CN103708159B - A kind of storage based on pallet storing stereoscopic storehouse divides integrated technique and system - Google Patents

A kind of storage based on pallet storing stereoscopic storehouse divides integrated technique and system Download PDF

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Publication number
CN103708159B
CN103708159B CN201310749636.1A CN201310749636A CN103708159B CN 103708159 B CN103708159 B CN 103708159B CN 201310749636 A CN201310749636 A CN 201310749636A CN 103708159 B CN103708159 B CN 103708159B
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China
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stacking
storage
stereo garage
piler
solid tray
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CN201310749636.1A
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CN103708159A (en
Inventor
丁兴
全英玉
李永衡
崔维
张晗俊
刘海萍
王姝欢
陈海军
刘秀清
字程云
赵秀宝
胡建法
刘文辉
陆彦兵
邢学智
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KSEC Intelligent Technology Co Ltd
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KUNMING KSEC LOGISTIC INFORMATION INDUSTRY Co Ltd
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Abstract

A kind of storage based on pallet storing stereoscopic storehouse divides integrated technique and system, when storing material, by manual or automatic mode piling, single-piece material is become solid tray;By piler solid tray left in and store on stereo garage shelf;During materiel warehouse-out, the storage that solid tray is delivered in stereo garage shelf by piler according to system command divides on one de-stacking station;It is arranged in the de-stacking mechanical hand at storage point one de-stacking station to be sequentially carried on outlet conveying platform with the form of single-piece or more than one piece by the material on solid tray according to the instruction of system;The empty pallet that de-stacking produces returns stereo garage shelf storage after being processed into empty pallet group by piler.Present invention greatly simplifies work flow, shorten logistics route, the responding ability of working performance and system is greatly improved.

