Summary of the invention:
The object of the present invention is to provide a kind of bump bonding structure &processes of light emitting diode (LED) chip with vertical structure, to reduce the stress between epitaxial loayer and substrate after bonding.
To achieve these goals, the present invention adopts following technical scheme:
A bump bonding structure for light emitting diode (LED) chip with vertical structure, comprises epitaxial wafer, substrate and bump array structure; Bump array structure is arranged between epitaxial wafer and substrate; Described epitaxial wafer is provided with layer of metal coating, described bump array structure one end and described coat of metal bonding, and the other end connects described substrate; Or described substrate is provided with layer of metal coating, described bump array structure one end and described coat of metal bonding, the other end connects described epitaxial wafer.
The present invention further improves and is: bump structure be pyramid, prism, round platform or cylindrical one or more, the height of salient point is at 1 micron to 120 microns, the duty ratio of salient point is 1:0.03 to 1:30.Duty ratio is at sustained height place, the ratio of spacing between the width of salient point and adjacent two salient points.
The present invention further improves and is: the height of salient point is 1.2 microns to 80 microns, and the duty ratio of salient point is 1:0.3 to 1:3.
The present invention further improves and is: in bump array structure, be filled with acrylic compounds or epoxylite.
The present invention further improves and is: the material of bump array structure bumps is one or more of gold, silver, aluminium, indium, tin, nickel, chromium, titanium, platinum and alloy thereof.
The present invention further improves and is: the described coat of metal is Gold plated Layer or silver coating.
A preparation technology for the bump bonding structure of light emitting diode (LED) chip with vertical structure, described epitaxial wafer is provided with layer of metal coating, described bump array structure one end and described coat of metal bonding, the other end connects described substrate; Comprise the following steps:
1), on substrate, prepare complex metal layer (102); Described substrate is metal substrate or silicon substrate;
2), on complex metal layer surface, make to do with photoresist periodically photoengraving pattern;
3), corrosion complex metal layer, expose substrate;
4), remove after photoengraving pattern, on substrate, form bump array structure;
5), the coat of metal bonding on bump array structure and epitaxial wafer; .
The present invention further improves and is: further comprising the steps of: gap-fill acrylic compounds or the epoxylite of the bump array structure 6), after bonding.
A preparation technology for the bump bonding structure of light emitting diode (LED) chip with vertical structure, described substrate is provided with layer of metal coating, described bump array structure one end and described coat of metal bonding, the other end connects described epitaxial wafer; Comprise the following steps:
1), on epitaxial wafer fabrication cycle photoengraving pattern, periodically photoengraving pattern is around the pyramid, prism, round platform or the cylindrical space that form some arrays; Described substrate is metal substrate or silicon substrate;
2), at epitaxial wafer and photoengraving pattern surface, prepare complex metal layer;
3), adopt and remove photoresist after solution removal photoengraving pattern, the salient point array that formation complex metal layer forms;
4), the Gold plated Layer bonding on bump array structure and substrate.
The present invention further improves and is: further comprising the steps of: in the salient point gap 5), after bonding, to fill acrylic compounds or epoxylite.
The present invention prepares salient point array on epitaxial wafer or substrate; Chip and substrate bonding, form " duty ratio structure " bonded layer; Fill bonded layer, form rock-steady structure.
The present invention further improves and is: described salient point adopts round platform or column structure; The material of salient point is one or more of gold, silver, indium, its alloy of tin; Preferably 1.2 microns to 80 microns of the height of salient point; The duty ratio of salient point, between 1:0.3 to 1:3.
With respect to prior art, beneficial effect of the present invention is as follows: after substrate and wafer bonding, form " duty ratio structure " bonded layer, after filling bonded layer, form and stablize bonding structure, thereby reduce the stress between epitaxial loayer and substrate.
Embodiment
Below in conjunction with accompanying drawing, the present invention is further described.
Embodiment 1
Fig. 1 a to 1f is the technical process of the bump bonding structure with 1 one kinds of light emitting diode (LED) chip with vertical structure of the embodiment of the present invention, and it specifically comprises the following steps:
1), in metal substrate 101, prepare complex metal layer 102, complex metal layer 102 is made by one or more of gold, silver, aluminium, indium, tin, nickel, chromium, titanium, platinum and alloy thereof, complex metal layer 102 can be one deck prepared by hybrid metal, or sandwich construction, such as 0.3 micron of titanium of evaporation and 5 micron chickens;
2), on complex metal layer 102 surfaces, make to do with photoresist periodically photoengraving pattern 103, as shown in Figure 1 b;
3), corrode compound bonded layer 102 metals, expose metal substrate 101, as shown in Fig. 1 c;
4), remove after photoengraving pattern 103, in metal substrate 101, form bump array structure, form bump bonding substrate 111, as Fig. 1 d; Bump structure be pyramid, prism, round platform or cylindrical one or more, the height of salient point is at 1 micron to 120 microns, the scope of the duty ratio of salient point is between 1:0.03 to 1:30; The height of preferred salient point is 1.2 microns to 80 microns, and the duty ratio of preferred salient point is between 1:0.3 to 1:3.Duty ratio is at sustained height place, the ratio of spacing between the width of salient point and adjacent two salient points.
