CN103723504B - The automatic recovery material transportation folds disc system - Google Patents
The automatic recovery material transportation folds disc system Download PDFInfo
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- CN103723504B CN103723504B CN201310755321.8A CN201310755321A CN103723504B CN 103723504 B CN103723504 B CN 103723504B CN 201310755321 A CN201310755321 A CN 201310755321A CN 103723504 B CN103723504 B CN 103723504B
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- roller conveyor
- timing belt
- belt conveyer
- seal closure
- dish device
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Abstract
The present invention is specifically related to a kind of the automatic recovery material transportation and folds disc system, it is characterized in that climbing conveyer, 90 ° of turning conveyers, Timing Belt conveyer, roller conveyor connects successively, roller conveyor, Timing Belt conveyer is arranged on aluminum section bar frame, the junction of described roller conveyor and Timing Belt conveyer is provided with and turns over material collecting device and sweep dish device, the mouth of described Timing Belt conveyer is provided with folded dish device, described climbing conveyer, 90 ° of turning conveyers, roller conveyor, Timing Belt conveyer, turn over material collecting device, sweep dish device, folded dish device is all connected with PLC electric-control system.The present invention has advantage rational in infrastructure, that Portable durable, degree of automation are high, easy to use.Use the present invention greatly can reduce cost of labor, solve the problems such as production efficiency is low, Mass Control.
Description
Technical field
The invention belongs to industrial automation arrangement field, be specifically related to a kind of the automatic recovery material transportation and fold disc system.
Background technology
Programmable controller (PLC) has developed a kind of infant industry control setup very rapidly since being the sixties in 20th century.Modern PLC application combines computer technology, automatic control technology and the network communications technology, and it is applied more and more extensively, deeply, has entered into the fields such as the process control of system, motion control, communication network, man-machine interaction.
The manufacturing enterprise of biological brewed industry special enzyme preparation does not also have the automatic production line of specialty at present, and artificial demand is large, cost is high.Automation is realized by manually large link at some, no matter be corporate economy's ability to bear, or collateral security product design aspect, be all one and well select.The market sales revenue increases just year by year, each factory raising the efficiency by every means, uses automation equipment to be the inexorable trend of future development.Current or the artificial batch turning of rewinding operation, folded dish, the defects such as production efficiency is low, and labour intensity is large, and workshop dust is large, and waste is many.
Summary of the invention
The object of the invention is to solve the manufacturing enterprise of current biological brewed industry special enzyme preparation without automatic production line, adopt artificial batch turning, folded dish, there is the defect that production efficiency is low, labour intensity is large, dust is large, waste is many, provide a kind of the automatic recovery material transportation to fold disc system.
The present invention is achieved by the following technical solution:
Namely a kind of the automatic recovery material transportation folds disc system, it is characterized in that comprising climbing conveyer, 90 ° of turning conveyers, roller conveyor, Timing Belt conveyer, turn over material collecting device, sweep dish device, folded dish device and PLC electric-control system, described climbing conveyer, 90 ° of turning conveyers, Timing Belt conveyer, roller conveyor connects successively, roller conveyor, Timing Belt conveyer is arranged on aluminum section bar frame, the junction of described roller conveyor and Timing Belt conveyer is provided with and turns over material collecting device and sweep dish device, the mouth of described roller conveyor is provided with folded dish device, described climbing conveyer, 90 ° of turning conveyers, roller conveyor, Timing Belt conveyer, turn over material collecting device, sweep dish device, folded dish device is all connected with PLC electric-control system.
The material collecting device that turns over of the present invention comprises seal closure, first backgauge cylinder, switching mechanism, oscillating cylinder, first to level sensor and go out level sensor, described seal closure is arranged on the aluminum section bar frame of the junction of roller conveyor and Timing Belt conveyer, it is funnel-form bottom seal closure, be provided with rewinding mouth, the entrance point of seal closure is positioned at that side of Timing Belt conveyer, exit end is positioned at that side of roller conveyor, the switching mechanism being arranged on Timing Belt conveyer end is provided with in seal closure, switching mechanism is connected with oscillating cylinder, seal closure inflow point is provided with the first backgauge cylinder be arranged on aluminum section bar frame, the end of seal closure inter-sync belt conveyor is provided with first to level sensor, the roller conveyor in seal closure exit sets out level sensor, described first backgauge cylinder, switching mechanism, oscillating cylinder, first to level sensor with go out level sensor and be all connected with PLC electric-control system.
