CN103723504A - Conveying and disc overlapping system capable of automatically recycling materials - Google Patents

Conveying and disc overlapping system capable of automatically recycling materials Download PDF

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Publication number
CN103723504A
CN103723504A CN201310755321.8A CN201310755321A CN103723504A CN 103723504 A CN103723504 A CN 103723504A CN 201310755321 A CN201310755321 A CN 201310755321A CN 103723504 A CN103723504 A CN 103723504A
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CN
China
Prior art keywords
roller conveyor
conveyer
belt conveyer
seal closure
timing belt
Prior art date
Application number
CN201310755321.8A
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Chinese (zh)
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CN103723504B (en
Inventor
崔智�
王中明
孙丰浩
朱建忠
王金龙
李明芳
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山东莱茵科技设备有限公司
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Priority to CN201310755321.8A priority Critical patent/CN103723504B/en
Publication of CN103723504A publication Critical patent/CN103723504A/en
Application granted granted Critical
Publication of CN103723504B publication Critical patent/CN103723504B/en

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Abstract

The invention particularly relates to a conveying and disc overlapping system capable of automatically recycling materials. The conveying and disc overlapping system capable of automatically recycling materials is characterized in that a slope climbing conveyer, a 90-degree turning conveyer, a synchronous belt conveyer and a roller conveyer are connected in sequence, the roller conveyer and the synchronous belt conveyer are installed on an aluminum profile material framework, a disc overturning material collecting device and a disc sweeping device are arranged in the combination position of the roller conveyer and the synchronous belt conveyer, a disc overlapping device is arranged at an output end of the synchronous belt conveyer, and the slope climbing conveyer, the 90-degree turning conveyer, the roller conveyer, the synchronous belt conveyer, the disc overturning material collecting device, the disc sweeping device and the disc overlapping device are all connected with a PLC electric control system. The conveying and disc overlapping system capable of automatically recycling materials has the advantages of being reasonable in structure, light, durable, high in automation degree and convenient to use. By using the conveying and disc overlapping system capable of automatically recycling materials, labor cost can be largely reduced, and the problems of low production efficiency, poor control quality and the like can be resolved.

Description

The automatic recovery material transportation is folded disc system

Technical field

The invention belongs to industrial automation arrangement field, be specifically related to the folded disc system of a kind of the automatic recovery material transportation.

Background technology

Programmable controller (PLC) has been development a kind of infant industry control setup very rapidly since the sixties in 20th century.Modern PLC application combines computer technology, automatic control technology and the network communications technology, and its application more and more extensively, deeply, has entered into the fields such as process control, motion control, communication network, man-machine interaction of system.

The manufacturing enterprise of biological brewed industry special enzyme preparation does not also have professional automatic production line at present, and artificial demand is large, cost is high.At some, by artificial large link, realize automation, no matter be corporate economy's ability to bear, or collateral security product design aspect, be all one and well select.The market sales revenue increases just year by year, and each factory is raising the efficiency by every means, and using automation equipment is the inexorable trend of future development.Rewinding operation at present or artificial batch turning, folded dish, the defect such as production efficiency is low, and labour intensity is large, and workshop dust is large, and waste is many.

Summary of the invention

The manufacturing enterprise that the object of the invention is to solve current biological brewed industry special enzyme preparation is without automatic production line, adopt artificial batch turning, folded dish, there is the defect that production efficiency is low, labour intensity is large, dust is large, waste is many, provide a kind of the automatic recovery material transportation to fold disc system.

The present invention is achieved by the following technical solution:

It is the folded disc system of a kind of the automatic recovery material transportation, it is characterized in that comprising climbing conveyer, 90 ° of turning conveyers, roller conveyor, Timing Belt conveyer, material collecting device turns over, sweep dish device, folded dish device and PLC electric-control system, described climbing conveyer, 90 ° of turning conveyers, Timing Belt conveyer, roller conveyor connects successively, roller conveyor, Timing Belt conveyer is arranged on aluminum section bar frame, the junction of described roller conveyor and Timing Belt conveyer is provided with and turns over material collecting device and sweep dish device, the mouth of described Timing Belt conveyer is provided with folded dish device, described climbing conveyer, 90 ° of turning conveyers, roller conveyor, Timing Belt conveyer, material collecting device turns over, sweep dish device, folded dish device is all connected with PLC electric-control system.

