Assembling inflator for automobile tire assembly
Technical field
The present invention is mainly concerned with the assembly equipment field of tire assembly, refers in particular to a kind of assembling inflator that is applicable to automobile tire assembly.
Background technique
Tire is one of vitals on automobile, and it directly contacts with road surface, and automotive suspension suffered impact while jointly relaxing automobile running, to guarantee that automobile has good driving comfort and cruising characteristic, Security.At present, most automobile still adopts manual insertion, has manually inflated, and along with the increase gradually of the output of automobile, increasing Consumer is concerned about technique and the quality of enterprise.
Existing automation equipment price is high, causes high cost; In addition along with the increasing of enterprise's production capacity, the variation of vehicle, the size of tire is corresponding passes to large scale, causes staff's carrying intensity obviously to increase a lot; This allegro production will cause the tired out rapidly of staff, thereby brings the obvious decline of quality and efficiency, and traditional assembling cannot meet the technological requirement of automobile manufacturing enterprise.
Summary of the invention
The technical problem to be solved in the present invention is just: the technical problem existing for prior art, the invention provides that a kind of automaticity is high, manufacturing efficiency is high, produces the assembling inflator for automobile tire assembly of quality better.
For solving the problems of the technologies described above, the present invention by the following technical solutions:
A kind of assembling inflator for automobile tire assembly, comprise mainframe, electrical apparatus control system and be installed on rotating machinery, transfer mechanism, clamping mechanism, the inflation mechanism on mainframe, on the lower bottom base of described mainframe, a side is fixed with clamping mechanism, opposite side is fixed with inflation mechanism, and described clamping mechanism is connected with inflation mechanism; The top of described mainframe is provided with fitting seat, and the upper plane of described fitting seat is the gas holder of inflation mechanism fixedly, and the lower plane of described fitting seat is fixed with spinning mechanism.
Further improvement as invention: described clamping mechanism comprises elevator mechanism and locking mechanism, and described clamping mechanism is installed on the lower bottom base of mainframe, and a side that is positioned at elevator mechanism on described lower bottom base is provided with up-down servo-actuating device; The top of described elevator mechanism is provided with lifting board, and the first ball screw is fixed on the both sides of lifting board upper end, and described locking mechanism is installed on the middle part of lifting board, and described locking mechanism connects the locking load plate of top, is fixed with four lock hub pieces on described locking load plate.
Further improvement as invention: described transfer mechanism comprises transfer frame, loading plate and clamping device, and described transfer frame is installed on the outside of mainframe front end, clamping mechanism; Described transfer frame is two-part and is symmetry shape layout, the front end of described transfer frame is symmetry shape and is fixed with loading plate, rear end is symmetry shape and is fixed with the second ball screw, and the fixing and holding mechanism mounting plate being positioned on the second ball screw is seesawed by the first cylinder realization being fixed under plate; The arc clamping head that is fixed with extending means on clamping device mounting plate and is arranged on extending means front end, utilizes extending means 21 to seesaw with arc clamping head 22, realizes the clamping to tire.
Further improvement as invention: described spinning mechanism comprises and press-fits frame, slide block mounting plate, front and back slide mechanism, clamping cylinder, upper and lower coasting mechanism, C type platen, rotation load plate, slide-block mechanism and spinning dish, describedly press-fit the front end that frame is arranged on fitting seat on mainframe, the described below that press-fits frame is connected with slide block mounting plate and front and back slide mechanism, the described side that press-fits frame is provided with clamping cylinder, the described below that press-fits frame is fixed with upper and lower coasting mechanism, and described C type platen is installed on the telescopic end of clamping cylinder; The described front end that press-fits frame is fixed with spinning frame, and described rotation load plate is connected with spinning frame, and centre is provided with spinning servo-actuating device; The upper end of described slide-block mechanism is connected with rotation load plate, the lower end of described slide-block mechanism and be fixed with spinning dish, directional post, spiral arm fixed base.
Further improvement as invention: described inflation mechanism comprises gas holder, gas-flow closure cover, up-down mechanism and source of the gas supplying mouth, and described gas holder is connected with source of the gas supplying mouth by pipeline; Described gas-flow closure cover is used for contacting with tire and forms inflation environment, and described gas-flow closure cover is fixed in inflatable cover frame, described inflatable cover frame be connected with up-down mechanism and by it with moving up and down; Described up-down mechanism is driven by hydraulic pressure retaining mechanism and servomechanism.
Further improvement as invention: also comprise between a sound insulation, be positioned at the surrounding of whole equipment between described sound insulation.
Further improvement as invention: be also provided with operating button and safe grating, on described safe grating and operating button are separately fixed between the sound insulation of loading plate both sides.
Compared with prior art, the invention has the advantages that:
1, the present invention synthesizes traditional hand assembled and gas filling technology on a machine and completes, and saves and controls, and raises the efficiency.
