CN203807754U - Low-liquor-ratio dyeing machine - Google Patents
Low-liquor-ratio dyeing machine Download PDFInfo
- Publication number
- CN203807754U CN203807754U CN201420174976.6U CN201420174976U CN203807754U CN 203807754 U CN203807754 U CN 203807754U CN 201420174976 U CN201420174976 U CN 201420174976U CN 203807754 U CN203807754 U CN 203807754U
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- groove
- dye liquor
- cylinder body
- shutter
- spray gun
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Abstract
The utility model relates to a textile fabric dyeing machine, in particular to a low-liquor-ratio dyeing machine which comprises a cylinder body, a circulating pump and a dye liquor tank. A large nozzle, a cloth guiding pipe and a cloth lifting wheel are arranged in the cylinder body, a groove is formed in the bottom of the cylinder body and located under the large nozzle, a guiding wheel is further arranged in the cylinder body, a shielding plate is arranged between the guiding wheel and the groove, shielding fences are arranged on the two sides of the shielding plate, the end, facing the groove, of the shielding plate is in arc transition, a first dyeing liquor pipe connected with the circulating pump is arranged at the bottom of the groove, a second dyeing liquor pipe connected with the large nozzle is arranged on the circulating pump, a conveying pipe matched with the groove is arranged on the dyeing liquor tank, a conveying pump is further arranged outside the cylinder body and provided with a third dyeing liquor pipe connected to the bottom of the groove, a spray gun is arranged on the shielding plate, and a fourth dyeing liquor pipe which penetrates through the shielding plate and is connected with the conveying pump is arranged on the spray gun. Compared with the prior art, water consumption can be reduced, the liquor ratio is lowered, the water source is greatly saved, production cost is lowered, and waste water drainage amount is lowered due to reduction of water consumption.
Description
Technical field
The utility model belongs to a kind of dyeing installation, especially relates to a kind of dyeing machine.
Background technology
The purposes of dyeing machine is more, for example, can be mainly used in the techniques such as dyeing, bleaching, boiling-off and the washing of the ready-made clothes such as woollen sweater, acrylic and cotton jersey, also can be used for the processing of bleachinging and dyeing of the finished products such as gloves, socks, towel, is the bleaching equipment that a kind of accommodation is extensive.The groundwork principle of dyeing machine is for utilizing circulating pump to promote that dye liquor circulates along pipeline, heat up through heat exchanger assembly, dye liquor temperature is brought up to 130 DEG C-135 DEG C, then the filter assemblies of flowing through filters, flow to nozzle component, nozzle component sprays dye liquor to fabric and promotes fabric and enters cloth guide tube under pressure-driven, dye liquor is process cloth guide tube and base channel under the driving of pump, be back to circulating pump from base channel and cloth guide tube again, and drive fabric to advance, fabric through proposing the lifting of cloth assembly, carries out shuttling movement again in the master cylinder of dyeing machine.In order to drive fabric to circulate in master cylinder, must ceaselessly use dye liquor ballistic fabric, must strengthen bath raio, but the dye liquor warm-up time that bath raio change conference brings is long for this reason, the problem that cool time is long has been wasted the resources such as steam, water, electricity very much.In dyeing course, water loss is too much simultaneously, and the energy consumption of wastewater treatment is excessive, and dye utilization rate is low, and dyeing time is long, and production efficiency is low, and production cost is high, cannot meet the demand of energy-saving and emission-reduction, low-carbon environment-friendly.
Summary of the invention
The utility model, for deficiency of the prior art, provides a kind of low bath ratio dyeing machine, can significantly reduce the use amount of water, reduce bath raio, saved greatly Water Energy, reduced production cost, simultaneously also because the use amount of water reduce the reduction that also causes wastewater discharge.
In order to solve the problems of the technologies described above, the utility model is solved by following technical proposals: a kind of low bath ratio dyeing machine, comprise cylinder body, circulating pump, dye liquor case, in described cylinder body, be provided with giant, cloth guide tube and Ti Bu wheel, described cylinder base is provided with groove, described groove is under described giant, in described cylinder body, be also provided with the described cloth of carrying and take turns the directive wheel matching, between described directive wheel and described groove, be tiltedly installed with shutter, described shutter both sides are provided with blocks fence, described shutter is provided with arc-shaped transition towards one end of described groove, described bottom portion of groove is provided with the first dye liquor pipe that connects described circulating pump, on described circulating pump, be provided with the second dye liquor pipe that connects described nozzle, described dye liquor case is provided with the carrier pipe matching with described groove, described cylinder body is also provided with delivery pump outward, on described delivery pump, be provided with the third dye liquor pipe that connects described bottom portion of groove, on described shutter, be provided with several spray guns, described spray gun is fixedly installed on described shutter, on described spray gun, be provided with through described shutter and connect the fourth dye liquor pipe of described delivery pump.