The material collecting device that turns over of the present invention comprises seal closure, the first backgauge cylinder, switching mechanism, oscillating cylinder, first to level sensor with go out level sensor, described seal closure is arranged on the aluminum section bar frame of junction of roller conveyor and Timing Belt conveyer, seal closure bottom is funnel-form, be provided with rewinding mouth, the entrance point of seal closure is positioned at that side of Timing Belt conveyer, exit end is positioned at that side of roller conveyor, in seal closure, be provided with the switching mechanism that is arranged on Timing Belt conveyer end, switching mechanism is connected with oscillating cylinder, seal closure inflow point is provided with the first backgauge cylinder being arranged on aluminum section bar frame, the end of seal closure inter-sync band conveyer is provided with first to level sensor, rolling of seal closure exit sets out level sensor on roller conveyor, described the first backgauge cylinder, switching mechanism, oscillating cylinder, first to level sensor with go out level sensor and be all connected with PLC electric-control system.

As a preferred version of the present invention: be also provided with two orienting lugs in seal closure, orienting lug is positioned at the end of Timing Belt conveyer, and orienting lug outer face is arc surface.

In order to prevent that pallet is thrown out of or landing when overturning, on switching mechanism, be added with two orienting lugs, the arc surface of two orienting lugs of tray edge contact when upset has approached, while putting in place along with upset, tray edge is just in time tangent with the arc surface of orienting lug, pallet just drops out switching mechanism automatically, falls assigned address.

The principle of material collecting device of turning over is as follows:

Pallet moves on Timing Belt conveyer, after entering seal closure, to level sensor, detected, switching mechanism overturns 180 ° under oscillating cylinder drives, pallet is anchored to roller conveyor from Timing Belt conveyer, the material of pallet the inside is also poured out, material enters in seal closure, and by rewinding mouth, by bottom device, is put away, and empty pallet is transported out from seal closure opposite side on roller conveyor by left-hand thread.

The dish device of sweeping of the present invention is positioned at seal closure inside, comprises round brush, and round brush is positioned at the below of roller conveyor, and roller conveyor is connected with round brush by driving device, the rotation direction of round brush and the direction of rotation of roller conveyor.

As a preferred version of the present invention: in seal closure, the both sides of round brush arrange respectively a pressure roller, described pressure roller is arranged on the top of roller conveyor, roller conveyor is connected with two pressure rollers by driving device, the rotation direction of pressure roller and the direction of rotation of roller conveyor.

When preventing pallet through round brush, by round brush jack-up, just tray bottom surface cannot be cleaned out by pressure roller of the present invention; Round brush also can stop pallet to travel forward simultaneously, and pressure roller can also provide pallet power forward.

The principle of sweeping dish device is as follows:

Pallet moves on roller conveyor, under the effect of two pressure rollers and round brush, material residual in pallet is scanned out.The power of round brush and pressure roller is from roller conveyor, contrary with roller conveyor sense of motion by round brush and pressure roller by driving device, thereby realize, sweeps dish function.

As a preferred version of the present invention: driving device is driving chain or drive belt or driving gear set.

Folded dish device of the present invention comprises bay-lift, the second backgauge cylinder and pusher cylinder, the end of roller conveyor is provided with the second backgauge cylinder, end one side of roller conveyor is provided with pusher cylinder, the opposite side corresponding with pusher cylinder is provided with bay-lift, bay-lift is arranged on section bar line slide rail, and bay-lift is connected with leading screw, and servomotor is arranged on aluminum section bar frame, its mouth is connected with leading screw, and described the second backgauge cylinder, pusher cylinder, servomotor are all connected with PLC electric-control system.

As a preferred version of the present invention: backgauge cylinder is provided with second to level sensor, and the aluminum section bar frame upper and lower at bay-lift place is respectively equipped with upper limit sensor, lower limit sensor.

