CN103696589A - Integral bathroom floor and manufacturing method thereof - Google Patents
Integral bathroom floor and manufacturing method thereof Download PDFInfo
- Publication number
- CN103696589A CN103696589A CN201410002029.3A CN201410002029A CN103696589A CN 103696589 A CN103696589 A CN 103696589A CN 201410002029 A CN201410002029 A CN 201410002029A CN 103696589 A CN103696589 A CN 103696589A
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- layer
- glass fiber
- integral bathroom
- chassis
- glue
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02044—Separate elements for fastening to an underlayer
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
- E04F15/102—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of fibrous or chipped materials, e.g. bonded with synthetic resins
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/02044—Separate elements for fastening to an underlayer
- E04F2015/02105—Separate elements for fastening to an underlayer without load-supporting elongated furring elements between the flooring elements and the underlayer
- E04F2015/02127—Separate elements for fastening to an underlayer without load-supporting elongated furring elements between the flooring elements and the underlayer adjustable perpendicular to the underlayer
Abstract
The invention relates to an integral bathroom floor comprising a floor body made of a light honeycomb composite material. The floor body is composed of a honeycomb core intermediate layer, a glass fiber reinforced plastic layer and a face layer, wherein the glass fiber reinforced plastic layer is adhered to the outer surface of the intermediate layer through an adhesive layer, and the face layer is adhered on the glass fiber reinforced plastic layer through an adhesive layer. The invention further provides a manufacturing method of the integral bathroom floor. The integral bathroom floor made of the aluminum-core honeycomb composite boards is light and good in strength and rigidity, is simple in structure and easy to mount and construct, and the face layer can be made of ceramic, artificial stone, natural stone, aluminum alloy, stainless steel, zinc-plated steel plates, fireproof plates, SMC, plastics and the like freely. The manufacturing method of the integral bathroom floor can be implemented without large-size equipment, and is easy to realize and capable of reducing manufacturing cost.
Description
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Technical field
What the present invention relates to is integral bathroom technical field, specifically chassis and manufacture method thereof between a kind of integral bathroom.
Background technology
Between integral bathroom, in market, use and have for many years, normally by chassis, body of wall and ceiling, formed.Chassis and manufacture method thereof between existing a kind of integral bathroom, adopt the solid materials such as glass fiber reinforced plastic, laminar film resin SMC, man-made stone, natural stone, aluminium alloys, plastic cement, pottery as main structure body conventionally.Part material, as laminar film resin SMC, need to be used great tonnage press and complicated mould.
Between existing a kind of integral bathroom, not only weight is large, cost is high on chassis, and because various entity materials are limited to itself characteristic, insufficient strength or rigidity not or surface touch not good, be difficult to reach cheaply all satisfied effects of a various aspects of performance.
For example, laminar film resin SMC material holds advantage slightly than other material on properties, but same weight ratio is larger, needs in addition great tonnage press and expensive particular manufacturing craft could make moulding.Cost is high and be not suitable for personal needs production.
Summary of the invention
The technical problem to be solved in the present invention is, chassis between a kind of integral bathroom is provided, and can the in the situation that of weight reduction, realize the intensity, the rigidity that improve chassis between Integral bath room, and promote chassis between integral bathroom can be ornamental, and the simplification of installation and transportation; Meanwhile, the present invention also provides a kind of manufacture method for chassis between above-mentioned integral bathroom, adopts the method to manufacture chassis between above-mentioned integral bathroom, and its technique is simple, need not main equipment, effectively reduce manufacturing cost.
To achieve these goals, the present invention by the following technical solutions, chassis between a kind of integral bathroom, comprise the disk body of being made by light weight cellular composite material, described disk body comprises: the intermediate layer of comb core, by adhesive layer, be bonded in the glass fiber reinforced plastic top layer of described intermediate layer external surface, on the glass fiber reinforced plastic top layer that described disk body makes progress, also by adhesive layer, be bonded with surface layer.