In technique scheme, preferably, described spray gun is divided into some injection groups, and the distance in described injection group between the arranged in a straight line and described spray gun of described spray gun equates, between some described injection groups, also the distance between arranged in a straight line and described injection group equates.
In technique scheme, preferred, on described delivery pump, be provided with liquid cyclone, described liquid cyclone connects described fourth dye liquor pipe.
Arrange like this, outstanding improvement of the present utility model is that fabric need to not float while rotating in cylinder body in dye liquor, only has the downward jet power of giant to drive fabric to rotate in cylinder body.So just greatly reduce bath raio, made bath raio of the present utility model be reduced to 1:2 ~ 4 from 1:6 ~ 8 of traditional dyeing machine, saved greatly water resource, the less discharge of waste water.The utility model is in order better to paint to fabric, also in cylinder body, be provided with directive wheel, below directive wheel, be provided with shutter, several spray guns are set on shutter, spray gun can be ejected into the dye liquor in groove on fabric, further fabric is dyeed, simultaneously the dye liquor on fabric also can drop onto on shutter, then in shutter flows to groove, can allow like this dye liquor recycle, less bath raio, has improved again dyeing efficiency.Workflow of the present utility model is first to twist into end to end rope form and put in cylinder body spinning thing, spinning thing returns and carries cloth wheel and form a closed shape through carrying cloth wheel, cloth guide tube, giant, deflector, directive wheel, then dye liquor case is carried dye liquor by carrier pipe in groove, the dye liquor that circulating pump extracts in groove enters giant, be ejected into spin thing from giant again and dye to utilize huge jet power to drive to spin thing simultaneously and move downward spinning thing, thereby circulate.When fabric is in the time that deflector is advanced to this section of directive wheel, the spray gun being arranged on shutter can spray and allow fabric further contact with dye liquor fabric.And also can drop onto on shutter when dye liquor on the fabric of this section drippage, then in shutter flows to groove, again allow dye liquor circulate.By this set, the utility model greatly reduces the consumption of water, electric resources, has reduced the discharge capacity of waste water, meets the requirement of energy-saving and emission-reduction, environmental protection.
Compared with prior art, the beneficial effects of the utility model are: can significantly reduce the use amount of water, reduce bath raio, save greatly Water Energy, reduce production cost, simultaneously also because the use amount of water reduce the reduction that also causes wastewater discharge.
Brief description of the drawings
Fig. 1 is the utility model schematic internal view.
Fig. 2 is the utility model cloth guide tube schematic diagram.
Fig. 3 is the utility model groove and near device schematic diagram thereof.
Fig. 4 is the utility model shutter and near device schematic diagram thereof.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of dyeing machine, comprises cylinder body 1, circulating pump 2, dye liquor case 3, and cloth wheel 5, cloth guide tube 6, giant 7 are carried in the interior setting of cylinder body 1.Cylinder body 1 bottom is provided with groove 4, groove 4 is under giant 7, and groove 4 comprises the sidewall 101 of circular irony and the base plate 102 that ceramic material is made, and is enclosed with insulation material 92 on sidewall 101, insulation material 92 can be heat-preservation cotton, can be also other insulation materials.On insulation material 92, be surrounded with solenoid 91, solenoid 91 is around wrapping sidewall 101.Groove 4 bottoms are provided with the first dye liquor pipe 21 that connects circulating pump 2 through base plate 102, are provided with the second dye liquor pipe 22 that connects giant 7 on circulating pump 2.In groove 4, be also provided with temperature sensor 93 and liquid level sensor 94, temperature sensor 93 and liquid level sensor 94 and solenoid 91 are all connected with heating controller 9.Between groove 4 and cylinder body 1, be provided with annular junction 44, annular junction 44 is circular platform type, annular is provided with support bar 45 on junction 44, is provided with annular funnel 41 on support bar 45, annular funnel 41 be positioned at groove 4 directly over and under giant 7.Annular funnel 41 comprises bell mouth 49, is provided with metal twine 42 in bell mouth 49, is provided with filter 43 on metal twine 42.Dye liquor case 3 is provided with the carrier pipe 31 matching with groove 4, the top of carrier pipe 31 in annular junction 44, the below of annular funnel 41.In groove 4, be provided with rabbling mechanism, rabbling mechanism comprises drive motors 46 and teeter column 47, drive motors 46 teeter column 47 that is in transmission connection.On groove 4, be provided with axle bed 103, teeter column 47 rotates and is arranged on axle bed 103, between axle bed 103 and teeter column 47, is provided with sealing ring 104.On teeter column 47, be provided with several stirring rod 48, stirring rod 48 spiral on teeter column 47 is arranged.Between giant 7 and groove 4, have deflector 71, deflector 71 both sides are provided with arc 72, and deflector 71 bottoms are provided with guide wheel 73.
