Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of steam shaping device of sock steam shaping machine, this steam shaping device has can fast by the feature of sock molding.
Object of the present invention realizes by following technical proposal: a kind of steam shaping device of sock steam shaping machine, described sock steam shaping machine comprises frame, be fixed on the steam generator in frame and steam shaping room, described frame is rotatably connected to some driving chains, described driving chain is fixed with some socks cage plates, it is characterized in that, this steam shaping device is positioned at steam shaping indoor, comprise jet chimney and discharge, described jet chimney is fixed on steam shaping indoor and drive sprocket one_to_one corresponding, described jet chimney is all connected with steam generator, described jet chimney is positioned at directly over corresponding drive sprocket, the lower end of described jet chimney has some steam and is in charge of, described steam is in charge of and is evenly distributed on jet chimney, and each steam be in charge of between distance identical with the distance between socks cage plate adjacent on same drive sprocket, each described steam is in charge of and is all fixedly communicated with a tube connector, described tube connector comprises is in charge of the body be communicated with and the portion of giving vent to anger being positioned at body end with steam, the diameter in described portion of giving vent to anger is greater than the diameter of body, the end in described portion of giving vent to anger is blind end, the side face in described portion of giving vent to anger have some gas outlets, described discharge is enclosed within place of portion of giving vent to anger, the upper end of described discharge have with give vent to anger upper end, portion against bulge loop, the side face in the inner tubal wall of described discharge and portion of giving vent to anger against, the Inner tube wall of described discharge offers annular groove, described annular groove is positioned at the top of discharge, described bulge loop with give vent to anger upper end, portion against time gas outlet be communicated with discharge with annular groove, being provided with between described discharge and steam shaping room discharge can be driven to slide up and down make discharge open gas outlet and socks cage plate be covered or closed gas outlet makes discharge be positioned at controlling organization above socks cage plate.
Socks cage plate is identical with the shape of socks, and socks are enclosed within socks cage plate, and after steam shaping, the shape of socks will be identical with socks cage plate, steam generator produces steam and delivering vapor pipeline, steam branches to steam again and is in charge of, steam is in charge of and is sprayed by a steam Transportation tube connector and from the gas outlet in the portion of giving vent to anger, discharge can control gas outlet and open or close, when drive sprocket stops operating, what be now positioned at the socks cage plate of steam shaping indoor is just positioned at immediately below discharge, controlling organization domination set tracheae moves down, and socks cage plate is covered in discharge, when discharge move to annular groove be communicated with gas outlet time, gas outlet is opened, steam can spray from gas outlet and be sprayed on socks, air in discharge can be discharged and be made to only have steam in discharge by steam, through after a period of time, controlling organization domination set tracheae moves upward, discharge and socks cage plate are departed from, now the inner tubal wall of discharge can be closed against by gas outlet with the side face in the portion of giving vent to anger again, again rotate at driving chain that socks complete for heat treatment to be delivered to steam shaping outdoor and need the socks of sizing to be delivered into steam shaping room next group, circulation like this, socks are covered and uperize by discharge when shaping, decrease the consumption of steam, saved water resource and production cost, socks be in be full of steam discharge in and steam is injected on socks, make effect socks being subject to steam shaping all identical, ensure that the quality of socks, by controller and controlling organization with the use of the automated production achieving sock molding, improve operating efficiency and reduce cost of labor.
In the steam shaping device of above-mentioned sock steam shaping machine, described controlling organization comprises control motor, some rotating shafts and cam, described control motor is fixed on the side of steam shaping room, described rotating shaft number is identical with jet chimney number, described rotating shaft is parallel with jet chimney, the motor shaft of described control motor is fixed with driving gear, described frame is fixed with controller, described control motor is connected with controller, described axis of rotation is connected on steam shaping room, described rotating shaft is positioned at the one end controlling motor and is fixed with driven gear, driven gear engagement between described adjacent shafts, described driving gear engages with one of them driven gear, the tube wall of described discharge is fixed with two connecting rods, described connecting rod is positioned at discharge both sides, the upper end of described connecting rod is fixed with the collar, described tube connector is through the collar, described rotating shaft is positioned at below the collar, described rotating shaft is fixed with some cams, the lower surface of described cam and the collar against, the described collar and two cam abutment.By driven gear synchronous axial system between rotating shaft, ensure that cam rotates consistent; Drive the collar to move up and down by the periodic rotary of cam, thus drive discharge periodically to move up and down, realization agrees with driving chain intermittent movement.
