CN103736354B - The round-the-clock wet dust separater of scavenging vehicle and combination dust removal process method - Google Patents
The round-the-clock wet dust separater of scavenging vehicle and combination dust removal process method Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及的是一种清扫车用全天候湿式除尘装置及组合除尘处理方法,属于环保技术领域。 The invention relates to an all-weather wet dust removal device for a cleaning vehicle and a combined dust removal treatment method, belonging to the technical field of environmental protection.
背景技术 Background technique
目前所使用的清扫车有干式清扫车和湿法清扫车,纯吸式清扫车等。但这些清扫车能耗大,结构复杂,使用维护不方便,不能使用各种气候和不同干燥路面的清扫工作,而且仍有少量粉尘不能除尽,对环境造成二次污染。其原因是粉尘浓度高或有些粉尘粒径小。为解决这一问题,一般加大除尘器的体积或分机功率,但依然收效很小。 Currently used sweepers include dry sweepers, wet sweepers, and pure suction sweepers. However, these sweepers consume a lot of energy, have complex structures, are inconvenient to use and maintain, cannot be used for cleaning in various climates and different dry road surfaces, and there is still a small amount of dust that cannot be removed, causing secondary pollution to the environment. The reason is that the dust concentration is high or some dust particles are small in size. In order to solve this problem, the volume of the dust collector or the power of the extension is generally increased, but the effect is still very small.
发明内容 Contents of the invention
本发明提出的是一种清扫车用全天候湿式除尘装置及组合除尘处理方法,其目的在于针对现有技术所存在的上述缺点,将文丘里和旋风除尘装置巧妙的组合为一体,并配上一个沉淀水箱和水循环管,使粉尘在文丘里除尘器里所产生的水雾将其95%吸收掉,再经过旋风除尘器将剩下的粉尘除掉,实现气水分离,大大提高除尘效率。 The present invention proposes an all-weather wet dedusting device and combined dedusting treatment method for cleaning vehicles. The sedimentation water tank and water circulation pipe make the water mist generated by the dust in the Venturi dust collector absorb 95% of it, and then the remaining dust is removed by the cyclone dust collector to realize the separation of gas and water, which greatly improves the dust removal efficiency.
本发明的技术解决方案:清扫车用全天候湿式除尘装置,其结构包括文丘里除尘器、旋风除尘器、冲洗阀、沉淀水箱、挡板、水循环管、水位控制阀、溢流管、排泥孔,其中旋风除尘器安装在文丘里除尘器的后部,通过文丘里除尘器中的扩散管相接;文丘里除尘器中的喉管与水循环管的一端相接,水循环管的另一端插入沉淀水箱中,旋风分离器和沉淀水箱之间装有冲洗阀,沉淀水箱中的挡板上设水位控制阀,沉淀水箱上部设溢流管,沉淀水箱在旋风分离器下部装有排泥孔。 Technical solution of the present invention: an all-weather wet dust removal device for cleaning vehicles, the structure of which includes a Venturi dust collector, a cyclone dust collector, a flushing valve, a sedimentation tank, a baffle, a water circulation pipe, a water level control valve, an overflow pipe, and a mud discharge hole , where the cyclone dust collector is installed at the rear of the Venturi dust collector and connected through the diffuser pipe in the Venturi dust collector; the throat pipe in the Venturi dust collector is connected to one end of the water circulation pipe, and the other end of the water circulation pipe is inserted into the sedimentation In the water tank, a flushing valve is installed between the cyclone separator and the settling water tank, a water level control valve is set on the baffle in the settling water tank, an overflow pipe is set on the upper part of the settling water tank, and a mud discharge hole is installed in the lower part of the settling water tank.
组合除尘处理方法,包括如下步骤: The combined dust removal treatment method comprises the following steps:
(1)利用文丘里除尘器作为一级除尘; (1) Use the Venturi dust collector as the primary dust removal;
(2)利用旋风除尘器作为二级除尘。 (2) Use the cyclone dust collector as the secondary dust removal.