Description

A kind of storage based on pallet storing stereoscopic storehouse divides integrated technique and system
Technical field
The present invention relates to material is carried out by the dispensing industry such as Nicotiana tabacum L., medicine, food, cosmetics, stationery piling enter library storage and De-stacking outbound technical field.
Background technology
The most domestic home-delivery center, as it is shown in figure 1, generally by the system of receiving, warehousing system, stock preparation system and sorting system Composition, each system independence in bulk.As in figure 2 it is shown, in warehousing system, for improving memory capacity, reduce logistics carrying amount, Material all with pallet for carrier piling after form solid tray and leave in the shelf of stereo garage.Stereo garage uses multilamellar cross beam type shelf The mode of tie stacker machine operation, only achieves the storage function of material.When material needs de-stacking outbound, need to pass through heap Solid tray is carried outbound by stack machine, forms single-piece material and enter standby after being delivered to outside shelf carry out de-stacking by substantial amounts of conveying equipment Goods system.Owing to warehousing system is typically to carry out logistics process in units of solid tray, and the sorting system in downstream is to be with part/case Unit carries out logistics process, in order to solve the disunity of logistics unit between two systems, it is therefore desirable to configuration stock preparation system, is used for Material on solid tray is converted to the form of single-piece, then is delivered to sorting system by the requirement sequence of dispatching patcher.Such work Skill pattern is primarily present problems with: (1) material is before entering sorting system, in addition to needs are through warehousing system, in addition it is also necessary to Entering out stock preparation system respectively once, cause logistics link to increase, equipment configuration increases.(2) except needing the material of configuration routine Heap is torn open outside decoding apparatus, in addition it is also necessary to the outbound end at shelf configures the conveying of substantial amounts of pallet class conveying equipment such as chain-linked conveyer, roller-way Machine, lift and conveyer, shuttle etc. are for the conveying of solid tray.(3) after material de-stacking, produced empty pallet needs heap poststack Depositing in returning stereo garage, need to configure extra conveying equipment and complete, cause system configuration complexity, working performance is low, takes up an area Area is big, and responsiveness is slow.Whole system flow process is too much, moving-wire staggered and energy consumption waste is serious.
How warehousing system effectively can be integrated with stock preparation system, to reduce the configuration of substantial amounts of equipment, keep three-dimensional simultaneously The feature that multilamellar cross beam type shelf goods yard, storehouse utilization rate is high, at present in process aspect or blank.
Summary of the invention
The purpose of the present invention solves the deficiencies in the prior art exactly, by effectively integrating warehousing system and stock preparation system, is keeping vertical The high feature of goods yard, body storehouse utilization rate is simultaneously, it is provided that the configuration of a kind of system simplifies, working performance is high based on pallet storing stereoscopic storehouse Storage divide integrated technique and system.
The purpose of the present invention is achieved through the following technical solutions.
A kind of storage based on pallet storing stereoscopic storehouse divides integrated technique, and processing step is as follows:
When 1. storing material, single-piece material is become solid tray by manual or automatic mode piling;
2. by piler solid tray left in and store on stereo garage shelf;
3., during materiel warehouse-out, the storage that solid tray is delivered in stereo garage shelf by piler according to system command divides on one de-stacking station;
4. be arranged in de-stacking mechanical hand at storage point one de-stacking station according to the instruction of system by the material on solid tray with single-piece or The form of more than one piece is sequentially carried on outlet conveying platform;
5. the empty pallet that de-stacking produces returns stereo garage shelf storage after being processed into empty pallet group by piler.
A kind of storage based on pallet storing stereoscopic storehouse divides integrated system, this system include needing storage bill part material, by single-piece material Piling become solid tray, walk in stereo garage shelf solid tray is deposited to stereo garage shelf piler, stereo garage shelf, The storage being arranged in stereo garage shelf divides one de-stacking station, is configured to store up and divides an one de-stacking mechanical hand for de-stacking station, material to go out Empty pallet group after the outlet conveying platform in storehouse and de-stacking.
De-stacking machinery hands of the present invention includes having and is arranged on shelf or by the line slideway auxiliary of ground loading, linearly guide rail Secondary reciprocating motion is drawn or the gripping de-stacking mechanism of material, linearly guideway move back and forth and can rise that to hold the material of material anti- Dropping mechanism, material anti-falling mechanism together with de-stacking mechanism synchronizing moving by material handling to outlet conveying platform.
The present invention uses the mode of process innovation, by warehousing system and two single functional devices of stock preparation system of original home-delivery center Integrate, make the storage of material and stock unify in shelf area, by the innovative technology cloth at storage point integrated system Office, flexible configuration de-stacking mechanical hand in shelf, make material solid tray can be automatically performed tearing open of material without leaving shelf area Buttress technique, it is achieved directly feed the function of downstream sorting system, thus effectively integrate warehousing system and stock preparation system, greatly letter Changed work flow, shortened logistics route, decrease floor space, equipment investment and pallet investment, reduce equipment energy consumption and Optimization technological process, is greatly improved the responding ability of working performance and system.
Present disclosure is expanded on further below in conjunction with Figure of description and embodiment.
