CN203807755U - Dyeing machine - Google Patents
Dyeing machine Download PDFInfo
- Publication number
- CN203807755U CN203807755U CN201420174984.0U CN201420174984U CN203807755U CN 203807755 U CN203807755 U CN 203807755U CN 201420174984 U CN201420174984 U CN 201420174984U CN 203807755 U CN203807755 U CN 203807755U
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- Prior art keywords
- dyeing machine
- cylinder body
- cylinder
- dyeing
- guide tube
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Abstract
A dyeing machine relates to a textile dyeing machine and comprises a cylinder body, a circulating pump and a dye liquor tank. A large nozzle, a cloth guiding pipe and a cloth lifting wheel are arranged in the cylinder body. The dyeing machine is characterized in that a roller is arranged in the cloth guiding pipe in a rotating mode, an annular rack is arranged on the roller, an opening matched with the annular rack is formed in the cloth guiding pipe, a motor is arranged outside the cylinder body, a gear matched with the annular rack is arranged in the cylinder body, the motor is in transmission connection with the gear, and a plurality of neatly-arranged protrusions are arranged in the roller. Compared with the prior art, the dyeing machine can enable textile in the dyeing machine to turn automatically. Thus, the contact area between the textile and dyeing liquor is enlarged, the textile can be fully soaked by the dyeing liquor, and the dyeing efficiency is improved. Meanwhile, the bath ratio is further reduced, and the waste water discharge is reduced.
Description
Technical field
The utility model belongs to a kind of dyeing installation, especially relates to a kind of dyeing machine.
Background technology
The purposes of dyeing machine is more, for example, can be mainly used in the techniques such as dyeing, bleaching, boiling-off and the washing of the ready-made clothes such as woollen sweater, acrylic and cotton jersey, also can be used for the processing of bleachinging and dyeing of the finished products such as gloves, socks, towel, is the bleaching equipment that a kind of accommodation is extensive.The groundwork principle of dyeing machine is for utilizing circulating pump to promote that dye liquor circulates along pipeline, heat up through heat exchanger assembly, dye liquor temperature is brought up to 130 DEG C-135 DEG C, then the filter assemblies of flowing through filters, flow to nozzle component, nozzle component sprays dye liquor to fabric and promotes fabric and enters cloth guide tube under pressure-driven, dye liquor passes through cloth guide tube and base channel, is back to circulating pump from base channel and cloth guide tube again under the driving of pump, and drive fabric to advance, fabric through proposing the lifting of cloth assembly, carries out shuttling movement again in the master cylinder of dyeing machine.For the discharge that reduces waste water just must reduce bath raio, the utility model people has also applied for that another kind of patent makes fabric need in base channel, not soak dye liquor for this reason, greatly reduce bath raio, but make like this dye uptake of dyeing reduce, dyeing time is elongated, the utility model people has designed a kind of device and can make to spin thing and need not be immersed in dye liquor and also can ensure needn't extend dyeing time by rate of dyeing for this reason.
Summary of the invention
The utility model, for deficiency of the prior art, provides a kind of dyeing machine, can allow the thing that spins in dyeing machine overturn voluntarily, increase the contact area of spinning thing and dyeing, allow dye liquor fully infiltrate and spin thing, improve dyeing efficiency, also reduce bath raio simultaneously, reduced the discharge of waste water.
In order to solve the problems of the technologies described above, the utility model is solved by following technical proposals: a kind of dyeing machine, comprise cylinder body, circulating pump, dye liquor case, in described cylinder body, be provided with giant, cloth guide tube and Ti Bu wheel, in described cloth guide tube, rotate and be provided with cylinder, on described cylinder, be provided with annular rack, on described cloth guide tube, be provided with the opening matching with described annular rack, described cylinder body is outside equipped with motor, in described cylinder body, be provided with the gear matching with described annular rack, described motor-driven connects described gear, in described cylinder, be provided with the projection of several proper alignment.
In technique scheme, preferred, in described cloth guide tube, be provided with two axle beds, described cylinder is arranged between two described axle beds, and described cylinder is rotationally connected by several balls and described axle bed.
In technique scheme, preferably, described projection is trapezoidal, all described several convex sets that convexes to form, in described convex sets, described projection is arranged in spacing between the annular of sealing and adjacent described projection and equates in described cylinder, and between adjacent described convex sets, spacing also equates.
In technique scheme, preferred, in described cloth guide tube, be provided with the annular guide plate matching with described axle bed.