In cylinder body 1, be also provided with and carry cloth wheel 5 directive wheels that match 51, below between directive wheel 51 and guide wheel 73, be provided with shutter 81, shutter 81 is obliquely installed, wherein least significant end is in groove top, shutter 81 both sides are provided with blocks fence 82, shutter 81 least significant ends are provided with arc-shaped transition 83, and arc-shaped transition 83 is positioned at groove 4 tops.On shutter 81, be provided with several spray guns 84, spray gun 84 is fixedly installed on shutter 81, spray gun 84 is divided into some injection groups, spray gun in the injection group 84 longitudinally distance between arranged in a straight line and spray gun 84 equates, between some injection groups, also laterally the distance between arranged in a straight line and injection group equates.The outer delivery pump 8 that is also provided with of cylinder body 1, on delivery pump 8, be provided with the third dye liquor pipe 89 of connecting groove 4 bottoms, on delivery pump 8, be also provided with liquid cyclone 86, be provided with the fourth dye liquor pipe 85 that quantity is consistent with spray gun 84 on liquid cyclone, fourth dye liquor pipe 85 hermetically passing shutters 81 connect spray gun 84.
In cloth guide tube 6, be provided with between 62, two axle beds 62 of two axle beds and rotate and be provided with cylinder 61, be provided with several balls 63 between cylinder 61 and axle bed 62, ball 63 can allow cylinder 61 roll on axle bed 62 more smoothly.On cylinder 61, be provided with annular rack 65, annular rack 65 wound drum 61 outer surfaces.On cloth guide tube 6, be provided with the opening 105 matching with annular rack 65, cylinder body 1 is outside equipped with motor 68, is provided with power transmission shaft 67 on motor 68, and power transmission shaft 67 is connected with the gear 66 coordinating with annular rack 65 phase transmissions.In cylinder 61, be provided with the projection 69 of several proper alignment, projection 69 is trapezoidal, whole projections 69 form several convex sets, and convex sets internal projection 69 is arranged in spacing between the annular of sealing and adjacent protrusion 69 and equates in institute's cylinder 71, and between adjacent convex sets, spacing also equates.In cloth guide tube 6, be provided with the annular guide plate 64 matching with axle bed 62.
Outstanding improvement of the present utility model is that fabric need to not float while rotating in cylinder body in dye liquor, greatly reduce bath raio, make bath raio of the present utility model be reduced to 1:2 ~ 4 from 1:6 ~ 8 of traditional dyeing machine, saved greatly water resource, the less discharge of waste water.Adopt Electromagnetic Heating mode simultaneously, not only make dye liquor heat up rapidly, also saved greatly resource.
For this reason, groundwork flow process of the present utility model is: first spinning thing 10 being put in cylinder body 1 that ending joins that rope, spin thing 10 and return and carry cloth wheel 5 and form a closed shape through carrying cloth wheel 5, cloth guide tube 6, giant 7, deflector 7, directive wheel 51.Then spin 10 of things under the injection of giant 7 in the interior cycle rotation of cylinder body 1.Spin like this thing 10 dip-dye of just need to drifting about unlike other dyeing machines, reduced greatly the use amount of water in dye liquor.Cylinder body 1 inner bottom part fluted 4, when initial, dye liquor case 3 interior dye liquors enter in groove 4 by carrier pipe 31, heating controller 9 is controlled solenoid 91 and is switched on the dye liquor in groove 4 is heated, and drive motors 46 drives teeter column 47 to rotate simultaneously, makes the interior dye liquor thermally equivalent of groove 4.Be heated to after uniform temperature, temperature sensor 93 is transferred to heating controller 9 the temperature of groove 4 interior dye liquors, and the energising that heating controller 9 is controlled solenoid 91 measures to change the heating-up temperature of groove 4.At this moment can start circulating pump 2 and delivery pump 8, dye liquor by circulating pump 2 sweeps away from giant 7, allow and spin thing 10 and move and paint for the first time to spinning thing simultaneously, spinning thing 10 can paste deflector 71 in when motion and moving, the dye liquor spinning on thing 10 also can drop onto on annular funnel 41 under 72 effects of the arc of deflector 71 both sides, under the effect of annular funnel 41, dye liquor all can enter in groove 4 from bell mouth 49, being impacted by dye liquor the trickle textile fabric getting off like this will be filtered sheet 43 and stop, can not enter in groove 4, so just can prevent that trickle textile fabric from reentering the circulation of dye liquor by groove 4, block pipeline or spray gun.Spin under the effect of thing 10 guide wheel 73 on deflector 71 and turn to, move ahead to directive wheel 51 directions.In this section, the spray gun 84 being arranged on shutter 81 can spray fabric 10, allow fabric 10 further contact with dye liquor, improve dye liquor efficiency, dripping fallen dye liquor from fabric 10 can again flow on annular funnel 41 simultaneously under the effect that is inclined at shutter 81, then enters groove 4 inside from annular funnel 41.If the dye liquor deficiency in groove 4, liquid level sensor 94 will be reported to the police, and allows dye liquor case 3 again to the interior injection dye liquor of groove 4.In order to improve dyeing efficiency, at the interior cylinder 61 that arranges of cloth guide tube 6, cylinder 61 is interior arranges trapezoidal protruding 69, cylinder 61 can rotate under the effect of motor 68, like this through spinning thing and will rotate under the effect of projection 69 in cylinder 61, what just can make that dye liquor that giant 7 ejects ceaselessly touches diverse location spins thing 10, and the dye liquor that spray gun 84 ejects also can be ejected into spinning on thing 10 of diverse location, allow dye liquor fully contact with spinning thing 10, improve dyeing efficiency.