Preferred technical scheme is that the soffit of described disk body is also provided with support.Described support is support bar or back-up block.
Preferred technical scheme is that the intermediate layer of described comb core is one of core of paper honeycomb, aluminium honeycomb, plastic honeycomb or steel honeycomb.
Preferred technical scheme is that described surface layer is the light sheet of one of ceramic tile, man-made stone, natural stone, aluminium alloys, stainless steel, galvanized steel plain sheet, PLASTIC LAMINATED, SMC, plastic or other material.
Preferred technical scheme is that the surrounding of described disk body is also provided with dash.
Preferred technical scheme is that described comb core intermediate layer is the cambered surface on Di Yusi limit, center.
Preferred technical scheme is that the surrounding of described disk body is also provided with guiding gutter.
Preferred technical scheme is on described disk body, to be also provided with the ground small opening of perforation.
Meanwhile, the present invention also provides the manufacture method on chassis between a kind of integral bathroom, comprises the steps:
(1), make mould
According to predetermined shape, make wooden model, wooden model is scraped to ash, waxing processing; It is seamless without hollow in order to guarantee wooden model surface scraping ash, makes the product of working it out smooth, and is convenient to depanning; Waxing (wooden model wax is similar to one deck butter) is in order to prevent that product and mould from bonding together.
(2), the lower top layer of preparation
Inner surface brush coating clothing (being the outermost layer of product) at wooden model is done waterproofing course, and then brush coating pastes glass fiber; Deng gel coat dry after (hand by without obviously impression), first brush coating water, then place thin glass fiber; Then the bubble extruding of glass fiber is clean, make glass complete wetting in glue, the glass fiber color that infiltrates glue is dark, checks between glass fiber and gel coat and has or not bubble, and bubble is broken after glue dries.
(3), edge sealing is reinforced
At the edge brush gypsum (mixture of land plaster and glue) of wooden model, the local placing glass ribbon that need to strengthen for corner, fiberglass surfacing brush coating water, and with the brush compacting bubble that degass; Then place lower layer of glass brush coating; Deng the glue dries of this layer of glass fiber solidify after again brush coating water, place lower layer of glass.
(4), pressure viscosity intermediate layer repairing and reinforcing
After the glass fiber glue dries of step 3 is solidified, at surface brush glue, then place and strengthen cellular board and pressurize with weight; After glue dries is solidified, to corner and irregular local polishing, make it opposed flattened, in out-of-flatness and apertured place, scrape gypsum (land plaster and glue mixture), make outline smooth.
(5), prepare upper epidermis
According to the method on top layer under step 2 manufacture, brush coating, paste last layer glass fiber, can do again reinforcing rib as required; Glue dries cuts out burr, molding after solidifying.
(6), pressure viscosity surface layer
According to the needs of product design, the light sheet of the bonding ceramic tile of brush coating water, man-made stone, natural stone, aluminium alloys, stainless steel, galvanized steel plain sheet, PLASTIC LAMINATED, SMC, plastic or other material on upper epidermis.
(7), opening slot
According to preposition, on chassis, open the ground small opening of perforation in suitable position.
The present invention adopts aluminium core honeycomb composite plate to make chassis between a kind of integral bathroom, have advantages of that lightweight, intensity, good rigidly, surface material can freely select in pottery, man-made stone, natural stone, aluminium alloys, stainless steel, galvanized steel plain sheet, PLASTIC LAMINATED, SMC, plastic or other material, its mechanism is simple, is easy to install and construction; Chassis preparation method between integral bathroom of the present invention, need not main equipment, and easy operating, can effectively reduce manufacturing cost.
Accompanying drawing explanation
Fig. 1 is chassis top view between integral bathroom of the present invention;
Fig. 2 is the structural representation of the section of A-A shown in Fig. 1;
Fig. 3 is the structural representation of the section of C-C shown in Fig. 1;
Fig. 4 is the structural representation of the section of D-D shown in Fig. 1;
In figure, 1. disk body, 2. supports, 3. top layer, 4. surface layer, 5. intermediate layer, 6. small opening, 7. guiding gutter, 8. adhesive layer.
