CN108724768A - A kind of bathroom chassis and its production technology - Google Patents
A kind of bathroom chassis and its production technology Download PDFInfo
- Publication number
- CN108724768A CN108724768A CN201810634535.2A CN201810634535A CN108724768A CN 108724768 A CN108724768 A CN 108724768A CN 201810634535 A CN201810634535 A CN 201810634535A CN 108724768 A CN108724768 A CN 108724768A
- Authority
- CN
- China
- Prior art keywords
- chassis
- bathroom
- chassis body
- glass layer
- coating resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 239000011521 glass Substances 0.000 claims abstract description 35
- 239000011347 resin Substances 0.000 claims abstract description 30
- 229920005989 resin Polymers 0.000 claims abstract description 30
- 239000011248 coating agent Substances 0.000 claims abstract description 20
- 238000000576 coating method Methods 0.000 claims abstract description 20
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 11
- 238000005187 foaming Methods 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims abstract description 5
- 239000007787 solid Substances 0.000 claims description 14
- 239000000853 adhesive Substances 0.000 claims description 13
- 230000001070 adhesive effect Effects 0.000 claims description 13
- 239000004033 plastic Substances 0.000 claims description 11
- 229920003023 plastic Polymers 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 235000013312 flour Nutrition 0.000 claims description 2
- 230000002787 reinforcement Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 17
- 238000009413 insulation Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 4
- 235000005121 Sorbus torminalis Nutrition 0.000 description 3
- 244000152100 Sorbus torminalis Species 0.000 description 3
- 229920006305 unsaturated polyester Polymers 0.000 description 3
- 238000007605 air drying Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- -1 and therefore Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K3/00—Baths; Douches; Appurtenances therefor
- A47K3/28—Showers or bathing douches
- A47K3/40—Pans or trays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Epidemiology (AREA)
- General Health & Medical Sciences (AREA)
- Bathtubs, Showers, And Their Attachments (AREA)
Abstract
The present invention provides a kind of bathroom chassis, including a monoblock chassis body, collector nozzle is offered in chassis body, the edge of chassis body has been wholely set the anti-bank of waterproof；The bottom of chassis body is equably placed with multiple balance fulcrums；Chassis body includes gel coating resin, the first glass layer, foaming layer and the second glass layer from top to down.The production technology for also providing the bathroom chassis, includes the following steps：A. gel coating resin is smeared in mold bottom；B. the first glass layer is bonded on gel coating resin；C. foamed board is bonded on glass fabric；D. the second glass layer is bonded on foamed board；E. balance fulcrum is made；F. it demoulds, and reinforcing frame is installed.The bathroom chassis good waterproof performance, soundproof effect and heat insulation effect are strong.
Description
Technical field
The present invention relates to a kind of sanitaryware, more particularly to a kind of bathroom chassis and its production technology.
Background technology
Traditional bathroom floor is formed by general tiles, and the seam crossing between ceramic tile is easy infiltration, Er Qiean
Dress trouble, installation quality directly depend on the ability of installer；Meanwhile soundproof effect is poor, at dead of night in can using bathroom
Can resident family of lower layer together it is discontented；In addition, its poor thermal insulation property, when utilizing electric heating in winter, heat is easy from floor
It is lost in, wastes electric energy.
As it can be seen that the prior art could be improved and improve.
Invention content
Place in view of above-mentioned deficiencies of the prior art, the purpose of the present invention is to provide a kind of good waterproof performance, soundproof effects
The bathroom chassis and its production technology strong with heat insulation effect.
In order to achieve the above object, this invention takes following technical schemes：
A kind of bathroom chassis, including a monoblock chassis body offer collector nozzle, the edge one of chassis body in chassis body
It is provided with the anti-bank of waterproof；The bottom of chassis body is equably placed with multiple balance fulcrums；Chassis body includes glue from top to down
Clothing layer, the first glass layer, foaming layer and the second glass layer.
In the bathroom chassis, the upper surface of the chassis body is provided with anti-skid chequer.
The bathroom chassis further includes the reinforcing frame being arranged at chassis body edge.
In the bathroom chassis, the reinforcing frame is made of square tube.
In the bathroom chassis, the square tube is zinc-plated steel pipe or aluminium-alloy pipe.
In the bathroom chassis, the balance fulcrum is that cylinder is made by the resin for being mixed with talcum powder.
In the bathroom chassis, plastic round tube is surrounded by the circumferential surface of the balance fulcrum.
In the bathroom chassis, the upper surface of the chassis body is divided into dry area and wet by an intermediate anti-bank of waterproof
Collector nozzle there are one respectively being opened up in area and wet area is done in area.
A kind of production technology producing the bathroom chassis, mainly includes the following steps that：
A. gel coating resin is smeared in mold bottom, and carries out the solid of gel coat；
B. adhesive is smeared on gel coating resin and covers the first glass layer；
C. one layer of foamed board is covered on glass fabric using adhesive；
D. the second glass layer is covered on foamed board using adhesive；
E. multiple plastic round tube are equably placed on the second glass layer, are injected in the endoporus of plastic round tube and are mixed with cunning
The resin of mountain flour, and carry out solid；
F. it demoulds, and reinforcing frame is installed.
In the production technology, in step A, gel coating resin is smeared several times, and the thickness smeared every time is 0.2-0.4mm.