The principle of folded dish device is as follows:

Pallet moves on roller conveyor, on backgauge cylinder, be equipped with one second to level sensor, control opening and reclaim and can making pallet stop at two positions of the second backgauge cylinder, pusher cylinder is released bay-lift the pallet stopping from roller conveyor, pallet of every release, a pallet stop position of the second backgauge cylinder conversion, the bay-lift segment distance that declines simultaneously, so circulation makes pallet interfolded, until falling bottom, bay-lift detected by lower limit sensor, lower limit sensor sends signal everything and suspends, manually the pallet stacking is shifted out, servomotor and leading screw drive bay-lift to rise, by upper limit sensor, detected, upper limit sensor sends signal, action starts.

Principle of the present invention is as follows:

The pallet that material is housed successively through climbing conveyer, 90 ° of turning conveyers, Timing Belt conveyer, materials turn over material collecting device, material sweep dish device, roller conveyor, from fold dish device, to realize, the material collection in pallet out and empty pallet is stacked to neat action, complete whole arrangement of the exercise and control by PLC is unified.

Three subjects of integrated use of the present invention " mechanical, electrical, gas " and technology are in one." machine " refers to mechanical mechanism, comprises device framework, power transmission, motion converter, detent mechanism etc.; " electricity " refers to circuit, PLC, sensor and man-machine interface operation control system etc.; " gas " refers to gas circuit, cylinder.The design of these three kinds of cooperatings, content comprises control of the forced stroke, sense of motion conversion, speed transformation, location of mechanism, spacing, security alarm and mode of operation etc. etc.This is also to realize the main portion that system automation is controlled, and is that system operates necessary signal instruction by the job procedure of setting.

That the present invention has advantages of is rational in infrastructure, Portable durable, degree of automation are high, easy to use.Use the present invention can greatly reduce cost of labor, solve the problems such as production efficiency is low, control quality.

Accompanying drawing explanation

Fig. 1 is structural representation of the present invention;

Fig. 2 is the turn over structural representation of material collecting device of the present invention;

Fig. 3 is the turn over structural representation of orienting lug in material collecting device of the present invention;

Fig. 4 is the structural representation that the present invention sweeps dish device;

Fig. 5 is the structural representation of the folded dish of the present invention device.

As shown in FIG.: 1. fold dish device; 1-1. the second backgauge cylinder; 1-3. pusher cylinder 1-5. bay-lift; 1-6. servomotor; 1-7. section bar line slide rail; 1-8. leading screw; 1-11. second is to level sensor; 1-12. upper limit sensor; 1-13. lower limit sensor.2. pallet; 3. roller conveyor; 4. seal closure; 5. Timing Belt conveyer; 6.90 ° of turning conveyers; 7. climbing conveyer; 8. rewinding mouth; 9. material collecting device turns over; 9-5. backgauge cylinder; 9-6. oscillating cylinder; 9-7. orienting lug; 9-8. switching mechanism; 9-11. first is to level sensor; 9-12. go out level sensor; 9-13 arc surface; 10. sweep dish device; 10-1 round brush; 10-2 pressure roller; 11. aluminum section bar frames; 12.PLC control system.

The specific embodiment

Below in conjunction with the drawings and specific embodiments, the present invention is further elaborated.

As shown in Figure 1: climbing conveyer 7, 90 ° of turning conveyers 6, Timing Belt conveyer 5, roller conveyor 3 connects successively, roller conveyor 3, Timing Belt conveyer 5 is arranged on aluminum section bar frame 11, the junction of described roller conveyor 3 and Timing Belt conveyer 5 is provided with and turns over material collecting device 9 and sweep dish device 10, the mouth of described Timing Belt conveyer 5 is provided with folded dish device 1, described climbing conveyer 7, 90 ° of turning conveyers 6, roller conveyor 3, Timing Belt conveyer 5, material collecting device 9 turns over, sweep dish device 10, folded dish device 1 is all connected 12 with PLC electric-control system.