本发明的优点: Advantages of the present invention:
1)利用文丘里除尘器所形成的真空度实现水的循环利用,从而不仅降低能耗,而且减少了水的消耗; 1) Use the vacuum formed by the Venturi dust collector to realize water recycling, thereby not only reducing energy consumption, but also reducing water consumption;
2)将文丘里除尘器和旋风除尘器相组合以达到高效除尘,利用旋风除尘器做气水分离器不会产生二次污染,同时起到二次除尘的作用,除尘效率大大提高; 2) Combining Venturi dust collector and cyclone dust collector to achieve high-efficiency dust removal. Using cyclone dust collector as a gas-water separator will not cause secondary pollution, and at the same time play the role of secondary dust removal, and the dust removal efficiency is greatly improved;
3)文丘里除尘器和旋风除尘器均属于湿式除尘器,不仅可以处理干燥的含尘气流,而且可以处理高湿度的含尘气流,特别是雨天或者路面积水的情况,而且除尘效率能到达95%以上。因此,此高效组合除尘器可以用于清扫车多种场合全天候作业,不仅起二次除尘的作用,而且也起气水分离的作用; 3) Venturi dust collectors and cyclone dust collectors are both wet dust collectors, which can not only handle dry dust-laden airflow, but also high-humidity dust-laden airflow, especially in rainy days or when there is water on the road, and the dust removal efficiency can reach above 95. Therefore, this high-efficiency combined dust collector can be used for all-weather operations in various occasions of the sweeper, not only for secondary dust removal, but also for gas-water separation;
4)效率高,能耗低,运行简单,是一种高效低成本的复合工艺处理方法。处理效率能到达95%以上,能达到环保要求。 4) High efficiency, low energy consumption and simple operation, it is a high-efficiency and low-cost composite process treatment method. The treatment efficiency can reach more than 95%, which can meet the requirements of environmental protection.
附图说明 Description of drawings
图1是清扫车用全天候湿式除尘装置的侧面示意图。 Figure 1 is a schematic side view of an all-weather wet dust removal device for a sweeping vehicle.
图中的1是文丘里除尘器,2是旋风除尘器,3是冲洗阀,4是沉淀水箱,5是挡板,6是水循环管,7是水位控制阀,8是溢流管,9是排泥口,10是收缩管,11是喉管,12是扩散管。 In the figure, 1 is a Venturi dust collector, 2 is a cyclone dust collector, 3 is a flushing valve, 4 is a sedimentation tank, 5 is a baffle, 6 is a water circulation pipe, 7 is a water level control valve, 8 is an overflow pipe, and 9 is Mud discharge port, 10 is a shrinkage pipe, 11 is a throat pipe, and 12 is a diffusion pipe.
具体实施方式 detailed description
对照附图1,清扫车用全天候湿式除尘装置,其结构包括文丘里除尘器1、旋风除尘器2、冲洗阀3、沉淀水箱4、挡板5、水循环管6,水位控制阀7,溢流管8、排泥孔9,其中旋风除尘器2安装在文丘里除尘器1的后部,通过文丘里除尘器1中的扩散管相接;文丘里除尘器1中的喉管与水循环管6的一端相接,水循环管6的另一端插入沉淀水箱4中,旋风分离器2和沉淀水箱4之间装有冲洗阀3,沉淀水箱4中的挡板5上设水位控制阀7,水箱4上部设溢流管8,沉淀水箱在旋风分离器下部装有排泥孔9。 Referring to accompanying drawing 1, the all-weather wet dust removal device for sweeping vehicles has a structure including Venturi dust collector 1, cyclone dust collector 2, flushing valve 3, sedimentation water tank 4, baffle plate 5, water circulation pipe 6, water level control valve 7, overflow Pipe 8, mud discharge hole 9, wherein the cyclone dust collector 2 is installed at the rear of the Venturi dust collector 1, and is connected through the diffusion pipe in the Venturi dust collector 1; the throat pipe in the Venturi dust collector 1 is connected to the water circulation pipe 6 The other end of the water circulation pipe 6 is inserted into the sedimentation water tank 4, a flushing valve 3 is installed between the cyclone separator 2 and the sedimentation water tank 4, a water level control valve 7 is set on the baffle plate 5 in the sedimentation water tank 4, and the water tank 4 The upper part is provided with an overflow pipe 8, and the settling water tank is equipped with a mud discharge hole 9 at the lower part of the cyclone separator.