The utility model replaces heat exchanger heats mode in the past by Electromagnetic Heating mode, can significantly reduce electric use amount, save greatly the energy, reduce production cost, spin thing 10 not be used in dye liquor and drifts about simultaneously, reduce bath raio, reduced the consumption of water resource, also reduced the discharge capacity of waste water.Spinning thing 10 can self rotate twisting simultaneously in the time of cycle operation, has improved greatly the colorability of dye liquor on spin thing 10, does not reduce the efficiency that dyes in reducing bath raio.
Claims (3)
1. a low bath ratio dyeing machine, comprise cylinder body (1), circulating pump (2), dye liquor case (3), in described cylinder body (1), be provided with giant (7), cloth guide tube (6) and carry cloth wheel (5), it is characterized by, described cylinder body (1) bottom is provided with groove (4), described groove (4) is under described giant (7), in described cylinder body (1), be also provided with the described cloth of carrying and take turns the directive wheel (51) that match (5), between described directive wheel (51) and described groove (4), be tiltedly installed with shutter (81), described shutter (81) both sides are provided with blocks fence (82), described shutter (81) is provided with arc-shaped transition (83) towards one end of described groove (4), described groove (4) bottom is provided with the first dye liquor pipe (21) that connects described circulating pump (2), on described circulating pump (2), be provided with the second dye liquor pipe (22) that connects described giant (7), described dye liquor case (3) is provided with the carrier pipe (31) matching with described groove (4), the outer delivery pump (8) that is also provided with of described cylinder body (1), on described delivery pump (8), be provided with the third dye liquor pipe (89) that connects described groove (4) bottom, on described shutter (81), be provided with several spray guns (84), described spray gun (84) is fixedly installed on described shutter (81), on described spray gun (84), be provided with through described shutter (81) and connect the fourth dye liquor pipe (85) of described delivery pump (8).
2. a kind of low bath ratio dyeing machine according to claim 1, it is characterized by, described spray gun (84) is divided into some injection groups, distance in described injection group between the arranged in a straight line and described spray gun (84) of described spray gun (84) equates, between some described injection groups, also the distance between arranged in a straight line and described injection group equates.
3. a kind of low bath ratio dyeing machine according to claim 1, is characterized by, and on described delivery pump (8), is provided with liquid cyclone (86), and described liquid cyclone (86) connects described fourth dye liquor pipe (85).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420174976.6U CN203807754U (en) | 2014-04-12 | 2014-04-12 | Low-liquor-ratio dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420174976.6U CN203807754U (en) | 2014-04-12 | 2014-04-12 | Low-liquor-ratio dyeing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203807754U true CN203807754U (en) | 2014-09-03 |
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ID=51446537
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420174976.6U Expired - Fee Related CN203807754U (en) | 2014-04-12 | 2014-04-12 | Low-liquor-ratio dyeing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203807754U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103898683A (en) * | 2014-04-12 | 2014-07-02 | 宁波市东盛纺织有限公司 | Low-bath-ratio dyeing machine |
| CN105624947A (en) * | 2016-03-07 | 2016-06-01 | 浙江泛太平洋针织印染有限公司 | Novel dyeing machine |
-
2014
- 2014-04-12 CN CN201420174976.6U patent/CN203807754U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103898683A (en) * | 2014-04-12 | 2014-07-02 | 宁波市东盛纺织有限公司 | Low-bath-ratio dyeing machine |
| CN103898683B (en) * | 2014-04-12 | 2016-01-20 | 宁波市东盛纺织有限公司 | A kind of low bath ratio dyeing machine |
| CN105624947A (en) * | 2016-03-07 | 2016-06-01 | 浙江泛太平洋针织印染有限公司 | Novel dyeing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140903 Termination date: 20150412 |
|
| EXPY | Termination of patent right or utility model |