As Fig. 2, shown in Fig. 3: the material collecting device 9 that turns over comprises seal closure 4, the first backgauge cylinder 9-5, orienting lug 9-7, switching mechanism 9-8, oscillating cylinder 9-6, first to level sensor 9-11 and go out level sensor 9-12, described seal closure 4 is arranged on the aluminum section bar frame 11 of junction of roller conveyor 3 and Timing Belt conveyer 5, seal closure 4 bottoms are funnel-form, be provided with rewinding mouth 8, the entrance point of seal closure 4 is positioned at Timing Belt conveyer 5 those sides, exit end is positioned at that side of roller conveyor 3, in seal closure 4, be provided with the switching mechanism 9-8 and two the orienting lug 9-7 that are arranged on Timing Belt conveyer 5 ends, orienting lug 9-7 outer face is arc surface 9-13.Switching mechanism 9-8 is connected with oscillating cylinder 9-6, the end of seal closure 4 inter-sync band conveyers 5 is provided with first to level sensor 9-11, rolling of seal closure 4 exits sets out level sensor 9-12 on roller conveyor 3, seal closure 4 inflow points are provided with the first backgauge cylinder 9-5 being arranged on aluminum section bar frame, described the first backgauge cylinder 9-5, switching mechanism 9-8, oscillating cylinder 9-6, first to level sensor 9-11 with go out level sensor 9-12 and be all connected with PLC electric-control system 12.

As shown in Figure 4: sweep dish device 10 and be positioned at seal closure 4 inside, comprise round brush 10-1 and two pressure roller 10-2, round brush 10-1 is positioned at the below of roller conveyor 3, pressure roller 10-2 is arranged on the top of roller conveyor 3, roller conveyor is connected with round brush 10-1, pressure roller 10-2 by driving device, the rotation direction of round brush 10-1, pressure roller 10-2 and the direction of rotation of roller conveyor 3.

As shown in Figure 5: folded dish device comprises bay-lift 1-5, the second backgauge cylinder 1-1 and pusher cylinder 1-3, the end of roller conveyor 3 is provided with the second backgauge cylinder 1-1, end one side of roller conveyor 3 is provided with pusher cylinder 1-3, backgauge cylinder 1-3 is provided with second to level sensor 1-11, the opposite side corresponding with pusher cylinder 1-3 is provided with bay-lift 1-5, bay-lift 1-5 is arranged on section bar line slide rail 1-7, bay-lift 1-7 is connected with leading screw 1-8, servomotor 1-6 is arranged on aluminum section bar frame 11, its mouth is connected with leading screw 1-8, aluminum section bar frame 11 upper and lowers at bay-lift 1-5 place are respectively equipped with upper limit sensor 1-12, lower limit sensor 1-13.Described the second backgauge cylinder 1-1, pusher cylinder 1-3, servomotor 1-6 are all connected with PLC electric-control system.

When the present invention uses, pallet 2 is manually put on climbing conveyer 7 and travels forward, through 90 ° of turning conveyer 6 break-ins, enter Timing Belt conveyer 5, by Timing Belt conveyer 5, sent into the material material collecting device 9 that turns over, the material of 2 li, pallet is poured out, empty pallet is continued motion on roller conveyor 5 by left-hand thread, through material, sweep dish device 10 the remaining material cleaning of trying to get to the heart of a matter is clean, clean clean empty pallet 2 and on roller conveyor 5, continue to move to afterbody, by folded dish device 1, collected and stack neatly, complete whole arrangement of the exercise and control by PLC electric-control system 12 is unified.

The turn over principle of material collecting device of the present invention is as follows:

Pallet 2 moves on Timing Belt conveyer 5, enter that seal closure 4 is rear to be detected to level sensor 9-11 by first, switching mechanism 9-8 overturns 180 ° under oscillating cylinder 9-6 drives, pallet 2 is anchored to roller conveyor 3 from Timing Belt conveyer 5, the material of pallet 2 the insides is also poured out, material enters the interior whereabouts of seal closure 4, by rewinding mouth 8, by bottom device, is put away, and empty pallet 2 is entered and sweeps dish device by left-hand thread on roller conveyor 3.