所述的文丘里除尘器1包括收缩管、喉管和扩散管,大量粉尘被雾化的水吸收,其中喉管通过水循环管6伸入水箱中。 The Venturi dust collector 1 includes a shrink tube, a throat and a diffuser, a large amount of dust is absorbed by the atomized water, and the throat extends into the water tank through the water circulation pipe 6 .
所述的旋风除尘器2包括切向进气管、圆柱形筒体、出口、收集椎体,经文丘里除尘器混合后的混合物由切向进气管进入旋风除尘器,在速度作用下,在外漩涡区旋转离心,将水和粉尘去除,净化后的气体由中间出口排出,分离下来的水和粉尘由下部收集椎体排入沉淀水箱4。 The cyclone dust collector 2 includes a tangential air inlet pipe, a cylindrical barrel, an outlet, and a collecting cone. The mixture mixed by the Venturi dust collector enters the cyclone dust collector through the tangential air inlet pipe. The area is rotated and centrifuged to remove water and dust, the purified gas is discharged from the middle outlet, and the separated water and dust are discharged into the sedimentation water tank 4 from the lower collecting cone.
组合除尘处理方法,包括如下步骤: The combined dust removal treatment method comprises the following steps:
(1)利用文丘里除尘器作为一级除尘,包括 (1) Use the Venturi dust collector as the primary dust removal, including
1)自地面捕集系统的含尘气体,进入文丘里除尘器中的收缩管,由于断面积逐渐缩小,收缩管内静压转化为动能,使得管内流速增加,气流的压力能逐渐转化为动能; 1) The dust-laden gas from the ground capture system enters the shrinking tube in the Venturi dust collector. As the cross-sectional area gradually decreases, the static pressure in the shrinking tube is converted into kinetic energy, which increases the flow rate in the tube, and the pressure energy of the airflow is gradually converted into kinetic energy;
2)设定文丘里除尘器中的喉管入口处的气流速度为60-80m/s,当气流经过文丘里收缩管和喉管时由于速度变化形成一定的真空度,将水由进水管提升至喉管; 2) Set the air velocity at the throat inlet of the Venturi dust collector to 60-80m/s, when the air flow passes through the Venturi shrinkage tube and the throat, a certain degree of vacuum is formed due to the speed change, and the water is lifted from the inlet pipe to the throat;
3)利用水循环管提升沉淀水箱净化后的水,实现水的循环利用; 3) Use the water circulation pipe to lift the purified water in the sedimentation tank to realize water recycling;
4)洗涤液由文丘里除尘器形成的负压将水由水箱提升吸入进来,洗涤液通过沿喉管周边均匀分布的喷嘴进入,液滴被高速气流雾化和加速,在液滴加速过程中,由于液滴与粒子之间的惯性碰撞,实现微细颗粒的捕集,完成一级除尘; 4) The washing liquid is sucked in from the water tank by the negative pressure formed by the Venturi dust collector. The washing liquid enters through the nozzles evenly distributed along the periphery of the throat, and the droplets are atomized and accelerated by the high-speed airflow. During the acceleration process of the droplets , due to the inertial collision between droplets and particles, the capture of fine particles is realized, and the first-level dust removal is completed;
(2)利用旋风除尘器作为二级除尘,包括 (2) Use cyclone dust collector as secondary dust removal, including
1)经文丘里除尘器除尘后进入旋风分离器,利用旋转气流的离心作用将气流中夹带的液滴甩向脱水器周围而将之与气体分离,完成二级除尘; 1) After being dedusted by the Venturi dust collector, it enters the cyclone separator, and the liquid droplets entrained in the airflow are thrown to the surrounding of the dehydrator by the centrifugal effect of the rotating airflow to separate it from the gas, and complete the secondary dust removal;
2)液滴在重力作用下回到水箱内部,在旋风分离器2和水箱4之间装有冲洗阀3,将旋风除尘器2内的粉尘冲洗掉,污泥从排泥口9排出。 2) The droplets return to the inside of the water tank under the action of gravity, and a flushing valve 3 is installed between the cyclone separator 2 and the water tank 4 to wash away the dust in the cyclone dust collector 2, and the sludge is discharged from the sludge discharge port 9.
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