As a preferred version of the present invention: be also provided with two orienting lugs in seal closure, orienting lug is positioned at the end of Timing Belt conveyer, orienting lug outer face is arc surface.
Be thrown out of or landing when overturning to prevent pallet, switching mechanism is added with two orienting lugs, when overturning close completing, tray edge contacts the arc surface of two orienting lugs, along with when upset puts in place, tray edge is just in time tangent with the arc surface of orienting lug, pallet just drops out switching mechanism automatically, falls assigned address.
The principle of material collecting device of turning over is as follows:
Pallet moves on Timing Belt conveyer, detected by level sensor after entering seal closure, switching mechanism is upset 180 ° under oscillating cylinder drives, pallet is anchored to roller conveyor from Timing Belt conveyer, material inside pallet is also poured out, material enters in seal closure, and put away by bottom device by rewinding mouth, empty pallet is transported out from seal closure opposite side on roller conveyor by left-hand thread.
Dish device of sweeping of the present invention is positioned at seal closure inside, and comprise round brush, round brush is positioned at the below of roller conveyor, and roller conveyor is connected with round brush by driving device, the rotation direction of round brush and the direction of rotation of roller conveyor.
As a preferred version of the present invention: in seal closure, the both sides of round brush arrange a pressure roller respectively, described pressure roller is arranged on the top of roller conveyor, roller conveyor is connected with two pressure rollers by driving device, the rotation direction of pressure roller and the direction of rotation of roller conveyor.
Pressure roller of the present invention prevents pallet through round brush by round brush jack-up, just tray bottom surface cannot be cleaned out; Round brush also can stop pallet forward simultaneously, and pressure roller can also provide pallet power forward.
The principle of sweeping dish device is as follows:
Pallet moves on roller conveyor, under the effect of two pressure rollers and round brush, material residual in pallet is scanned out.The power of round brush and pressure roller is from roller conveyor, contrary with roller conveyor sense of motion with pressure roller by round brush by driving device, thus realizes sweeping dish function.
As a preferred version of the present invention: driving device is driving chain or drive belt or driving gear set.
Folded dish device of the present invention comprises bay-lift, the second backgauge cylinder and pusher cylinder, the end of roller conveyor is provided with the second backgauge cylinder, the end side of roller conveyor is provided with pusher cylinder, the opposite side corresponding with pusher cylinder is provided with bay-lift, bay-lift is arranged on section bar line slide rail, and bay-lift is connected with leading screw, and servomotor is arranged on aluminum section bar frame, its mouth is connected with leading screw, and described second backgauge cylinder, pusher cylinder, servomotor are all connected with PLC electric-control system.
As a preferred version of the present invention: the second backgauge cylinder is provided with second to level sensor, and the aluminum section bar frame upper and lower at bay-lift place is respectively equipped with upper limit sensor, lower limit sensor.
The principle of folded dish device is as follows:
Pallet moves on roller conveyor, backgauge cylinder is equipped with one second to level sensor, control opening and reclaim pallet can being made to stop at two positions of the second backgauge cylinder, pusher cylinder releases bay-lift the pallet stopped from roller conveyor, often release a pallet, second backgauge cylinder converts a pallet stop position, simultaneously bay-lift declines a segment distance, circulation like this makes pallet interfolded, detected by lower limit sensor bottom until bay-lift is fallen, lower limit sensor sends signal everything and suspends, manually the pallet stacked is shifted out, servomotor and leading screw drive bay-lift to rise, detected by upper limit sensor, upper limit sensor sends signal, action starts.
Principle of the present invention is as follows:
The pallet that material is housed successively through climbing conveyer, 90 ° of turning conveyers, Timing Belt conveyer, material turn over material collecting device, material sweep dish device, roller conveyor, from fold dish device, to realize the material collection in pallet out and empty pallet is stacked neat action, complete whole arrangement of the exercise and control by PLC is unified.