The principle that the present invention sweeps dish device is as follows:

Pallet 2 moves on roller conveyor 3, under the effect of two pressure roller 10-2 and round brush 10-1,2 li of residual materials of pallet is scanned out.

The principle of the folded dish of the present invention device is as follows:

Pallet 2 moves on roller conveyor 3, on the second backgauge cylinder 1-1, be equipped with one second to level sensor 1-11, control opening and reclaim and can making pallet 2 stop at two positions of the second backgauge cylinder 1-1, pusher cylinder 1-3 releases from roller conveyor 3 pallet 2 stopping to bay-lift 1-5, pallet 2 of every release, pallet 2 stop positions of the second backgauge cylinder 1-1 conversion, the bay-lift 1-5 segment distance that declines simultaneously, so circulation makes pallet 2 interfolded, until falling bottom, bay-lift 1-5 detected by lower limit sensor 1-13, lower limit sensor 1-13 sends signal everything and suspends, manually the pallet 2 stacking is shifted out, servomotor 1-6 and leading screw 1-8 drive bay-lift 1-5 to rise, by upper limit sensor, 1-12 detects, upper limit sensor 1-12 sends signal, action starts.

Claims (8)

1. a automatic recovery material transportation is folded disc system, it is characterized in that comprising climbing conveyer, 90 ° of turning conveyers, roller conveyor, Timing Belt conveyer, material collecting device turns over, sweep dish device, folded dish device and PLC electric-control system, described climbing conveyer, 90 ° of turning conveyers, Timing Belt conveyer, roller conveyor connects successively, roller conveyor, Timing Belt conveyer is arranged on aluminum section bar frame, the junction of described roller conveyor and Timing Belt conveyer is provided with and turns over material collecting device and sweep dish device, the mouth of described Timing Belt conveyer is provided with folded dish device, described climbing conveyer, 90 ° of turning conveyers, roller conveyor, Timing Belt conveyer, material collecting device turns over, sweep dish device, folded dish device is all connected with PLC electric-control system.
2. the automatic recovery material transportation according to claim 1 is folded disc system, the material collecting device that it is characterized in that turning over comprises seal closure, the first backgauge cylinder, switching mechanism, oscillating cylinder, first to level sensor with go out level sensor, described seal closure is arranged on the aluminum section bar frame of junction of roller conveyor and Timing Belt conveyer, seal closure bottom is funnel-form, be provided with rewinding mouth, the entrance point of seal closure is positioned at that side of Timing Belt conveyer, exit end is positioned at that side of roller conveyor, in seal closure, be provided with the switching mechanism that is arranged on Timing Belt conveyer end, switching mechanism is connected with oscillating cylinder, seal closure inflow point is provided with the first backgauge cylinder being arranged on aluminum section bar frame, the end of seal closure inter-sync band conveyer is provided with first to level sensor, rolling of seal closure exit sets out level sensor on roller conveyor, described the first backgauge cylinder, switching mechanism, oscillating cylinder, first to level sensor with go out level sensor and be all connected with PLC electric-control system.
3. the folded disc system of the automatic recovery material transportation according to claim 2, is characterized in that being also provided with two orienting lugs in seal closure, and orienting lug is positioned at the end of Timing Belt conveyer, and orienting lug outer face is arc surface.
4. the automatic recovery material transportation according to claim 1 is folded disc system, it is characterized in that sweeping dish device and be positioned at seal closure inside, comprise round brush, round brush is positioned at the below of roller conveyor, roller conveyor is connected with round brush by driving device, the rotation direction of round brush and the direction of rotation of roller conveyor.
5. the automatic recovery material transportation according to claim 4 is folded disc system, the both sides that it is characterized in that round brush in seal closure arrange respectively a pressure roller, described pressure roller is arranged on the top of roller conveyor, roller conveyor is connected with two pressure rollers by driving device, the rotation direction of pressure roller and the direction of rotation of roller conveyor.
6. according to the folded disc system of the automatic recovery material transportation described in claim 3 or 4, it is characterized in that driving device is driving chain or drive belt or driving gear set.
7. the automatic recovery material transportation according to claim 1 is folded disc system, it is characterized in that folded dish device comprises bay-lift, the second backgauge cylinder and pusher cylinder, the end of roller conveyor is provided with the second backgauge cylinder, end one side of roller conveyor is provided with pusher cylinder, the opposite side corresponding with pusher cylinder is provided with bay-lift, bay-lift is arranged on section bar line slide rail, bay-lift is connected with leading screw, servomotor is arranged on aluminum section bar frame, its mouth is connected with leading screw, described the second backgauge cylinder, pusher cylinder, servomotor is all connected with PLC electric-control system.
8. the folded disc system of the automatic recovery material transportation according to claim 6, is characterized in that backgauge cylinder is provided with second to level sensor, and the aluminum section bar frame upper and lower at bay-lift place is respectively equipped with upper limit sensor, lower limit sensor.
CN201310755321.8A 2013-12-26 2013-12-26 The automatic recovery material transportation folds disc system CN103723504B (en)