Arrange like this, outstanding improvement of the present utility model is automatic turning can make to spin thing and turn round in cylinder body time, increases dye liquor and the contact area of spinning thing, and dye liquor is fully contacted with spinning thing, and raising dye uptake reduces bath raio simultaneously.In order to reach this effect, in the cloth guide tube between giant and Ti Bu wheel, cylinder is set, cylinder and cloth guide tube junction are provided with axle bed, ensure that cylinder is connected and also has sealing simultaneously with cloth guide tube rolling.For spinning thing and can enter smoothly cylinder in cloth guide tube, between axle bed and cloth guide tube, be also provided with annular guide plate, conveniently spin thing and enter cylinder.The outer surface of cylinder is provided with annular rack, has opening on cloth guide tube, can allow outside annular rack is exposed to.On cylinder body, be also provided with motor, motor-driven connects gear, and gear engages with the annular rack on cylinder, and motor just can rotate by head roll like this.In cylinder, be also provided with the trapezoidal projection of proper alignment, under trapezoidal protruding role, can avoid the moistening thing that spins only mutually to slide instead of roll with cylinder.Workflow of the present utility model is first to twist into the rope form that ending joins and put in cylinder body spinning thing, spin thing through carrying cloth wheel, cloth guide tube, giant returns carries a closed shape of cloth wheel formation, then spin thing carry out shuttling movement always under the dye liquor effect of giant injection, when thing advances to the cylinder in cloth guide tube, spin thing and all can under the drive at cylinder, overturn whenever spinning, thereby cause whole closure to spin thing upset always in cyclic process, so just can make dye liquor that giant ejects ceaselessly touch the thing that spins of diverse location, fully with spin thing and contact, improve dyeing efficiency.
Compared with prior art, the beneficial effects of the utility model are: can allow the thing that spins in dyeing machine overturn voluntarily, increase the contact area of spinning thing and dyeing, allow dye liquor fully infiltrate and spin thing, improve dyeing efficiency, also reduced bath raio simultaneously, reduced the discharge of waste water.
Brief description of the drawings
Fig. 1 is the utility model schematic internal view.
Fig. 2 is the utility model cloth guide tube schematic diagram.
Fig. 3 is the utility model groove and near device schematic diagram thereof.
Fig. 4 is the utility model shutter and near device schematic diagram thereof.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of dyeing machine, comprises cylinder body 1, circulating pump 2, dye liquor case 3, and cloth wheel 5, cloth guide tube 6, giant 7 are carried in the interior setting of cylinder body 1.Cylinder body 1 bottom is provided with groove 4, groove 4 is under giant 7, and groove 4 comprises the sidewall 101 of circular irony and the base plate 102 that ceramic material is made, and is enclosed with insulation material 92 on sidewall 101, insulation material 92 can be heat-preservation cotton, can be also other insulation materials.On insulation material 92, be surrounded with solenoid 91, solenoid 91 is around wrapping sidewall 101.Groove 4 bottoms are provided with the first dye liquor pipe 21 that connects circulating pump 2 through base plate 102, are provided with the second dye liquor pipe 22 that connects giant 7 on circulating pump 2.In groove 4, be also provided with temperature sensor 93 and liquid level sensor 94, temperature sensor 93 and liquid level sensor 94 and solenoid 91 are all connected with heating controller 9.Between groove 4 and cylinder body 1, be provided with annular junction 44, annular junction 44 is circular platform type, annular is provided with support bar 45 on junction 44, is provided with annular funnel 41 on support bar 45, annular funnel 41 be positioned at groove 4 directly over and under giant 7.Annular funnel 41 comprises bell mouth 49, is provided with metal twine 42 in bell mouth 49, is provided with filter 43 on metal twine 42.Dye liquor case 3 is provided with the carrier pipe 31 matching with groove 4, the top of carrier pipe 31 in annular junction 44, the below of annular funnel 41.In groove 4, be provided with rabbling mechanism, rabbling mechanism comprises drive motors 46 and teeter column 47, drive motors 46 teeter column 47 that is in transmission connection.On groove 4, be provided with axle bed 103, teeter column 47 rotates and is arranged on axle bed 103, between axle bed 103 and teeter column 47, is provided with sealing ring 104.On teeter column 47, be provided with several stirring rod 48, stirring rod 48 spiral on teeter column 47 is arranged.Between giant 7 and groove 4, have deflector 71, deflector 71 both sides are provided with arc 72, and deflector 71 bottoms are provided with guide wheel 73.