Accompanying drawing explanation
Fig. 1 is that prior art Distribution Center System is constituted;
Fig. 2 is prior art home-delivery center process chart;
Fig. 3 is present system pie graph;
Fig. 4 is present invention process flow chart;
Fig. 5 is a kind of storage point integrated system structural representation of the present invention;
Fig. 6 is a kind of device structure front view being applicable to present invention process;
Fig. 7 is the left view of Fig. 6;
Fig. 8 is the top view of Fig. 7.
Detailed description of the invention
Fig. 3 show present system pie graph, by technology arrangement, warehousing system is effectively integrated with stock preparation system, is formed Storage point integrated system, reduces work flow.Whole system is made up of the system of receiving, storage point integrated system, sorting system.
Fig. 4 show present invention process flow chart.Material is piled up on pallet with the form of part, forms solid tray.Solid tray leads to Cross the system of receiving to put in storage, piler be automatically credited in stereo garage and deposit on multilamellar cross beam type shelf.When solid tray needs During storehouse, solid tray is delivered to storage point one station in shelf by piler, by the de-stacking mechanical hand of storage point one station configuration by material Automatically taking out with the form of single-piece/pieces, after delivering to outlet conveying platform, auto-sequencing enters lower procedure.Solid tray de-stacking completes The empty pallet of rear generation is returned stereo garage the most afterwards and deposits by piler automatic stacking.
Fig. 5 show a kind of storage point integrated system schematic diagram realizing present invention process.This system includes needing storage bill part material I, by single-piece material piling become solid tray II, walk in stereo garage shelf and solid tray deposited the stacking to stereo garage shelf Machine III, stereo garage shelf IV, the storage that is arranged in stereo garage shelf divide one de-stacking station V, are configured at a storage point one de-stacking Empty pallet group VIII after the de-stacking mechanical hand VI of station, the outlet conveying platform VII of materiel warehouse-out and de-stacking.
As shown in Fig. 6, Fig. 7, Fig. 8, de-stacking mechanical hand VI is the equipment realizing material I de-stacking, and this equipment includes that straight line is led Rail secondary VI-1, de-stacking mechanism VI-2 and material anti-falling mechanism VI-3.Line slideway auxiliary VI-1 is arranged on shelf or by ground Face carries, and material I is inhaled after in operation process, linearly guideway VI-1 moves to correspondence position by de-stacking mechanism VI-2 Taking or grip, in operation process, the material anti-falling mechanism VI-3 being arranged on de-stacking mechanism VI-2 is high automatically according to material I Degree adjusts operating position and holds material I, prevents it from dropping.Material anti-falling mechanism VI-3 and de-stacking mechanism VI-2 mono-subsequently Rise and material I is carried on outlet conveying platform VII.De-stacking mechanical hand VI traffic direction can be along piler traffic direction, or Person's vertical stacks stack machine traffic direction, or along shelf vertical direction, or horizontal rotation is drawn or gripping.De-stacking robot drives Power power supply mode be slide wire power supply or contactless energy transmission power supply storage battery power supply or hang flexible cable power or cable Drag chain is powered.De-stacking mechanical hand runs guidance mode for having track guidance mode or rail-free homing guidance mode.De-stacking mechanical hand Using the form that rectangular coordinate moves, the mobile dependence guide rail of its each coordinate or the mode of Timing Belt complete.
When present invention process is applied to the system shown in Fig. 5, Fig. 6, Fig. 7, Fig. 8 and equipment, processing step is as follows:
When 1. storing material, single-piece material I is become solid tray II by manual or automatic mode piling;
2. by piler III solid tray II left in and store on stereo garage shelf IV;
3., during materiel warehouse-out, solid tray II is delivered to the storage in stereo garage shelf according to system command and divides one de-stacking by piler III On station V;
4. de-stacking mechanical hand VI the instructing the material I on solid tray with list according to system at storage point one de-stacking station it is arranged in The form of part or more than one piece is sequentially carried on outlet conveying platform VII;
5. the empty pallet that de-stacking produces returns stereo garage shelf IV after being processed into empty pallet group VIII by piler III and deposits. The formation of empty pallet group VIII is automatically performed by piler.
Equipment therefor of the present invention such as pallet, piler, stereo garage shelf, de-stacking mechanical hand etc. both can use prior art device, Also can self design.
Outbound of the present invention can be separately configured, it is also possible to supports the use with part case class warehousing system.
The realization of present invention storage point one pattern is with pallet as carrier, a kind of technology pattern processing solid tray.Single-piece Directly sorting system is sequentially entered, it is not necessary to carry out transfer caching process by stock preparation system again after materiel warehouse-out.By storing up in storehouse Divide one de-stacking station and the flexible configuration of de-stacking mechanical hand, it is achieved the full-automatic function of de-stacking process.The present invention can will deposit Solid tray in stereo garage directly processes the article supplementing operation that just can realize downstream sorting system in shelf area, it is not necessary to configuration is single Only working space and substantial amounts of conveying equipment carry out the recovery of de-stacking process and empty pallet outside shelf area to solid tray, can To effectively integrate warehousing system and stock preparation system, it is achieved storage point integrated technique.It is big that the present invention had both maintained stereo garage memory density, The feature that goods yard utilization rate is high, can realize again pallet material sorting function in shelf.Its automaticity is high, is suitable for Information-based, digitized dispensing, extensive, flexibility storage and the requirement of sorting.It is applicable to all kinds of home-delivery center for material Storage and stock.