Integrated use of the present invention " mechanical, electrical, gas " three subjects and technology are in one." machine " refers to mechanical mechanism, comprises device framework, power transmission, motion transform, detent mechanism etc.; " electricity " refers to circuit, PLC, sensor and man-machine interface operation control system etc.; " gas " refers to gas circuit, cylinder.The design of these three kinds of cooperatings, content comprises the control etc. of the forced stroke of mechanism, sense of motion conversion, speed transformation, location, spacing, security alarm and mode of operation etc.This is also the main portion realizing system automation control, is that system is undertaken operating necessary signal instruction by the job procedure of setting.
The present invention has advantage rational in infrastructure, that Portable durable, degree of automation are high, easy to use.Use the present invention greatly can reduce cost of labor, solve the problems such as production efficiency is low, Mass Control.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is that the present invention turns over the structural representation of material collecting device;
Fig. 3 is that the present invention turns over the structural representation of orienting lug in material collecting device;
Fig. 4 is the structural representation that the present invention sweeps dish device;
Fig. 5 is the structural representation that the present invention folds dish device.
As shown in FIG.: 1. folded dish device; 1-1. second backgauge cylinder; 1-3. pusher cylinder 1-5. bay-lift; 1-6. servomotor; 1-7. section bar line slide rail; 1-8. leading screw; 1-11. second is to level sensor; 1-12. upper limit sensor; 1-13. lower limit sensor.2. pallet; 3. roller conveyor; 4. seal closure; 5. Timing Belt conveyer; 6.90 ° of turning conveyers; 7. climbing conveyer; 8. rewinding mouth; 9. turn over material collecting device; 9-5. backgauge cylinder; 9-6. oscillating cylinder; 9-7. orienting lug; 9-8. switching mechanism; 9-11. first is to level sensor; 9-12. go out level sensor; 9-13 arc surface; 10. sweep dish device; 10-1 round brush; 10-2 pressure roller; 11. aluminum section bar frames; 12.PLC control system.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further elaborated.
As shown in Figure 1: climbing conveyer 7, 90 ° of turning conveyers 6, Timing Belt conveyer 5, roller conveyor 3 connects successively, roller conveyor 3, Timing Belt conveyer 5 is arranged on aluminum section bar frame 11, the junction of described roller conveyor 3 and Timing Belt conveyer 5 is provided with and turns over material collecting device 9 and sweep dish device 10, the mouth of described Timing Belt conveyer 5 is provided with folded dish device 1, described climbing conveyer 7, 90 ° of turning conveyers 6, roller conveyor 3, Timing Belt conveyer 5, turn over material collecting device 9, sweep dish device 10, folded dish device 1 is all connected 12 with PLC electric-control system.
As Fig. 2, shown in Fig. 3: the material collecting device 9 that turns over comprises seal closure 4, first backgauge cylinder 9-5, orienting lug 9-7, switching mechanism 9-8, oscillating cylinder 9-6, first to level sensor 9-11 and go out level sensor 9-12, described seal closure 4 is arranged on the aluminum section bar frame 11 of the junction of roller conveyor 3 and Timing Belt conveyer 5, it is funnel-form bottom seal closure 4, be provided with rewinding mouth 8, the entrance point of seal closure 4 is positioned at that side of Timing Belt conveyer 5, exit end is positioned at that side of roller conveyor 3, switching mechanism 9-8 and two the orienting lug 9-7 being arranged on Timing Belt conveyer 5 end is provided with in seal closure 4, orienting lug 9-7 outer face is arc surface 9-13.Switching mechanism 9-8 is connected with oscillating cylinder 9-6, the end of seal closure 4 inter-sync belt conveyor 5 is provided with first to level sensor 9-11, the roller conveyor 3 in seal closure 4 exit sets out level sensor 9-12, seal closure 4 inflow point is provided with the first backgauge cylinder 9-5 be arranged on aluminum section bar frame, described first backgauge cylinder 9-5, switching mechanism 9-8, oscillating cylinder 9-6, first to level sensor 9-11 with go out level sensor 9-12 and be all connected with PLC electric-control system 12.
