CN210474709U - Unqualified ceramic tile clearance system - Google Patents
Unqualified ceramic tile clearance system Download PDFInfo
- Publication number
- CN210474709U CN210474709U CN201921285264.0U CN201921285264U CN210474709U CN 210474709 U CN210474709 U CN 210474709U CN 201921285264 U CN201921285264 U CN 201921285264U CN 210474709 U CN210474709 U CN 210474709U
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- conveying
- conveying roller
- ceramic tile
- belt
- fixing frame
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- 239000000919 ceramic Substances 0.000 title claims abstract description 39
- 238000011084 recovery Methods 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 230000002950 deficient Effects 0.000 claims description 12
- 238000004064 recycling Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 239000011449 brick Substances 0.000 abstract description 7
- 230000005484 gravity Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000011464 hollow brick Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model belongs to the field of ceramic tile production equipment, and discloses an unqualified ceramic tile removing system, which comprises a frame, a conveying device and a removing device which are arranged on the frame, and also comprises a detection device for detecting whether a ceramic tile is qualified or not and a recovery device for recovering unqualified ceramic tiles; the detection device comprises a detection bracket and at least one electric eye, wherein the detection bracket is arranged on the conveying device in a crossing manner, the electric eye is used for detecting whether the edge of the ceramic tile is damaged, and the detection device is fixedly connected with the rack; the recovery device comprises a movable recovery trolley, and the recovery device is positioned on one side of the clearing device on the rack. This unqualified ceramic tile clearance system realizes cleaing away of unqualified ceramic tile through the slope of conveying roller and the gravity of ceramic tile self, and is safe effective, utilizes portable dolly in the aspect of useless brick is retrieved, reduces the human cost.
Description
Technical Field
The utility model relates to a ceramic tile production facility field specifically is a disqualified ceramic tile clearance system.
Background
The inventor's novel building materials limited company that gives up splendid in south of Chuzhou city has proposed an invention patent publication number 104229447B in 2014, it discloses a useless brick remove device, relate to hollow brick calcination technical field, the setting is on the conveyer belt production line, the conveyer belt both sides all set up a set of support, set up a rectangular frame on the support, frame one side sets up an air pump, the air pump telescopic link can be stretched to the opposite side by one side of rectangular frame, the top of telescopic link is provided with a push pedal, rectangular frame's top sets up an inductor.
The prior art has the problems that the waste brick removing device utilizes the instant thrust of the telescopic rod of the air pump to remove the waste bricks, the impact force on the waste bricks is large, meanwhile, the device utilizes the limit frame to limit the approach of an operator, and the safety of the device cannot be guaranteed; the device is directly piling up in one side of conveyer belt production line to the processing mode of useless brick, needs to shut down to the clearance of useless brick, and artifical clearance again wastes the human cost, reduces production efficiency simultaneously.
Therefore, the technical problem to be solved by the application is as follows: how to safely and effectively realize the removal and the cleaning of unqualified ceramic tiles without influencing the production efficiency of the ceramic tiles.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a disqualified ceramic tile clearance system, this disqualified ceramic tile clearance system realize safely clearing away of disqualified ceramic tile through the slope that utilizes self gravity and the conveying roller of ceramic tile effectively, realize the clearance of ceramic tile through portable dolly simultaneously, reduce the cost of labor when not influencing the production efficiency of production line.
In order to achieve the above object, the utility model provides a following technical scheme: an unqualified ceramic tile removing system comprises a rack, a conveying device and a removing device, wherein the conveying device and the removing device are arranged on the rack; the detection device comprises a detection bracket and at least one electric eye, wherein the detection bracket is arranged on the conveying device in a crossing manner, the electric eye is used for detecting whether the edge of the ceramic tile is damaged, and the detection device is fixedly connected with the rack; the recovery device comprises a movable recovery trolley, and the recovery device is positioned on one side of the clearing device on the rack.
In the above-mentioned unqualified tile removing system, the electric eyes are fixedly connected with the detection bracket, and the electric eyes are arranged side by side.
In the above-mentioned defective tile removing system, a distance is provided between the detecting means and the removing means.
In the above system for removing the unqualified tiles, the recovery cavity of the recovery trolley is of a semi-elliptical structure with the volume gradually reduced from top to bottom, the inner surface of the recovery cavity of the recovery trolley is provided with a plurality of protruding structures for crushing the tiles, and the protruding structures are conical or polyhedral cones.