The specific embodiment
Below in conjunction with specific embodiment, such scheme is described further.Should understand these embodiment is for the present invention being described rather than limiting the scope of the invention.The implementation condition adopting in embodiment can be done further adjustment according to the condition of concrete producer, and not marked implementation condition is generally the condition in normal experiment.
As shown in Figure 1, chassis between integral bathroom of the present invention, comprising: the support 2 of disk body 1 and this disk body below; This disk body 1 can be divided into two parts as required, and wherein a part is washroom, and the equipment such as toilet, lavatory basin are set, and another part is between bathing, and the equipment such as bathtub or spray are set; Part between the bathing of above-mentioned disk body 1, the upper surface of disk body 1 is provided with guiding gutter 7, and the medium position of disk body 1 arrange connect disk body 1 ground small opening 6 in order to fix a drainpipe; This support 2 is mounted in disk body 1 four Ji Ge limit, limit mid points, and 6 support bars that can regulate of disk body 1 mid point.Above-mentioned support bar can also replace with back-up block.
As shown in Figure 2, be the sectional drawing of part between the bathing of disk body 1, disk body 1 comprises: by adhesive layer 8, be bonded in the top layer 3 of intermediate layer 5 external surfaces, and the surface layer 4 that is bonded in disk body 1 upper surface by adhesive layer 8.Surrounding at disk body 1 is provided with dash 11, this dash 11 comprises chimb 12 and step 13, this chimb 12 is that protrude on the bonding top layer of intermediate layer 5 appearances 3, this step 13 be after intermediate layer 5 cuts out guiding gutter again external surface by the bonding top layer 3 of adhesive layer 8, form, the thickness of this step 13 is 70mm, exceeds the about 20mm of above-mentioned surface layer 4.
Wherein, intermediate layer 5 is regular hexahedron comb cores of aluminium matter, papery or other material (as plastics, steel etc.); Surface layer 4 is light sheets of ceramic tile, man-made stone, natural stone, aluminium alloys, stainless steel, galvanized steel plain sheet, PLASTIC LAMINATED, SMC, plastic or other material; Top layer 3 is the sheet material of glass fiber reinforced plastic; Adhesive layer 8 is modified polyurethanes.
As shown in Figure 3, be the sectional drawing of the washroom part of disk body 1, the structural similarity of part between the bathing of the structure of disk body 1 and above-mentioned disk body 1, its difference is that this part need not arrange above-mentioned guiding gutter 7.In the situation that adopting different surface layer 4, center also can be arranged to lower than the cambered surface on four limits in the intermediate layer 5 of disk body 1, thereby realizes the effect of water guide.
As shown in Figure 4, be the sectional view of part partitioned portion between disk body 1 washroom and bathing, this position is provided with the ground small opening 6 of perforation.
Chassis between integral bathroom of the present invention, can be set to comprise two parts between washroom and bathing as required, also can only adopt a wherein part.
Bottom plate of unit bathroom of the present invention adopts the intermediate layer of the cellular materials such as aluminium core or refill composite glass fiber reinforced by modified polyurethane adhesive layer under mould heat pressure state, forms bulk strength and the good light weight cellular structural meterials of rigidity; Also can mutually paste the shape that is combined into actual needs with the light weight cellular structural panel of different-thickness, on the top layer of light weight cellular structural meterials, then with the compound one deck of mode or which floor glass fiber and glass-reinforced plastic material artificial bonding or cast.After the fixing sizing of material, obtain required integral bathroom chassis.
It is pointed out that this light weight cellular structural meterials is by modified polyurethane adhesive layer is foamed, the lattice depths, hole that is penetrated into cellular material by adhesive layer forms good adhesive effect.