2,, during the present invention is assemblied in principal organ between the sealing of a sound insulation, only the charging at reserved two and discharge port, effectively reduce equipment operation noise, increased the Security of equipment, aesthetic property.
3, a kind of assembling inflator for tyres for passenger cars assembly of the present invention can be flexible is arranged on complete production line, and for enterprise, to expand in the future transformation cost-saving.
Accompanying drawing explanation
Fig. 1 is structural principle schematic diagram of the present invention.
Fig. 2 is partial structurtes principle schematic of the present invention.
Fig. 3 is the stereochemical structure principle schematic of spinning mechanism in the present invention.
Fig. 4 is the main TV structure principle schematic of spinning mechanism in the present invention.
Fig. 5 is the plan structure principle schematic of spinning mechanism in the present invention.
Fig. 6 is the side-looking structural principle schematic diagram of spinning mechanism in the present invention.
Fig. 7 is the stereochemical structure principle schematic of transfer mechanism in the present invention.
Fig. 8 is the main TV structure principle schematic of transfer mechanism in the present invention.
Fig. 9 is the plan structure principle schematic of transfer mechanism in the present invention.
Figure 10 is the side-looking structural principle schematic diagram of transfer mechanism in the present invention.
Figure 11 is the stereochemical structure principle schematic of clamping mechanism in the present invention.
Figure 12 is the main TV structure principle schematic of clamping mechanism in the present invention.
Figure 13 is the plan structure principle schematic of clamping mechanism in the present invention.
Figure 14 is the side-looking structural principle schematic diagram of clamping mechanism in the present invention.
Figure 15 is the stereochemical structure principle schematic of inflation mechanism in the present invention.
Figure 16 is the main TV structure principle schematic of inflation mechanism in the present invention.
Figure 17 is the plan structure principle schematic of inflation mechanism in the present invention.
Figure 18 is the side-looking structural principle schematic diagram of inflation mechanism in the present invention.
Marginal data:
1, between sound insulation; 2, mainframe; 3, clamping mechanism; 4, spinning mechanism; 5, inflation mechanism; 6, lower bottom base; 7, fitting seat; 8, elevator mechanism; 9, up-down servo-actuating device; 10, Timing Belt; 11, lifting board; 12, the first ball screw; 13, locking mechanism; 14, locking load plate; 15, lock hub piece; 16, transfer frame; 17, loading plate; 18, the second ball screw; 19, clamping device mounting plate; 20, the first cylinder; 21, extending means; 22, arc clamping head; 23, operating button; 24, safe grating; 25, press-fit frame; 26, slide block mounting plate; 27, front and back slide mechanism; 28, clamping cylinder; 29, upper and lower coasting mechanism; 30, C type platen; 31, spinning frame; 32, spinning servo-actuating device; 33, rotation load plate; 34, slide-block mechanism; 35, spiral arm fixed base; 36, directional post; 37, spinning dish; 38, inflatable cover frame; 39, up-down mechanism; 40, gas-flow closure cover; 41, hydraulic pressure retaining mechanism; 42, servomechanism; 43, source of the gas supplying mouth; 44, gas holder.
Embodiment
Below with reference to Figure of description and specific embodiment, the present invention is described in further details.
As depicted in figs. 1 and 2, the present invention is for the assembling inflator of automobile tire assembly, comprise mainframe 2, electrical apparatus control system (not shown) and be installed on spinning mechanism 4, transfer mechanism, clamping mechanism 3, the inflation mechanism 5 on mainframe 2, on the lower bottom base 6 of mainframe 2, a side (as left side) is fixed with clamping mechanism 3, opposite side (as right side) is fixed with inflation mechanism 5, and clamping mechanism 3 is connected with inflation mechanism 5.The top of mainframe 2 is provided with fitting seat 7, and the upper plane of fitting seat 7 is the gas holder 44 of inflation mechanism 5 fixedly, and the lower plane of fitting seat 7 is fixed with spinning mechanism 4.This equipment is to carry out the special purpose machinery that operation is joined and inflated to automatic mounting after upper processing apparatus or staff overlay on wheel hub by tire.The present invention, by tire assembling and gas filling technology integrator, has solved the underproof state of carrying and manual inflation, reduces artificial intensity, raises the efficiency and corporate image.
As shown in Figure 11~Figure 14, in the present embodiment, clamping mechanism 3 comprises elevator mechanism 8 and locking mechanism 13, clamping mechanism is installed on the lower bottom base 6 of mainframe 2, a side that is positioned at elevator mechanism 8 on lower bottom base 6 is provided with up-down servo-actuating device 9, utilizes up-down servo-actuating device 9 to drive Timing Belt 10 to drive elevator mechanism 8.The top of elevator mechanism 8 is provided with lifting board 11, the first ball screw 12 is fixed on the both sides of lifting board 11 upper ends, locking mechanism 13 is installed on the middle part of lifting board 11, and locking mechanism 13 connects the locking load plate 14 of top, is fixed with four lock hub pieces 15 on locking load plate 14.