In the above-mentioned unqualified tile removing system, the conveying device comprises a conveying roller rotationally matched with the frame, and a plurality of conveying belts arranged side by side and contacted with the conveying roller; the clearing device comprises a conveying roller fixing frame, a plurality of conveying rollers which are in rotating fit with the conveying roller fixing frame, a lifting cylinder for driving the conveying roller fixing frame to lift, and a driving module for driving the plurality of conveying rollers to rotate, wherein one end of the conveying roller fixing frame is hinged to one side of the rack, and the other side of the conveying roller fixing frame is hinged to the lifting cylinder; the conveying rollers and the conveying belts are alternately arranged; when the power output end of the lifting cylinder retracts, the upper side of the conveying roller is lower than the upper side of the conveying belt; when the power output end of the lifting cylinder extends out, the upper side of the conveying roller is higher than the upper side of the conveying belt, and the conveying rollers form an inclined surface.
In the above unqualified tile removing system, the driving module comprises a belt and a motor, a belt pulley matched with the belt is arranged at the power output end of the motor, the belt is in contact with the surface of each conveying roller, and the belt is used for driving the conveying rollers to rotate.
In the above-mentioned unqualified tile removing system, the motor is fixed on the conveying roller fixing frame, and the motor is connected with the belt pulley through a coupling.
In the above unqualified tile removing system, the motor is fixed on one side of the motor fixing frame, the motor fixing frame is fixedly connected with the conveying roller fixing frame, the power output end of the lifting cylinder is hinged on the other side of the motor fixing frame, and the other end of the lifting cylinder is hinged on the rack.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses an utilize the slope of self gravity and the conveying roller of ceramic tile to realize cleaing away of unqualified ceramic tile, improve equipment's stability and the security of cleaing away the process realize the clearance of ceramic tile through portable dolly simultaneously, reduce the cost of labor when not influencing the production efficiency of production line, the protruding structure of the internal surface of portable dolly can be further broken to unqualified ceramic tile, increases the holding capacity of portable dolly.
Drawings
Fig. 1 is a perspective view of embodiment 1 of the present invention;
fig. 2 is a perspective view of another angle according to embodiment 1 of the present invention;
fig. 3 is an enlarged view of a part B of fig. 2 according to embodiment 1 of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Referring to fig. 1 to 3, an unqualified tile removing system includes a frame 1, a conveying device 2 and a removing device 3 which are arranged on the frame 1, and further includes a detecting device 4 for detecting whether a tile is qualified or not and a recycling device 5 for recycling an unqualified tile; the detection device 4 comprises a detection bracket 41 which spans across the conveying device 2 and at least one electric eye 42 for detecting whether the edge of the tile is damaged, and the detection device 4 is fixedly connected with the rack 1; the recovery device 5 comprises a movable recovery trolley 51, and the recovery device 5 is positioned on one side of the clearing device 3 on the frame 1.
Referring to fig. 1, the direction indicated by arrow a in fig. 1 is the moving direction of the conveying device, and during the operation of the unqualified tile removing system, the produced tiles are conveyed by the conveying device 2, wherein the produced tiles include qualified tiles and unqualified tiles, and in order to ensure that the tiles conveyed to the finished product collecting station are all qualified products, the system can automatically detect whether the tiles are qualified or not, so as to remove the unqualified tiles from the conveying device 2.
The ceramic tile can pass through foretell detection device 4 at the in-process of transporting, when the ceramic tile that transports is unqualified ceramic tile, detection device 4 can feed back the signal to the system, conveyor 2 can react in certain time this moment, stop transporting, drive away unqualified ceramic tile from conveyor 2 by clearing device 3 again, conveyor 2 restarts afterwards, accomplish and carry work, the ceramic tile that is driven away can drop on foretell recovery unit 5, protruding structure 511 on the recovery unit 5 is further broken to unqualified ceramic tile, be favorable to collecting and cyclic utilization. This unqualified ceramic tile clearance system constantly clears away unqualified ceramic tile from conveyor 2 through repeating foretell working process, reaches the purpose that the ceramic tile of guaranteeing to transport to finished product collection station all is qualified ceramic tile.