As shown in Figure 4: sweep dish device 10 and be positioned at seal closure 4 inside, comprise round brush 10-1 and two pressure roller 10-2, round brush 10-1 is positioned at the below of roller conveyor 3, pressure roller 10-2 is arranged on the top of roller conveyor 3, roller conveyor is connected with round brush 10-1, pressure roller 10-2 by driving device, the rotation direction of round brush 10-1, pressure roller 10-2 and the direction of rotation of roller conveyor 3.
As shown in Figure 5: folded dish device comprises bay-lift 1-5, second backgauge cylinder 1-1 and pusher cylinder 1-3, the end of roller conveyor 3 is provided with the second backgauge cylinder 1-1, the end side of roller conveyor 3 is provided with pusher cylinder 1-3, backgauge cylinder 1-3 is provided with second to level sensor 1-11, the opposite side corresponding with pusher cylinder 1-3 is provided with bay-lift 1-5, bay-lift 1-5 is arranged on section bar line slide rail 1-7, bay-lift 1-7 is connected with leading screw 1-8, servomotor 1-6 is arranged on aluminum section bar frame 11, its mouth is connected with leading screw 1-8, aluminum section bar frame 11 upper and lower at bay-lift 1-5 place is respectively equipped with upper limit sensor 1-12, lower limit sensor 1-13.Described second backgauge cylinder 1-1, pusher cylinder 1-3, servomotor 1-6 are all connected with PLC electric-control system.
When the present invention uses, pallet 2 is manually put on climbing conveyer 7 and travels forward, Timing Belt conveyer 5 is entered through the break-in of 90 ° of turning conveyers 6, sent into material by Timing Belt conveyer 5 to turn over material collecting device 9, the material of 2 li, pallet is poured out, empty pallet is continued motion by left-hand thread on roller conveyor 5, dish device 10 is swept clean for remaining material cleaning of trying to get to the heart of a matter through material, clean clean empty pallet 2 to continue to move to afterbody on roller conveyor 5, collected by folded dish device 1 and stack neat, completing whole arrangement of the exercise and control by PLC electric-control system 12 is unified.
The turn over principle of material collecting device of the present invention is as follows:
Pallet 2 moves on Timing Belt conveyer 5, detected to level sensor 9-11 by first after entering seal closure 4, switching mechanism 9-8 is upset 180 ° under oscillating cylinder 9-6 drives, pallet 2 is anchored to roller conveyor 3 from Timing Belt conveyer 5, material inside pallet 2 is also poured out, material enters in seal closure 4, and put away by bottom device by rewinding mouth 8, empty pallet 2 is entered by left-hand thread and sweeps dish device on roller conveyor 3.
The principle that the present invention sweeps dish device is as follows:
Pallet 2 moves on roller conveyor 3, under the effect of two pressure roller 10-2 and round brush 10-1, material residual for 2 li, pallet is scanned out.
The principle that the present invention folds dish device is as follows:
Pallet 2 moves on roller conveyor 3, second backgauge cylinder 1-1 is equipped with one second to level sensor 1-11, control opening and reclaim pallet 2 can being made to stop at two positions of the second backgauge cylinder 1-1, pusher cylinder 1-3 releases bay-lift 1-5 the pallet 2 stopped from roller conveyor 3, often release a pallet 2, second backgauge cylinder 1-1 converts pallet 2 stop position, simultaneously bay-lift 1-5 declines a segment distance, circulation like this makes pallet 2 interfolded, detected by lower limit sensor 1-13 bottom until bay-lift 1-5 falls, lower limit sensor 1-13 sends signal everything and suspends, manually the pallet 2 stacked is shifted out, servomotor 1-6 and leading screw 1-8 drives bay-lift 1-5 to rise, detected by upper limit sensor 1-12, upper limit sensor 1-12 sends signal, action starts.