In cylinder body 1, be also provided with and carry cloth wheel 5 directive wheels that match 51, below between directive wheel 51 and guide wheel 73, be provided with shutter 81, shutter 81 is obliquely installed, wherein least significant end is in groove top, shutter 81 both sides are provided with blocks fence 82, shutter 81 least significant ends are provided with arc-shaped transition 83, and arc-shaped transition 83 is positioned at groove 4 tops.On shutter 81, be provided with several spray guns 84, spray gun 84 is fixedly installed on shutter 81, spray gun 84 is divided into some injection groups, spray gun in the injection group 84 longitudinally distance between arranged in a straight line and spray gun 84 equates, between some injection groups, also laterally the distance between arranged in a straight line and injection group equates.The outer delivery pump 8 that is also provided with of cylinder body 1, on delivery pump 8, be provided with the third dye liquor pipe 89 of connecting groove 4 bottoms, on delivery pump 8, be also provided with liquid cyclone 86, be provided with the fourth dye liquor pipe 85 that quantity is consistent with spray gun 84 on liquid cyclone, fourth dye liquor pipe 85 hermetically passing shutters 81 connect spray gun 84.
In cloth guide tube 6, be provided with between 62, two axle beds 62 of two axle beds and rotate and be provided with cylinder 61, be provided with several balls 63 between cylinder 61 and axle bed 62, ball 63 can allow cylinder 61 roll on axle bed 62 more smoothly.On cylinder 61, be provided with annular rack 65, annular rack 65 wound drum 61 outer surfaces.On cloth guide tube 6, be provided with the opening 105 matching with annular rack 65, cylinder body 1 is outside equipped with motor 68, is provided with power transmission shaft 67 on motor 68, and power transmission shaft 67 is connected with the gear 66 coordinating with annular rack 65 phase transmissions.In cylinder 61, be provided with the projection 69 of several proper alignment, projection 69 is trapezoidal, whole projections 69 form several convex sets, and convex sets internal projection 69 is arranged in spacing between the annular of sealing and adjacent protrusion 69 and equates in institute's cylinder 71, and between adjacent convex sets, spacing also equates.In cloth guide tube 6, be provided with the annular guide plate 64 matching with axle bed 62.
Outstanding improvement of the present utility model is that fabric need to not float while rotating in cylinder body in dye liquor, greatly reduce bath raio, make bath raio of the present utility model be reduced to 1:2 ~ 4 from 1:6 ~ 8 of traditional dyeing machine, saved greatly water resource, the less discharge of waste water.Adopt Electromagnetic Heating mode simultaneously, not only make dye liquor heat up rapidly, also saved greatly resource.
For this reason, groundwork flow process of the present utility model is: first spinning thing 10 being put in cylinder body 1 that ending joins that rope, spin thing 10 and return and carry cloth wheel 5 and form a closed shape through carrying cloth wheel 5, cloth guide tube 6, giant 7, deflector 7, directive wheel 51.Then spin 10 of things under the injection of giant 7 in the interior cycle rotation of cylinder body 1.Spin like this thing 10 dip-dye of just need to drifting about unlike other dyeing machines, reduced greatly the use amount of water in dye liquor.Cylinder body 1 inner bottom part fluted 4, when initial, dye liquor case 3 interior dye liquors enter in groove 4 by carrier pipe 31, heating controller 9 is controlled solenoid 91 and is switched on the dye liquor in groove 4 is heated, and drive motors 46 drives teeter column 47 to rotate simultaneously, makes the interior dye liquor thermally equivalent of groove 4.Be heated to after uniform temperature, temperature sensor 93 is transferred to heating controller 9 the temperature of groove 4 interior dye liquors, and the energising that heating controller 9 is controlled solenoid 91 measures to change the heating-up temperature of groove 4.At this moment can start circulating pump 2 and delivery pump 8, dye liquor by circulating pump 2 sweeps away from giant 7, allow and spin thing 10 and move and paint for the first time to spinning thing simultaneously, spinning thing 10 can paste deflector 71 in when motion and moving, the dye liquor spinning on thing 10 also can drop onto on annular funnel 41 under 72 effects of the arc of deflector 71 both sides, under the effect of annular funnel 41, dye liquor all can enter in groove 4 from bell mouth 49, being impacted by dye liquor the trickle textile fabric getting off like this will be filtered sheet 43 and stop, can not enter in groove 4, so just can prevent that trickle textile fabric from reentering the circulation of dye liquor by groove 4, block pipeline or spray gun.Spin under the effect of thing 10 guide wheel 73 on deflector 71 and turn to, move ahead to directive wheel 51 directions.In this section, the spray gun 84 being arranged on shutter 81 can spray fabric 10, allow fabric 10 further contact with dye liquor, improve dye liquor efficiency, dripping fallen dye liquor from fabric 10 can again flow on annular funnel 41 simultaneously under the effect that is inclined at shutter 81, then enters groove 4 inside from annular funnel 41.If the dye liquor deficiency in groove 4, liquid level sensor 94 will be reported to the police, and allows dye liquor case 3 again to the interior injection dye liquor of groove 4.In order to improve dyeing efficiency, at the interior cylinder 61 that arranges of cloth guide tube 6, cylinder 61 is interior arranges trapezoidal protruding 69, cylinder 61 can rotate under the effect of motor 68, like this through spinning thing and will rotate under the effect of projection 69 in cylinder 61, what just can make that dye liquor that giant 7 ejects ceaselessly touches diverse location spins thing 10, and the dye liquor that spray gun 84 ejects also can be ejected into spinning on thing 10 of diverse location, allow dye liquor fully contact with spinning thing 10, improve dyeing efficiency.