Bottom plate of unit bathroom of the present invention, adopts following technique manufacture:
One, make mould
According to predetermined shape, make wooden model, wooden model is scraped to ash, waxing processing; It is seamless without hollow in order to guarantee wooden model surface scraping ash, makes the product of working it out smooth, and is convenient to depanning; Waxing (wooden model wax is similar to one deck butter) is in order to prevent that product and mould from bonding together.
Two, the lower top layer of preparation
Inner surface brush coating clothing (being the outermost layer of product) at wooden model is done waterproofing course, and then brush coating pastes glass fiber; Deng gel coat dry after (hand by without obviously impression), first brush coating water, then place thin glass fiber; Then the bubble extruding of glass fiber is clean, make glass complete wetting in glue, the glass fiber color that infiltrates glue is dark, checks between glass fiber and gel coat and has or not bubble, and bubble is broken after glue dries.
Three, edge sealing is reinforced
At the edge brush gypsum (mixture of land plaster and glue) of wooden model, the local placing glass ribbon that need to strengthen for corner, fiberglass surfacing brush coating water, and with the brush compacting bubble that degass; Then place lower layer of glass brush coating; Deng the glue dries of this layer of glass fiber solidify after again brush coating water, place lower layer of glass.
Four, pressure viscosity intermediate layer repairing and reinforcing
After the glass fiber glue dries of step 3 is solidified, at surface brush glue, then place and strengthen cellular board and pressurize with weight; After glue dries is solidified, to corner and irregular local polishing, make it opposed flattened, in out-of-flatness and apertured place, scrape gypsum (land plaster and glue mixture), make outline smooth.
Five, prepare upper epidermis
According to the method on top layer under step 2 manufacture, brush coating, paste last layer glass fiber, can do again reinforcing rib as required; Glue dries cuts out burr, molding after solidifying.
Six, pressure viscosity surface layer
According to the needs of product design, the light sheet of the bonding ceramic tile of brush coating water, man-made stone, natural stone, aluminium alloys, stainless steel, galvanized steel plain sheet, PLASTIC LAMINATED, SMC, plastic or other material on upper epidermis.
Seven, opening slot
According to preposition, on chassis, open the ground small opening of perforation in suitable position.
Bottom plate of unit bathroom of the present invention adopts the intermediate layer of the cellular materials such as aluminium core or refill composite glass fiber reinforced by modified polyurethane adhesive layer under mould heat pressure state, forms bulk strength and the good light weight cellular structural meterials of rigidity; Also can mutually paste the shape that is combined into actual needs with the light weight cellular structural panel of different-thickness, on the top layer of light weight cellular structural meterials, then with the compound one deck of mode or which floor glass fiber and glass-reinforced plastic material artificial bonding or cast.After the fixing sizing of material, obtain required integral bathroom chassis.
It is pointed out that this light weight cellular structural meterials is by modified polyurethane adhesive layer is foamed, the lattice depths, hole that is penetrated into cellular material by adhesive layer forms good adhesive effect.
Finally it should be noted that above embodiment is only for illustrating technical scheme of the present invention but not limiting the scope of the invention.Although the present invention is explained in detail with reference to preferred embodiment, those of ordinary skill in the art should be appreciated that and can modify or be equal to replacement technical scheme of the present invention, and do not depart from essence and the scope of technical solution of the present invention.
Claims (10)
1. chassis between an integral bathroom, comprise the disk body of being made by light weight cellular composite material, it is characterized in that, described disk body comprises: the intermediate layer of comb core, by adhesive layer, be bonded in the glass fiber reinforced plastic top layer of described intermediate layer external surface, on the glass fiber reinforced plastic top layer that described disk body makes progress, also by adhesive layer, be bonded with surface layer.
2. chassis between a kind of integral bathroom according to claim 1, is characterized in that: the soffit of described disk body is also provided with support.
3. chassis between a kind of integral bathroom according to claim 2, is characterized in that: described support is support bar or back-up block.