Claims (7)
1. the automatic recovery material transportation folds a disc system, it is characterized in that comprising climbing conveyer, 90 ° of turning conveyers, roller conveyor, Timing Belt conveyer, turn over material collecting device, sweep dish device, folded dish device and PLC electric-control system, described climbing conveyer, 90 ° of turning conveyers, Timing Belt conveyer, roller conveyor connects successively, roller conveyor, Timing Belt conveyer is arranged on aluminum section bar frame, and the junction of described roller conveyor and Timing Belt conveyer is provided with and turns over material collecting device and sweep dish device, and the mouth of described roller conveyor is provided with folded dish device, described climbing conveyer, 90 ° of turning conveyers, roller conveyor, Timing Belt conveyer, turn over material collecting device, sweep dish device, folded dish device is all connected with PLC electric-control system, and the material collecting device that turns over comprises seal closure, the first backgauge cylinder, switching mechanism, oscillating cylinder, first to level sensor and go out level sensor, described seal closure is arranged on the aluminum section bar frame of the junction of roller conveyor and Timing Belt conveyer, it is funnel-form bottom seal closure, be provided with rewinding mouth, the entrance point of seal closure is positioned at that side of Timing Belt conveyer, exit end is positioned at that side of roller conveyor, the switching mechanism being arranged on Timing Belt conveyer end is provided with in seal closure, switching mechanism is connected with oscillating cylinder, seal closure inflow point is provided with the first backgauge cylinder be arranged on aluminum section bar frame, the end of seal closure inter-sync belt conveyor is provided with first to level sensor, the roller conveyor in seal closure exit sets out level sensor, described first backgauge cylinder, switching mechanism, oscillating cylinder, first to level sensor with go out level sensor and be all connected with PLC electric-control system.
2. the automatic recovery material transportation according to claim 1 folds disc system, it is characterized in that also being provided with two orienting lugs in seal closure, and orienting lug is positioned at the end of Timing Belt conveyer, and orienting lug outer face is arc surface.
3. the automatic recovery material transportation according to claim 1 folds disc system, it is characterized in that sweeping dish device is positioned at seal closure inside, comprise round brush, round brush is positioned at the below of roller conveyor, roller conveyor is connected with round brush by driving device, the rotation direction of round brush and the direction of rotation of roller conveyor.
4. the automatic recovery material transportation according to claim 3 folds disc system, it is characterized in that the both sides of round brush in seal closure arrange a pressure roller respectively, described pressure roller is arranged on the top of roller conveyor, roller conveyor is connected with two pressure rollers by driving device, the rotation direction of pressure roller and the direction of rotation of roller conveyor.
5. the automatic recovery material transportation according to Claims 2 or 3 folds disc system, it is characterized in that driving device is driving chain or drive belt or driving gear set.
6. the automatic recovery material transportation according to claim 1 folds disc system, it is characterized in that folded dish device comprises bay-lift, second backgauge cylinder and pusher cylinder, the end of roller conveyor is provided with the second backgauge cylinder, the end side of roller conveyor is provided with pusher cylinder, the opposite side corresponding with pusher cylinder is provided with bay-lift, bay-lift is arranged on section bar line slide rail, bay-lift is connected with leading screw, servomotor is arranged on aluminum section bar frame, its mouth is connected with leading screw, described second backgauge cylinder, pusher cylinder, servomotor is all connected with PLC electric-control system.
7. the automatic recovery material transportation according to claim 6 folds disc system, and it is characterized in that the second backgauge cylinder is provided with second to level sensor, the aluminum section bar frame upper and lower at bay-lift place is respectively equipped with upper limit sensor, lower limit sensor.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310755321.8A CN103723504B (en) | 2013-12-26 | 2013-12-26 | The automatic recovery material transportation folds disc system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310755321.8A CN103723504B (en) | 2013-12-26 | 2013-12-26 | The automatic recovery material transportation folds disc system |
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| CN103723504A CN103723504A (en) | 2014-04-16 |
| CN103723504B true CN103723504B (en) | 2016-03-16 |
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Effective date of registration: 20181212 Address after: 412007 Xianyuehuan Road 899, Tianyuan District, Zhuzhou City, Hunan Province, Phase 2 D R&D Workshop of New Horse Power Innovation Park Patentee after: Hunan Delong Intelligent Manufacturing Research Institute Co., Ltd. Address before: 255086 A Block 308, Gaochuang Center, 135 Zibo Municipal Access, Shandong Province Patentee before: SHANDONG RHEIN TECHNOLOGY EQUIPMENT CO., LTD. |
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