As a specific implementation of this embodiment, the electric eyes 42 are fixedly connected to the detecting bracket 41, and the electric eyes 42 are arranged side by side. The electric eye 42 can be one or more, be welding or bolted connection between electric eye 42 and the detection support 41, and the preferred level of this embodiment arranges 4 electric eyes 42 side by side and detects through bolted connection between the frame 1, the advantage of preferred scheme lies in that electric eye 42 quantity is moderate, and is comprehensive to the detection of ceramic tile, and bolted connection is quick detachable, easy maintenance.
In this embodiment, a distance is provided between the detecting device 4 and the clearing device 3, and this distance may be 50mm, 150mm, 200mm or longer, and this embodiment is not limited. In particular, the distance is provided for the purpose of providing time for data processing and motion feedback.
As a specific implementation of the embodiment, the recycling cavity of the recycling cart 51 may be square or inverted trapezoid. However, as a more preferable solution of this embodiment, the recycling cavity of the recycling cart 51 is a semi-elliptical structure with gradually decreasing volume from top to bottom, which has an advantage that a plurality of convex structures 511 for breaking the ceramic tiles can be arranged on the inner surface of the recycling cavity, and the convex structures 511 are conical or polyhedral cones. The main purpose of the projection structure 511 is to further crush the defective tiles falling on the recovery dolly 51, reduce the space that is not fully utilized when the defective tiles are stacked, and increase the capacity.
The recovery trolley 51 is movable, and the recovery trolley 51 is provided with a plurality of trolleys. The method has the advantages that when the recovery trolley 51 is loaded, the unqualified tiles can be continuously removed only by replacing the recovery trolley 51, the machine is not required to be stopped for cleaning, and the production efficiency of the conveying device 2 is not influenced.
As a specific implementation of the embodiment, the conveying device 2 includes a conveying roller 21 rotatably engaged with the frame 1, and a plurality of side-by-side arranged conveying belts 22 contacting with the conveying roller 21. The conveyor 2 is mainly intended to convey the produced tiles, which are in contact with the conveyor belt 22.
The clearing device 3 comprises a conveying roller fixing frame 31, a plurality of conveying rollers 32 which are in rotating fit with the conveying roller fixing frame 31, a lifting cylinder 33 for driving the conveying roller fixing frame 31 to lift, and a driving module 34 for driving the plurality of conveying rollers 32 to rotate, wherein one end of the conveying roller fixing frame 31 is hinged to one side of the rack 1, and the other side of the conveying roller fixing frame 31 is hinged to the lifting cylinder 33; the conveying rollers 32 and the conveying belts 22 are alternately arranged; when the power output end of the lifting cylinder 33 retracts, the upper side of the conveying roller 32 is lower than the upper side of the conveying belt 22; when the power output end of the elevating cylinder 33 is extended, the upper side of the conveying roller 32 is higher than the upper side of the conveying belt 22, and the plurality of conveying rollers 32 form an inclined surface.
As a specific implementation of this embodiment, referring to fig. 2, the driving module 34 includes a belt 341 and a motor 342, a power output end of the motor 342 is provided with a pulley 343 engaged with the belt 341, the belt 341 is in surface contact with each of the conveying rollers 32, and the belt 341 is configured to drive the conveying rollers 32 to rotate. The motor 342 is fixed on the conveying roller fixing frame 31, and the motor 342 is connected with the belt pulley 343 through a coupling 344. The motor 342 is fixed on one side of a motor fixing frame 345, and the motor fixing frame 345 is fixedly connected with the conveying roller fixing frame 31. The fixing connection mode may be welding or bolt connection, and this embodiment is not limited. The belt 341 may be a flat belt, a V-belt, or a synchronous belt, and the present embodiment is preferably a flat belt, and has the advantages of convenient installation, low cost, and far greater superiority and inferiority.
Specifically, the power output end of the lifting cylinder 33 is hinged to the other side of the motor fixing frame 345, and the other end of the lifting cylinder 33 is hinged to the frame 1.