Claims (3)

1. a storage based on pallet storing stereoscopic storehouse divides integrated technique, it is characterised in that processing step is as follows:
When 1. storing material, single-piece material is become solid tray by manual or automatic mode piling;
2. by piler solid tray left in and store on stereo garage shelf;
3., during materiel warehouse-out, the storage that solid tray is delivered in stereo garage shelf by piler according to system command divides on one de-stacking station;
4. be arranged in de-stacking mechanical hand at storage point one de-stacking station according to the instruction of system by the material on solid tray with single-piece or The form of more than one piece is sequentially carried on outlet conveying platform;
5. the empty pallet that de-stacking produces returns stereo garage shelf storage after being processed into empty pallet group by piler.
2. realizing the storage of a kind of storage point integrated technique based on pallet storing stereoscopic storehouse described in claim 1 and divide integrated system, it is special Levy and be, this system include needing storage bill part material (I), the solid tray (II) become by single-piece material piling, at stereo garage goods Solid tray is deposited to stereo garage shelf by walking in frame piler (III), stereo garage shelf (IV), it is arranged at stereo garage shelf Interior storage divides one de-stacking station (V), is configured at storage point one the de-stacking mechanical hand (VI) of de-stacking station, an outlet for materiel warehouse-out The empty pallet group (VIII) formed by piler process after conveying platform (VII) and de-stacking.
The storage of a kind of storage point integrated technique based on pallet storing stereoscopic storehouse the most according to claim 2 divides integrated system, its Be characterised by, described de-stacking mechanical hand (VI) include be arranged on shelf or by the line slideway auxiliary (VI-1) of ground loading, Linearly guideway (VI-1) moves back and forth and draws or gripping the de-stacking mechanism (VI-2) of material, linearly guideway (VI-1) Move back and forth and also can rise the material anti-falling mechanism (VI-3) holding material (I), material anti-falling mechanism (VI-3) with tear open Material (I) is carried to outlet conveying platform (VII) by stack machine structure (VI-2) synchronizing moving together.
CN201310749636.1A 2013-12-31 2013-12-31 A kind of storage based on pallet storing stereoscopic storehouse divides integrated technique and system Active CN103708159B (en)

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CN104261032B (en) * 2014-08-04 2016-09-14 珠海格力电器股份有限公司 Full-automatic scanning stacking device and method
CN105438543B (en) * 2015-12-11 2017-12-08 浙江中烟工业有限责任公司 One plants case base goes out to be put in storage operational method
CN107563570A (en) * 2017-09-25 2018-01-09 上海杜隆信息科技有限公司 A kind of hopper storehouse replenishes to the optimization method of SCS rotation shelf
CN108564144A (en) * 2017-12-29 2018-09-21 苏州泽达兴邦医药科技有限公司 Traditional Chinese medicine extraction warehouse management system implementation method
CN108711233B (en) * 2018-04-09 2019-09-10 江苏金海湾智能制造有限公司 A kind of express delivery tower
CN108706269A (en) * 2018-07-10 2018-10-26 崔凤忠 A kind of stacking de-stacking one warehousing system and its code tear method open
CN110378637A (en) * 2018-08-17 2019-10-25 天津京东深拓机器人科技有限公司 A kind of method and apparatus of storage equipment retrieval management
CN109956332B (en) * 2019-03-15 2021-06-29 赖辉 Express delivery terminal
CN113978994A (en) * 2021-11-25 2022-01-28 福建通力达实业有限公司 Method and system for controlling warehousing and ex-warehouse of transfer trolley

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Address after: Building 401, Kunchuan Industrial Zone, Guandu District, Kunming City, Yunnan Province

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Patentee before: KUNMING KSEC LOGISTIC INFORMATION INDUSTRY Co.,Ltd.

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