As another kind of situation, in the steam shaping device of above-mentioned sock steam shaping machine, described controlling organization comprises control cylinder one, control cylinder two and control lever, the tube wall of described discharge is fixed with two connecting rods, described connecting rod is positioned at discharge both sides, the upper end of described connecting rod is fixed with suspension ring, described control cylinder one and control cylinder two are fixed on top, steam shaping room, described control cylinder one and control cylinder two lay respectively at the export and import place of steam shaping room, described control lever comprises the mobile jib one fixing with the piston rod of control cylinder one, and the mobile jib two that the piston rod of control cylinder two is fixing and somely divide bar one to one with jet chimney between mobile jib one and mobile jib two, described point of bar is parallel with jet chimney, described point of bar is through suspension ring, described control cylinder one is connected with controller with control cylinder two.
In the steam shaping device of above-mentioned sock steam shaping machine, described frame is rotatably connected to two drive shafts, described drive shaft is driven by drive motors, described drive shaft is fixed with some drive sprockets successively along its axis, the diameter of described drive sprocket reduces from top to bottom successively, driving chain is rotatably connected between drive sprocket isometrical in described drive shaft, the side of described driving chain is all through steam shaping room, described socks cage plate to be uniformly distributed and the number of socks cage plate on every bar driving chain is all identical along driving chain length direction, described drive motors is connected with controller.
In the steam shaping device of above-mentioned sock steam shaping machine, described driving chain is also fixed with some laser sensors, described laser sensor is equidistantly fixed on driving chain, described frame is fixed with laser instrument, the motion track of described laser sensor is crossing with the laser of laser instrument, and described laser instrument is connected with controller.Laser sensor is equidistantly fixing according to design, when the laser that laser instrument is launched exposes to laser sensor, laser sensor can transmit signals to controller, controller can control drive motors to be stopped, the socks be now positioned on the driving chain of steam shaping indoor are finalized, controller is connected with the time relay, restarts drive motors, so circulate through controller after a period of time.
Compared with prior art, the steam shaping device of this sock steam shaping machine has the following advantages:
1, socks are covered and uperize by discharge when shaping, decrease the consumption of steam, saved water resource and production cost, socks be in be full of steam discharge in and steam is injected on socks, make effect socks being subject to steam shaping all identical, ensure that the quality of socks.
2, by controller and cam rotate with the use of the automated production achieving sock molding, improve operating efficiency and reduce cost of labor.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
Embodiment one
A kind of steam shaping device of sock steam shaping machine, as shown in Figure 1, sock steam shaping machine comprises frame 11, steam generator 12, steam shaping room 13 and controller, and the steam generator 12 used in the present invention is prior art, for what can buy on the market, controller is single-chip microcomputer, frame 11 is rotatably connected to two drive shafts 21, drive shaft 21 is driven by drive motors, drive shaft 21 is fixed with some drive sprockets 22 successively along its axis, the diameter of drive sprocket 22 reduces from top to bottom successively, driving chain 23 is rotatably connected between drive sprocket 22 isometrical in drive shaft 21, the side of driving chain 23 is all through steam shaping room 13, every bar driving chain 23 is all fixed with socks cage plate 81, socks cage plate 81 to be uniformly distributed and the number of socks cage plate 81 on every bar driving chain 23 is all identical along driving chain 23 length direction.
Driving chain 23 is also fixed with some laser sensors, laser sensor is equidistantly fixed on driving chain 23, frame 11 is fixed with laser instrument, and the motion track of laser sensor is crossing with the laser of laser instrument, and laser instrument is connected with controller with drive motors.