The utility model replaces heat exchanger heats mode in the past by Electromagnetic Heating mode, can significantly reduce electric use amount, save greatly the energy, reduce production cost, spin thing 10 not be used in dye liquor and drifts about simultaneously, reduce bath raio, reduced the consumption of water resource, also reduced the discharge capacity of waste water.Spinning thing 10 can self rotate twisting simultaneously in the time of cycle operation, has improved greatly the colorability of dye liquor on spin thing 10, does not reduce the efficiency that dyes in reducing bath raio.
Claims (4)
1. a dyeing machine, comprise cylinder body (1), circulating pump (2), dye liquor case (3), in described cylinder body (1), be provided with giant (7), cloth guide tube (6) and carry cloth wheel (5), it is characterized by, in described cloth guide tube (6), rotate and be provided with cylinder (61), on described cylinder (61), be provided with annular rack (65), on described cloth guide tube (6), be provided with the opening (105) matching with described annular rack (65), described cylinder body (1) is outside equipped with motor (68), in described cylinder body (1), be provided with the gear (66) matching with described annular rack (65), gear (66) described in described motor (68) is in transmission connection, in described cylinder (61), be provided with the projection (69) of several proper alignment.
2. a kind of dyeing machine according to claim 1, it is characterized by, in described cloth guide tube (6), be provided with two axle beds (62), described cylinder (61) is arranged between two described axle beds (62), and described cylinder (61) is rotationally connected by several balls (63) and described axle bed (62).
3. a kind of dyeing machine according to claim 1, it is characterized by, described projection (69) is trapezoidal, all described projection (69) forms several convex sets, in described convex sets, described projection (69) is arranged in spacing between the annular of sealing and adjacent described projection (69) and equates in described cylinder (61), and between adjacent described convex sets, spacing also equates.
4. a kind of dyeing machine according to claim 2, is characterized by, and is provided with the annular guide plate (64) matching with described axle bed (62) in described cloth guide tube (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420174984.0U CN203807755U (en) | 2014-04-12 | 2014-04-12 | Dyeing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420174984.0U CN203807755U (en) | 2014-04-12 | 2014-04-12 | Dyeing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203807755U true CN203807755U (en) | 2014-09-03 |
Family
ID=51446538
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420174984.0U Expired - Fee Related CN203807755U (en) | 2014-04-12 | 2014-04-12 | Dyeing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203807755U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103898684A (en) * | 2014-04-12 | 2014-07-02 | 宁波市东盛纺织有限公司 | Dyeing machine |
| CN108708109A (en) * | 2018-08-23 | 2018-10-26 | 朱鹏程 | A kind of reactive dye carry out un-scoured and unbleached cotton textile in the device of salt-free dyeing |
| CN112796126A (en) * | 2020-12-31 | 2021-05-14 | 宜昌市欣龙卫生材料有限公司 | Dyeing and finishing process for viscose |
-
2014
- 2014-04-12 CN CN201420174984.0U patent/CN203807755U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103898684A (en) * | 2014-04-12 | 2014-07-02 | 宁波市东盛纺织有限公司 | Dyeing machine |
| CN108708109A (en) * | 2018-08-23 | 2018-10-26 | 朱鹏程 | A kind of reactive dye carry out un-scoured and unbleached cotton textile in the device of salt-free dyeing |
| CN108708109B (en) * | 2018-08-23 | 2020-12-04 | 江西兄达纺织有限公司 | Device for salt-free dyeing of uncooked and bleached cotton textile by using reactive dye |
| CN112796126A (en) * | 2020-12-31 | 2021-05-14 | 宜昌市欣龙卫生材料有限公司 | Dyeing and finishing process for viscose |
| CN112796126B (en) * | 2020-12-31 | 2022-05-13 | 宜昌市欣龙卫生材料有限公司 | Dyeing and finishing process for viscose |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140903 Termination date: 20150412 |
|
| EXPY | Termination of patent right or utility model |