4. chassis between a kind of integral bathroom according to claim 1, is characterized in that: the intermediate layer of described comb core is one of core of paper honeycomb, aluminium honeycomb, plastic honeycomb or steel honeycomb.
5. chassis between a kind of integral bathroom according to claim 1, is characterized in that: described surface layer is the light sheet of one of ceramic tile, man-made stone, natural stone, aluminium alloys, stainless steel, galvanized steel plain sheet, PLASTIC LAMINATED, SMC, plastic or other material.
6. chassis between a kind of integral bathroom according to claim 1, is characterized in that: the surrounding of described disk body is also provided with dash.
7. chassis between a kind of integral bathroom according to claim 1, is characterized in that: described comb core intermediate layer is the cambered surface on Di Yusi limit, center.
8. chassis between a kind of integral bathroom according to claim 1, is characterized in that: the surrounding of described disk body is also provided with guiding gutter.
9. chassis between a kind of integral bathroom according to claim 1, is characterized in that: the ground small opening that is also provided with perforation on described disk body.
10. the manufacture method on chassis between integral bathroom, is characterized in that, comprises the steps:
(1), make mould
According to predetermined shape, make wooden model, wooden model is scraped to ash, waxing processing; It is seamless without hollow in order to guarantee wooden model surface scraping ash, makes the product of working it out smooth, and is convenient to depanning; Waxing (wooden model wax is similar to one deck butter) is in order to prevent that product and mould from bonding together;
(2), the lower top layer of preparation
Inner surface brush coating clothing (being the outermost layer of product) at wooden model is done waterproofing course, and then brush coating pastes glass fiber; Deng gel coat dry after (hand by without obviously impression), first brush coating water, then place thin glass fiber; Then the bubble extruding of glass fiber is clean, make glass complete wetting in glue, the glass fiber color that infiltrates glue is dark, checks between glass fiber and gel coat and has or not bubble, and bubble is broken after glue dries;
(3),edge sealing is reinforced
At the edge brush gypsum (mixture of land plaster and glue) of wooden model, the local placing glass ribbon that need to strengthen for corner, fiberglass surfacing brush coating water, and with the brush compacting bubble that degass; Then place lower layer of glass brush coating; Deng the glue dries of this layer of glass fiber solidify after again brush coating water, place lower layer of glass;
(4),pressure viscosity intermediate layer repairing and reinforcing
After the glass fiber glue dries of step 3 is solidified, at surface brush glue, then place and strengthen cellular board and pressurize with weight; After glue dries is solidified, to corner and irregular local polishing, make it opposed flattened, in out-of-flatness and apertured place, scrape gypsum (land plaster and glue mixture), make outline smooth;
(5),prepare upper epidermis
According to the method on top layer under step 2 manufacture, brush coating, paste last layer glass fiber, can do again reinforcing rib as required; Glue dries cuts out burr, molding after solidifying;
(6),pressure viscosity surface layer
According to the needs of product design, the light sheet of the bonding ceramic tile of brush coating water, man-made stone, natural stone, aluminium alloys, stainless steel, galvanized steel plain sheet, PLASTIC LAMINATED, SMC, plastic or other material on upper epidermis;
(7),opening slot
According to preposition, on chassis, open the ground small opening of perforation in suitable position.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410002029.3A CN103696589A (en) | 2014-01-03 | 2014-01-03 | Integral bathroom floor and manufacturing method thereof |