5), the bump array structure of bump bonding substrate 111 and Gold plated Layer 104 bondings on epitaxial wafer 105, as Fig. 1 e;
6) the gap-fill epoxy resin 106 of the bump array structure, after bonding, forms stable bonding structure, as Fig. 1 f, completes bump bonding technique overall process.
Embodiment 2
Fig. 2 a to 2f is the technical process of the bump bonding structure with 2 one kinds of light emitting diode (LED) chip with vertical structure of the embodiment of the present invention, and it specifically comprises the following steps:
1), on silicon substrate 201 fabrication cycle photoengraving pattern 202, periodically photoengraving pattern 202 is around the round platform or the cylindrical space that form some arrays;
2), if Fig. 2 b(Fig. 2 b is schematic diagram, the height of complex metal layer 203 should lower than or maintain an equal level with photoengraving pattern 202), at silicon substrate 201 and photoengraving pattern 202 surfaces, prepare complex metal layer 203, complex metal layer 203 can be by one or more of gold, silver, aluminium, indium, tin, nickel, chromium, titanium, platinum and alloy thereof, such as electroplating 0.5 micron of nickel and 20 micron chickens ashbury metal structures;
3), as shown in Figure 2 c, adopt and remove photoresist after solution removal photoengraving pattern 202, form the salient point array that complex metal layer 203 forms; And then form bump bonding substrate 222, as shown in Figure 2 d; Bump structure be pyramid, prism, round platform or cylindrical one or more, the height of salient point is at 1 micron to 120 microns, the scope of the duty ratio of salient point is between 1:0.03 to 1:30; The height of preferred salient point is 1.2 microns to 80 microns, and the duty ratio of preferred salient point is between 1:0.3 to 1:3.
4), as Fig. 2 e, Gold plated Layer 204 bondings on the bump array structure of bump bonding substrate 222 and epitaxial wafer 205;
5) in the salient point gap, after bonding, fill acrylic resin 206, form and stablize bonding structure, Fig. 2 f, completes bump bonding technique overall process.
Embodiment 3
Fig. 3 a to 3f is the technical process of the bump bonding structure with 3 one kinds of light emitting diode (LED) chip with vertical structure of the embodiment of the present invention, and it specifically comprises the following steps:
1), on epitaxial wafer 301 fabrication cycle photoengraving pattern 302, periodically photoengraving pattern 202 is around the round platform or the cylindrical space that form some arrays;
2), if Fig. 3 b(Fig. 3 b is schematic diagram, the height of complex metal layer 303 should lower than or maintain an equal level with photoengraving pattern 302), at epitaxial wafer 301 and photoengraving pattern 302 surfaces, prepare complex metal layer 303, complex metal layer 303 can be by one or more of gold, silver, aluminium, indium, tin, nickel, chromium, titanium, platinum and alloy thereof, such as electroplating 0.5 micron of chromium and 10 microns of indium structures;
3), as shown in Figure 3 c, adopt and remove photoresist after solution removal photoengraving pattern 302, form salient point array; And then form bump bonding epitaxial wafer 333, as shown in Figure 3 d; Bump structure be pyramid, prism, round platform or cylindrical one or more, the height of salient point is at 1 micron to 120 microns, the scope of the duty ratio of salient point is between 1:0.03 to 1:30; The height of preferred salient point is 1.2 microns to 80 microns, and the duty ratio of preferred salient point is between 1:0.3 to 1:3.
4), as Fig. 3 e, Gold plated Layer 304 bondings of the bump array structure of bump bonding epitaxial wafer 333 and metal substrate 305;
5) in the salient point gap, after bonding, fill acrylic resin 306, form and stablize bonding structure, Fig. 3 f, completes bump bonding technique overall process.
Embodiment 4
Fig. 4 a to 4f is the technical process of the bump bonding structure with 4 one kinds of light emitting diode (LED) chip with vertical structure of the embodiment of the present invention, and it specifically comprises the following steps:
1), on epitaxial wafer 401, prepare complex metal layer 402, complex metal layer 402 can be by one or more of gold, silver, aluminium, indium, tin, nickel, chromium, titanium, platinum and alloy thereof, such as 2 microns of titaniums of evaporation and 5 microns of indiums;
2), on complex metal layer 402 surfaces, make to do with photoresist periodically photoengraving pattern 403, as shown in Figure 4 b;
3), corrode compound bonded layer 402 metals, expose epitaxial wafer 401, as shown in Fig. 4 c;
4), remove after photoresist 403, on epitaxial wafer 401, form bump array structure, epitaxial wafer 401 and bump array structure form bump bonding epitaxial wafer 444, as Fig. 4 d; Bump structure be pyramid, prism, round platform or cylindrical one or more, the height of salient point is at 1 micron to 120 microns, the scope of the duty ratio of salient point is between 1:0.03 to 1:30; The height of preferred salient point is 1.2 microns to 80 microns, and the duty ratio of preferred salient point is between 1:0.3 to 1:3.
5), the bump array structure of bump bonding epitaxial wafer 444 and silver coating 404 bondings of silicon substrate 405, as Fig. 4 e;
6) the gap-fill epoxy resin 406 of the bump array structure, after bonding, forms stable bonding structure, as Fig. 4 f, completes bump bonding technique overall process.