As Fig. 3, shown in Fig. 4, steam shaping room 13 is fixed in frame 11, steam shaping room 13 has the import entered for socks cage plate 81 and the outlet of going out for socks cage plate 81, this steam shaping device comprises jet chimney 31 and discharge 41, jet chimney 31 is fixed in steam shaping room 13 and drive sprocket 22 one_to_one corresponding, jet chimney 31 is all connected with steam generator 12, jet chimney 31 is positioned at directly over corresponding drive sprocket 22, the lower end of jet chimney 31 has some steam and is in charge of 32, steam is in charge of 32 and is evenly distributed on jet chimney 31, and the distance that each steam is in charge of between 32 is identical with the distance between socks cage plate 81 adjacent on same drive sprocket 22, each steam is in charge of 32 and is all fixedly communicated with a tube connector 33, tube connector 33 comprises is in charge of 32 bodys be communicated with 331 and the portion of giving vent to anger 332 being positioned at body 331 end with steam, the diameter in portion 332 of giving vent to anger is greater than the diameter of body 331, the give vent to anger end in portion 332 is blind end, give vent to anger portion 332 side face on there is some gas outlets 333, discharge 41 is enclosed within place of the portion of giving vent to anger 332, the upper end of discharge 41 have with upper end, the portion of giving vent to anger 332 against bulge loop 42, the side face in the inner tubal wall of discharge 41 and portion 332 of giving vent to anger against, the Inner tube wall of discharge 41 offers annular groove 43, annular groove 43 is positioned at the top of discharge 41, bulge loop 42 and upper end, the portion of giving vent to anger 332 against time gas outlet 333 be communicated with discharge 41 with annular groove 43, being provided with between discharge 41 and steam shaping room 13 discharge 41 can be driven to slide up and down make discharge 41 open gas outlet 333 and socks cage plate 81 be covered or closed gas outlet 333 makes discharge 41 be positioned at controlling organization above socks cage plate 81.
As shown in Figure 2, controlling organization comprises control motor 51, some rotating shafts 53 and cam 55, control the side that motor 51 is fixed on steam shaping room 13, rotating shaft 53 number is identical with jet chimney 31 number, rotating shaft 53 is parallel with jet chimney 31, the motor shaft of control motor 51 is fixed with driving gear 52, control motor 51 to be connected with controller, rotating shaft 53 is rotatably connected on steam shaping room 13, rotating shaft 53 is positioned at the one end controlling motor 51 and is fixed with driven gear 54, driven gear 54 between adjacent shafts 53 engages, driving gear 52 engages with one of them driven gear 54, the tube wall of discharge 41 is fixed with two connecting rods 44, connecting rod 44 is positioned at discharge 41 both sides, the upper end of connecting rod 44 is fixed with the collar 45, tube connector 33 is through the collar 45, rotating shaft 53 is positioned at below the collar 45, rotating shaft 53 is fixed with some cams 55, the lower surface of cam 55 and the collar 45 against, the collar 45 and two cams 55 against.By driven gear 54 synchronous axial system between rotating shaft 53, ensure that cam 55 rotates consistent; Drive the collar 45 to move up and down by the periodic rotary of cam 55, thus drive discharge 41 periodically to move up and down, realization agrees with driving chain 23 intermittent movement.
As shown in Figure 1, the import department that frame 11 is positioned at steam shaping room 13 is provided with chain lifting platform 61, chain lifting platform 61 have some with driving chain 23 lifting face one to one, the lifting face corresponding with it, the lower end of driving chain 23 against, the stepped distribution in lifting face, lifting face opposite planar tilts, the import of upper end, described lifting face near steam shaping room 13, difference in height between lower end, adjacent lifting face is identical with the difference in height of the drive sprocket 22 that its corresponding driving chain 23 connects, upper end, lifting face all with and be positioned at the lifting face of drive shaft 21 topmost corresponding to the driving chain 23 that is connected of drive sprocket 22 and flush.Chain lifting platform 61 makes driving chain 23 highly all identical when entering steam shaping room 13, make the distance between socks cage plate 81 with discharge 41 all identical, chain lifting platform 61, by the height of the slow lifting driving chain 23 in lifting face, can not have an impact to the rotation of driving chain 23.