As shown in Fig. 7~Figure 10, in the present embodiment, transfer mechanism comprises transfer frame 16, loading plate 17 and clamping device, and transfer frame 16 is installed on the outside of mainframe 2 front ends, clamping mechanism 3.Transfer frame 16 is for two-part and be symmetry shape layout, the front end of transfer frame 16 is symmetry shape and is fixed with loading plate 17, rear end is symmetry shape and is fixed with the second ball screw 18, and the fixing and holding mechanism mounting plate 19 being positioned on the second ball screw 18 is seesawed by the first cylinder 20 realizations that are fixed under plate.The arc clamping head 22 that is fixed with extending means 21 on clamping device mounting plate 19 and is arranged on extending means 21 front ends, utilizes extending means 21 to seesaw with arc clamping head 22, realizes the clamping to tire.In this example, be also provided with operating button 23 and safe grating 24, be used for easy-to-operat and improve the Security of operation.On safe grating 24 and operating button 23 are separately fixed between the sound insulation of loading plate 17 both sides.
As shown in Fig. 3~Fig. 6, in the present embodiment, spinning mechanism 4 comprises and press-fits frame 25, slide block mounting plate 26, front and back slide mechanism 27, clamping cylinder 28, upper and lower coasting mechanism 29, C type platen 30, rotation load plate 33 and spinning dish 37, press-fit the front end that frame 25 is arranged on fitting seat 7 on mainframe 2, the below that press-fits frame 25 is connected with slide block mounting plate 26 and front and back slide mechanism 27, the side that press-fits frame 25 is provided with clamping cylinder 28, the below that press-fits frame 25 is fixed with upper and lower coasting mechanism 29, and C type platen 30 is installed on the telescopic end of clamping cylinder 28.The front end that press-fits frame 25 is fixed with spinning frame 31, and rotation load plate 33 is connected with spinning frame 31, and centre is provided with spinning servo-actuating device 32.The upper end of slide-block mechanism 34 is connected with rotation load plate 33, the lower end of slide-block mechanism 34 and be fixed with spinning dish 37, directional post 36, spiral arm fixed base 35.
As shown in Figure 15~Figure 18, in the present embodiment, inflation mechanism 5 comprises gas holder 44, gas-flow closure cover 40, up-down mechanism 39 and source of the gas supplying mouth 43, and gas holder 44 is connected with source of the gas supplying mouth 43 by pipeline, and gas is filled with in tire through source of the gas supplying mouth 43.Gas holder 44 is installed on the rear end of fitting seat 7 on mainframe 2, gas-flow closure cover 40 is used for contacting with tire forming inflates environment, gas-flow closure cover 40 is fixed in inflatable cover frame 38, inflatable cover frame 38 be connected with up-down mechanism 39 and by it with moving up and down.Up-down mechanism 39 is driven by hydraulic pressure retaining mechanism 41 and servomechanism 42.
In the present embodiment, also comprise between a sound insulation 1,1 surrounding that is positioned at whole equipment between sound insulation.
During work, after manually wheel hub being placed on loading plate 17, then put after tire, press start button tire and automatically assemble and inflate.Concrete steps are as follows:
1, manually first wheel hub is placed on loading plate 17, then tire sleeve is contained on wheel hub, press the operation button 23, automatic sliding stops to clamping mechanism 3 positions.Up-down servo-actuating device 9 drives Timing Belt 10 to drive lifting board 11 to rise, wheel hub is pushed up from loading plate 17, locking mechanism 13 drives both sides that the first ball screw 12 is installed, four lock hub pieces 15 fixing on locking load plate 14 are shunk to clamping wheel hub lower limb simultaneously to centre, make it keep motionless state.
2, be arranged on the clamping cylinder 28 that press-fits frame 25 belows of fitting seat 7 front ends on mainframe 2 C type platen 30 is pressed in to tire one side.The spinning dish 37, the directional post 36 that are fixed in spinning frame 31 slide two circle tires around wheel hub under the driving of spinning servo-actuating device 32, are inserted in wheel hub.
3, the tire that transfer mechanism installs cover is clamped, and drives lifting board 11 to fall, and transfer mechanism is return original position and waited for lower subjob after tire is moved on inflation mechanism 5.
4, tire by tape transport behind gas-flow closure cover 40 belows, servomechanism 42 drives gas-flow closure cover 40 to drop to plane on tire and forms airtight condition, source of the gas supplying mouth 43 is opened inflating in tire, hydraulic pressure retaining mechanism 41 now keeps impacting force status of support, and after inflation reaches condition, above mechanism closes release tire automatically.
5, above action is to be all aided with under artificial behaviour and to complete in the electric control system designing.
Below be only the preferred embodiment of the present invention, protection scope of the present invention is also not only confined to above-described embodiment, and all technological schemes belonging under thinking of the present invention all belong to protection scope of the present invention.It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principles of the present invention, should be considered as protection scope of the present invention.