The working process of the clearing device 3 is as follows: when the detection device 4 detects an unqualified tile, the conveying device 2 stops operating, the unqualified tile stays above the clearing device 3, the power output end of the lifting cylinder 33 extends out, the conveying roller fixing frame 31 is jacked up, the upper side of the conveying roller 32 is higher than the upper side of the conveying belt 22, the motor 342 drives the belt 341 to rotate, the conveying roller 32 is in surface contact with the belt 341, the belt 341 drives the conveying roller 32 to rotate, the unqualified tile falls into the recovery device 5, after the actions are completed, the power output end of the lifting cylinder 33 retracts, the conveying roller fixing frame 31 resets, and the conveying device 2 is started again.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. An unqualified ceramic tile removing system comprises a rack, a conveying device and a removing device, wherein the conveying device and the removing device are arranged on the rack; the detection device comprises a detection bracket and at least one electric eye, wherein the detection bracket is arranged on the conveying device in a crossing manner, the electric eye is used for detecting whether the edge of the ceramic tile is damaged, and the detection device is fixedly connected with the rack; the recovery device comprises a movable recovery trolley, and the recovery device is positioned on one side of the clearing device on the rack.
2. The defective tile removal system of claim 1, wherein the electrical eyes are fixedly connected to the detection brackets, the electrical eyes being arranged side-by-side.
3. Defective tile removal system according to claim 2, characterized in that a distance is provided between the detection device and the removal device.
4. The defective tile removing system according to claim 1, wherein the recycling cavity of the recycling cart has a semi-elliptical structure with a gradually decreasing volume from top to bottom, and a plurality of protruding structures for breaking the tiles are arranged on the inner surface of the recycling cavity of the recycling cart.
5. The defective tile removal system of claim 4, wherein the raised structure is a conical or multi-faceted cone.
6. The defective tile removal system according to any one of claims 1 to 5, wherein the conveyor means comprises a conveyor roller rotatably engaged with the frame, a plurality of conveyor belts arranged side by side in contact with the conveyor roller; the clearing device comprises a conveying roller fixing frame, a plurality of conveying rollers which are in rotating fit with the conveying roller fixing frame, a lifting cylinder for driving the conveying roller fixing frame to lift, and a driving module for driving the plurality of conveying rollers to rotate, wherein one end of the conveying roller fixing frame is hinged to one side of the rack, and the other side of the conveying roller fixing frame is hinged to the lifting cylinder; the conveying rollers and the conveying belts are alternately arranged; when the power output end of the lifting cylinder retracts, the upper side of the conveying roller is lower than the upper side of the conveying belt; when the power output end of the lifting cylinder extends out, the upper side of the conveying roller is higher than the upper side of the conveying belt, and the conveying rollers form an inclined surface.
7. The defective tile removal system according to claim 6, wherein the driving module includes a belt, a motor having a power output end provided with a pulley engaging the belt, the belt contacting the respective conveying roller surface, the belt driving the conveying roller to rotate.
8. The defective tile removing system according to claim 7, wherein the motor is fixed to a conveying roller holder, and the motor is coupled to the pulley by a coupling.
9. The defective tile removing system according to claim 7, wherein the motor is fixed to one side of a motor holder, and the motor holder is fixedly coupled to the conveying roller holder.
10. The defective tile removing system according to claim 6, wherein a power output end of the lifting cylinder is hinged to the other side of the motor fixing frame, and the other end of the lifting cylinder is hinged to the frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921285264.0U CN210474709U (en) | 2019-08-08 | 2019-08-08 | Unqualified ceramic tile clearance system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921285264.0U CN210474709U (en) | 2019-08-08 | 2019-08-08 | Unqualified ceramic tile clearance system |
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| Publication Number | Publication Date |
|---|---|
| CN210474709U true CN210474709U (en) | 2020-05-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921285264.0U Active CN210474709U (en) | 2019-08-08 | 2019-08-08 | Unqualified ceramic tile clearance system |
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| Country | Link |
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| CN (1) | CN210474709U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112108390A (en) * | 2020-08-06 | 2020-12-22 | 刘文华 | Ceramic tile quality detection device |
| CN112722851A (en) * | 2020-12-26 | 2021-04-30 | 海控三鑫(蚌埠)新能源材料有限公司 | Automatic sheet discharging device for waste sheets before glass tempering |
-
2019
- 2019-08-08 CN CN201921285264.0U patent/CN210474709U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112108390A (en) * | 2020-08-06 | 2020-12-22 | 刘文华 | Ceramic tile quality detection device |
| CN112722851A (en) * | 2020-12-26 | 2021-04-30 | 海控三鑫(蚌埠)新能源材料有限公司 | Automatic sheet discharging device for waste sheets before glass tempering |
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Effective date of registration: 20230620 Granted publication date: 20200508 |
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Date of cancellation: 20240611 Granted publication date: 20200508 |
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Effective date of registration: 20240611 Granted publication date: 20200508 |