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Application Number Priority Date Filing Date Title
CN201310755321.8A CN103723504B (en) 2013-12-26 2013-12-26 The automatic recovery material transportation folds disc system

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CN103723504B CN103723504B (en) 2016-03-16

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104909154A (en) * 2015-04-28 2015-09-16 漯河双汇肉业有限公司 Automatic perforated strainer turnover machine
CN109158336A (en) * 2018-09-29 2019-01-08 河南科技大学 A kind of apple primary election classifying equipoment

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US4274780A (en) * 1978-07-19 1981-06-23 Mollers Maschinenfabrik Gmbh Apparatus for stacking layers of objects
CN1177916A (en) * 1995-03-06 1998-04-01 森特拉苏格股份公司 Device for emptying trays
CN1189436A (en) * 1997-01-28 1998-08-05 三星电子株式会社 Tray supplying apparatus
CN101168415A (en) * 2007-11-24 2008-04-30 国营汉光机械厂 Piling machine
CN201545504U (en) * 2009-09-18 2010-08-11 佛山市海天调味食品有限公司 Material collecting device
CN102774660A (en) * 2012-08-08 2012-11-14 江苏中科友特机器人科技有限公司 Automatic stacker crane
CN203345696U (en) * 2013-06-28 2013-12-18 河南中烟工业有限责任公司 Cleaning device for roller conveyor
CN203699332U (en) * 2013-12-26 2014-07-09 山东莱茵科技设备有限公司 System for automatic material recycling, transportation and tray stacking

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4274780A (en) * 1978-07-19 1981-06-23 Mollers Maschinenfabrik Gmbh Apparatus for stacking layers of objects
CN1177916A (en) * 1995-03-06 1998-04-01 森特拉苏格股份公司 Device for emptying trays
CN1189436A (en) * 1997-01-28 1998-08-05 三星电子株式会社 Tray supplying apparatus
CN101168415A (en) * 2007-11-24 2008-04-30 国营汉光机械厂 Piling machine
CN201545504U (en) * 2009-09-18 2010-08-11 佛山市海天调味食品有限公司 Material collecting device
CN102774660A (en) * 2012-08-08 2012-11-14 江苏中科友特机器人科技有限公司 Automatic stacker crane
CN203345696U (en) * 2013-06-28 2013-12-18 河南中烟工业有限责任公司 Cleaning device for roller conveyor
CN203699332U (en) * 2013-12-26 2014-07-09 山东莱茵科技设备有限公司 System for automatic material recycling, transportation and tray stacking

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104909154A (en) * 2015-04-28 2015-09-16 漯河双汇肉业有限公司 Automatic perforated strainer turnover machine
CN104909154B (en) * 2015-04-28 2018-01-30 漯河双汇肉业有限公司 Automatic turning comb machine
CN109158336A (en) * 2018-09-29 2019-01-08 河南科技大学 A kind of apple primary election classifying equipoment

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