation material
CN111302756B (en) * 2020-02-29 2022-05-13 河北科技大学 Magnesium oxysulfate cementing material adopting regenerated magnesium oxysulfate material, and preparation method and application thereof
CN111302756A (en) * 2020-02-29 2020-06-19 河北科技大学 Magnesium oxysulfate cementing material adopting regenerated magnesium oxysulfate material, and preparation method and application thereof
CN111423820A (en) * 2020-03-30 2020-07-17 山东建筑大学 Inorganic adhesive for bamboo-wood structure and preparation method thereof
CN111423820B (en) * 2020-03-30 2022-03-29 山东建筑大学 Inorganic adhesive for bamboo-wood structure and preparation method thereof
CN113524375A (en) * 2021-08-05 2021-10-22 优优新材料股份有限公司 Fireproof aldehyde-free composite laminate flooring
CN113563729A (en) * 2021-08-05 2021-10-29 优优新材料股份有限公司 Waterproof flame-retardant formaldehyde-free veneer with solid wood grain paint veneer and application thereof
CN113580313A (en) * 2021-08-05 2021-11-02 优优新材料股份有限公司 Coagulant for plates and application method thereof
CN113563729B (en) * 2021-08-05 2023-02-24 优优新材料股份有限公司 Waterproof flame-retardant formaldehyde-free veneer with solid wood grain paint veneer and application thereof
CN113530415A (en) * 2021-08-05 2021-10-22 优优新材料股份有限公司 Household aldehyde-free fireproof door and preparation method thereof
CN113500678A (en) * 2021-08-05 2021-10-15 优优新材料股份有限公司 Flame-retardant waterproof formaldehyde-free board and preparation method thereof
CN113563806A (en) * 2021-08-09 2021-10-29 浙江大学 Inorganic magnesium-based adhesive for bonding and grouting fractured stone cultural relics and preparation method thereof
CN113563806B (en) * 2021-08-09 2022-04-12 浙江大学 Inorganic magnesium-based adhesive for bonding and grouting fractured stone cultural relics and preparation method thereof
CN114106851B (en) * 2021-11-19 2022-10-18 中国建筑材料科学研究总院有限公司 Fireproof stock solution, fireproof solution, preparation method of fireproof solution and vacuum fireproof glass
CN114106851A (en) * 2021-11-19 2022-03-01 中国建筑材料科学研究总院有限公司 Fireproof stock solution, fireproof solution, preparation method of fireproof solution and vacuum fireproof glass
CN113979716A (en) * 2021-12-24 2022-01-28 河北科技大学 Preparation method of magnesium oxysulfate cementing material adopting silicon dioxide aerogel and building component
WO2023186183A1 (en) * 2022-03-31 2023-10-05 保定威尔达节能科技有限公司 Coating liquid, non-combustible thermal insulation board and preparation method therefor
GB2621070A (en) * 2022-03-31 2024-01-31 Baoding Vrd Energy Saving Tech Co Ltd Coating liquid, non-combustible thermal insulation board and preparation method therefor
CN115385655A (en) * 2022-09-21 2022-11-25 湖南泽宇绿建新材料有限公司 Modified magnesium gel fireproof thermal insulation material and preparation and use methods thereof

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