As shown in Figure 1, the exit that frame 11 is positioned at steam shaping room 13 is provided with chain decline platform 62, chain decline platform 62 have some faces that declines one to one with driving chain 23, the decline face corresponding with it, the lower end of driving chain 23 against, the stepped distribution in decline face, decline face opposite planar tilts, the outlet of upper end, described decline face near steam shaping room 13, upper end, decline face all with and be positioned at the decline face of drive shaft 21 topmost corresponding to the driving chain 23 that is connected of drive sprocket 22 and flush, difference in height between lower end, adjacent decline face is identical with the difference in height of the drive sprocket 22 that its corresponding driving chain 23 connects.Chain decline platform 62 makes driving chain 23 highly slowly drop to the identical position of the height of the drive sprocket 22 corresponding with it when going out from steam shaping room 13, makes driving chain 23 rotate smoothness.
As shown in Figure 5, frame 11 is positioned at driving chain 23 and is fixed with some lifter plates 71 away from the side of steam shaping room 13, lifter plate 71 is between driving chain 23, cylinder 72 is provided with between lifter plate 71 and frame 11, the cylinder body of cylinder 72 is fixed in frame 11, piston rod and the lifter plate 71 of cylinder 72 are fixed, cylinder 72 is connected with controller, socks cage plate 81 is between lifter plate 71, the lifter plate 71 of socks cage plate 81 side is fixed with de-socks arm 1, one side and the socks cage plate 81 of de-socks arm 1 are fitted, the upper end of de-socks arm 1 is inclined-plane one, angle between the side that inclined-plane one and de-socks arm 1 and socks cage plate 81 are fitted is acute angle, the lifter plate 71 of socks cage plate 81 opposite side is provided with holder socks arm 2 74, backing plate 75 is fixed with between holder socks arm 2 74 and lifter plate 71, one side and the socks cage plate 81 of holder socks arm 2 74 are fitted, the upper end of holder socks arm 2 74 is inclined-plane two, angle between the side that inclined-plane two and de-socks arm two and socks cage plate 81 are fitted is acute angle.Cylinder 72 can control lifter plate 71 and move up and down, when controller control drive motors stops operating, cover has socks cage plate 81 meeting of having shaped between de-socks arm 1 and de-socks arm two, the driving lifter plate 71 of this Time Controller control cylinder 72 moves, the de-inclined-plane one of socks arm 1 and the inclined-plane two of de-socks arm two can stretch into stocking blank and drive stocking blank to move up, socks are taken off from socks cage plate 81, owing to there is backing plate 75 between de-socks arm two and lifter plate 71, therefore the side of socks first can be ejected de-ankle socks plate by de-socks arm two, therefore socks can fall to de-socks arm 1 side.
As shown in Figure 5, de-socks arm 1 is rotatably connected to turning cylinder, turning cylinder is parallel with lifting platform, turning cylinder is fixed with and connects socks plate 76, de-socks arm 1 is positioned at turning cylinder side and is fixed with pin one, de-socks arm 1 is positioned at turning cylinder opposite side and is fixed with pin two, pin two and turning cylinder are positioned at same level, turning cylinder is fixed with torsion spring, one end of torsion spring and pin one against, connect socks plate 76 is fixed with the torsion spring other end against pin three, pin three is between turning cylinder and pin two, frame 11 is fixed with some vertically fixing push rods 77, push rod 77 is corresponding with de-socks arm 1, push rod 77 is through lifter plate 71, push rod 77 is positioned at the side that turning cylinder has pin three, the upper end of push rod 77 is positioned at above turning cylinder when the piston rod of cylinder 72 shrinks, the below of turning cylinder is positioned at when the piston rod of cylinder 72 extends, lifter plate 71 offers and the resigning hole connecing socks plate 76 one_to_one corresponding and pass through for socks.Connecing socks plate 76 can towards pin two rotation under the effect of torsion spring, when socks fall down, connect socks plate 76 and be in level, socks fall connecing socks plate 76, now cylinder 72 can drive lifter plate 71 to decline, the upper end of push rod 77 can with connect socks plate 76 against, make to connect socks plate 76 and rotate, socks can drop from connecing socks plate 76 and pass resigning hole and drop in surge drum, realize the automatic collection of socks.