PCT/CN2014/074418 WO2015100865A1 (en) | 2014-01-03 | 2014-03-31 | Unit bathroom bottom plate and manufacturing method therefor |
CN201410292124.1A CN104018700B (en) | 2014-01-03 | 2014-06-26 | The manufacture method on chassis between a kind of integral bathroom |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410002029.3A CN103696589A (en) | 2014-01-03 | 2014-01-03 | Integral bathroom floor and manufacturing method thereof |
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CN103696589A true CN103696589A (en) | 2014-04-02 |
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CN201410002029.3A Pending CN103696589A (en) | 2014-01-03 | 2014-01-03 | Integral bathroom floor and manufacturing method thereof |
CN201410292124.1A Active CN104018700B (en) | 2014-01-03 | 2014-06-26 | The manufacture method on chassis between a kind of integral bathroom |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
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CN201410292124.1A Active CN104018700B (en) | 2014-01-03 | 2014-06-26 | The manufacture method on chassis between a kind of integral bathroom |
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CN (2) | CN103696589A (en) |
WO (1) | WO2015100865A1 (en) |
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CN104358423A (en) * | 2014-09-28 | 2015-02-18 | 周伟 | Shower room base |
CN104827619A (en) * | 2015-04-03 | 2015-08-12 | 长沙鑫铃集成家居设备有限公司 | Unit bathroom double-layer adjustable molded baseboard die |
CN105370060A (en) * | 2015-11-25 | 2016-03-02 | 广州鸿力复合材料有限公司 | Unit bathroom waterproof base plate molded through casting |
CN109057412A (en) * | 2018-08-31 | 2018-12-21 | 宁波联城住工科技有限公司 | Polyurethane bathroom chassis and its production method |
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CN103397790A (en) * | 2013-07-08 | 2013-11-20 | 万科企业股份有限公司 | Assembled bathroom and installation process |
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- 2014-01-03 CN CN201410002029.3A patent/CN103696589A/en active Pending
- 2014-03-31 WO PCT/CN2014/074418 patent/WO2015100865A1/en active Application Filing
- 2014-06-26 CN CN201410292124.1A patent/CN104018700B/en active Active
Cited By (14)
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CN104358423A (en) * | 2014-09-28 | 2015-02-18 | 周伟 | Shower room base |
CN104827619A (en) * | 2015-04-03 | 2015-08-12 | 长沙鑫铃集成家居设备有限公司 | Unit bathroom double-layer adjustable molded baseboard die |
CN105370060A (en) * | 2015-11-25 | 2016-03-02 | 广州鸿力复合材料有限公司 | Unit bathroom waterproof base plate molded through casting |
WO2017088743A1 (en) * | 2015-11-25 | 2017-06-01 | 广州鸿力复合材料有限公司 | Casting-formed waterproof chassis for whole bathroom |
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CN109130241A (en) * | 2018-08-06 | 2019-01-04 | 丰县正标卫浴有限公司 | A kind of prefabricated integral vacuum toilet chassis and preparation method thereof |
CN109106260A (en) * | 2018-08-31 | 2019-01-01 | 宁波联城住工科技有限公司 | Glass reinforced plastic bathroom chassis and its manufacturing method |
CN109057412A (en) * | 2018-08-31 | 2018-12-21 | 宁波联城住工科技有限公司 | Polyurethane bathroom chassis and its production method |
CN110185220A (en) * | 2019-04-12 | 2019-08-30 | 苏州科逸住宅设备股份有限公司 | A kind of structural lumber and a kind of production method of structural lumber |
CN113509068A (en) * | 2020-05-14 | 2021-10-19 | 佛山市金百时科技有限公司 | Waterproof chassis with encapsulation type structure and manufacturing method thereof |
CN112593635A (en) * | 2020-12-15 | 2021-04-02 | 广东科世奇新材料科技有限公司 | Environment-friendly combined SMC plate |
CN112593635B (en) * | 2020-12-15 | 2022-03-25 | 广东科世奇新材料科技有限公司 | Environment-friendly combined SMC plate |
CN113180519A (en) * | 2021-03-25 | 2021-07-30 | 俞鑫怡 | SMC chassis and manufacturing method thereof |
CN113180519B (en) * | 2021-03-25 | 2022-08-05 | 俞鑫怡 | SMC chassis and manufacturing method thereof |
Also Published As
Publication number | Publication date |
---|---|
CN104018700B (en) | 2015-08-05 |
CN104018700A (en) | 2014-09-03 |
WO2015100865A1 (en) | 2015-07-09 |
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