Socks cage plate 81 is identical with the shape of socks, and socks are enclosed within socks cage plate 81, and after steam shaping, the shape of socks will be identical with socks cage plate 81, laser sensor is equidistantly fixing according to design, when the laser that laser instrument is launched exposes to laser sensor, laser sensor can transmit signals to controller, controller can control drive motors to be stopped, the socks be now positioned on the driving chain 23 of steam shaping room 13 are finalized, controller is connected with the time relay, restarts drive motors, so circulate through controller after a period of time, steam generator 12 produces steam and delivering vapor pipeline 31, steam branches to steam again and is in charge of 32, steam is in charge of 32 and is sprayed by a steam Transportation tube connector 33 and from the gas outlet 333 in the portion of giving vent to anger 332, discharge 41 can control gas outlet 333 and open or close, when drive sprocket 22 stops operating, what be now positioned at the socks cage plate 81 of steam shaping room 13 is just positioned at immediately below discharge 41, controlling organization domination set tracheae 41 moves down, and socks cage plate 81 is covered in discharge 41, when discharge 41 move to annular groove 43 be communicated with gas outlet 333 time, gas outlet 333 is opened, steam can spray from gas outlet 333 and be sprayed on socks, air in discharge 41 can be discharged and be made to only have steam in discharge 41 by steam, through after a period of time, controlling organization domination set tracheae 41 moves upward, discharge 41 and socks cage plate 81 are departed from, now the inner tubal wall of discharge 41 can be closed against by gas outlet 333 with the side face in the portion of giving vent to anger 332 again, again rotate at driving chain 23 that socks complete for heat treatment to be delivered to steam shaping room 13 outer and need the socks of sizing to be delivered into steam shaping room 13 next group, circulation like this, some driving chains 23 are set once can process a collection of socks simultaneously, improve the efficiency of steam shaping, driving chain 23 same groups of drive shafts 21 drive that to make driving chain 23 rotate time of one week identical, make socks cage plate 81 on driving chain 23 move unification, socks are covered and uperize by discharge 41 when shaping, decrease the consumption of steam, saved water resource and production cost, socks be in be full of steam discharge 41 in and steam is injected on socks, make effect socks being subject to steam shaping all identical, ensure that the quality of socks.
Embodiment two
The present embodiment with the structure of embodiment one and principle substantially identical, different place is: controlling organization comprises control cylinder one, control cylinder two and control lever, the tube wall of discharge is fixed with two connecting rods, connecting rod is positioned at discharge both sides, the upper end of connecting rod is fixed with suspension ring, control cylinder one and control cylinder two are fixed on top, steam shaping room, control cylinder one and control cylinder two lay respectively at the export and import place of steam shaping room, control lever comprises the mobile jib one fixing with the piston rod of control cylinder one, and the mobile jib two that the piston rod of control cylinder two is fixing and somely divide bar one to one with jet chimney between mobile jib one and mobile jib two, divide bar parallel with jet chimney, divide bar through suspension ring, described control cylinder one is connected with controller with control cylinder two.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ 11 herein, frame; 12, steam generator; 13, steam shaping room; 21, drive shaft; 22, drive sprocket; 23, driving chain; 31, jet chimney; 32, steam is in charge of; 33, tube connector; 331, body; 332, to give vent to anger portion; 333, gas outlet; 41, discharge; 42, bulge loop; 43, annular groove; 44, connecting rod; 45, the collar; 51, motor is controlled; 52, driving gear; 53, rotating shaft; 54, driven gear; 55, cam; 61, chain lifting platform; 62, chain decline platform; 71, lifter plate; 72, cylinder; 73, de-socks arm one; 74, socks arm two is held in the palm; 75, backing plate; 76, socks plate is connect; 77, push rod; 81, the term such as socks cage plate, but do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.