Advantageous effect：
The present invention provides a kind of bathroom chassis and its production technology, the chassis body on the bathroom chassis is an entire plate, is not had
Seam will not seep water, and the edge of chassis body has been wholely set the anti-bank of waterproof, can prevent water from being flowed out from edge, water proofing property
It is good, gel coat is covered in the first glass fibrous layer upper surface, it is not only more beautiful, but also water resistance can be further increased；And
Foaming layer is set between the first glass layer and the second glass layer, then can improve soundproof effect and heat insulation effect；It can
See, the bathroom chassis good waterproof performance, soundproof effect and heat insulation effect are strong.
Description of the drawings
Fig. 1 is the vertical view on bathroom chassis provided by the invention.
Fig. 2 is the cross-sectional view on bathroom chassis provided by the invention.
Specific implementation mode
A kind of bathroom chassis of present invention offer and its production technology, to make the purpose of the present invention, technical solution and effect more
Add clear, clear, the present invention is described in more detail for the embodiment that develops simultaneously referring to the drawings.It should be appreciated that described herein
Specific examples are only used to explain the present invention, is not intended to limit the present invention.
Please referring to Fig.1-2, a kind of bathroom chassis, an including monoblock chassis body 1 offers collector nozzle 2 in chassis body,
The edge of chassis body has been wholely set the anti-bank of waterproof 3；The bottom of chassis body is equably placed with multiple balance fulcrums 4；Bottom
Disk ontology includes gel coating resin 1.1, the first glass layer 1.2, foaming layer 1.3 and the second glass layer 1.4 from top to down.
The chassis body on the bathroom chassis is an entire plate will not seep water without seam, and the edge one of chassis body
It is provided with the anti-bank of waterproof, can prevent water from being flowed out from edge, good waterproof performance covers gel coat, no in the first glass fibrous layer upper surface
It is only more beautiful, and water resistance can be further increased；And between the first glass layer and the second glass layer
Foaming layer is set, then can improve soundproof effect and heat insulation effect；As it can be seen that bathroom chassis good waterproof performance, soundproof effect and the guarantor
Temp effect is strong.In addition, by the way that balance fulcrum is arranged, it is ensured that bathroom chassis uniform throughout stress will not shake, and
Make chassis body that there is interval with ground, further increases soundproof effect and heat insulation effect.
Specifically, the foaming layer 1.3 is PU foamed boards, thermal insulation, sound-proofing, fire line are high, the PU foamed boards
Concrete model can be as needed the physical characteristics such as density, hardness carry out selection purchase on the market.First glass fibers
It is preferably cloth color fibre to tie up layer 1.2, to improve the aesthetics on bathroom chassis.The gel coat（gel coat）It is unsaturated polyester (UP)
（UP）Fiberglass made of the dispersions such as middle addition pigment and thixotropic agent（FRP）.
Further, the upper surface of the chassis body 1 is provided with anti-skid chequer 5, to increase friction, prevents shoes.
In the present embodiment, the bathroom chassis further includes the reinforcing frame 6 being arranged at 1 edge of chassis body, to improve bath
The structural strength on room chassis.The reinforcing frame 6 can be made of square tube, to reduce weight.In order to ensure the intensity of reinforcing frame and resist
Corrosivity, the square tube are zinc-plated steel pipe or aluminium-alloy pipe.
Specifically, seeing Fig. 2, the balance fulcrum 4 is that cylinder is made by the resin for being mixed with talcum powder.Adding talcum powder can
Increase the intensity of resin.
Further, it is surrounded by plastic round tube 4.1 on the circumferential surface of the balance fulcrum 4.It, can be modeling when making balance fulcrum
Material pipe is placed on the second glass layer（Chassis body is inverted）, the resin slurry for being mixed with talcum powder is then injected modeling
In the endoporus for expecting pipe, it is connected with the second glass layer after resin is solid, bonding strength is larger, and plastic round tube
In the presence of again booster action is risen to balance fulcrum itself.
In preferred embodiment, Fig. 1 is seen, the upper surface of the chassis body 1 is divided into dry area by the anti-bank of an intermediate waterproof 7
With wet area, collector nozzle 2 there are one respectively being opened up in area and wet area is done.In general, wet area is used as taking a shower, does area and is used as installation closestool,
The intermediate anti-bank of waterproof is used to prevent the flow in wet area to dry area.
A kind of production technology producing the bathroom chassis, mainly includes the following steps that：
A. gel coating resin is smeared in mold bottom, and carries out the solid of gel coat.
The mold bottom has the groove and protrusion for forming the anti-bank 3 of the anti-skid chequer 5, waterproof and the anti-bank of intermediate waterproof 7.
Due to disposably smearing thicker gel coating resin, gel coating resin can wrinkle during solid, and therefore, gel coating resin can divide
It repeatedly smears, the thickness smeared every time is 0.2-0.4mm, in order to ensure the bonding strength between multilayer gel coating resin, is smeared every time
It is carried out in the case where the upper gel coating resin once smeared is in half solid state；In preferred embodiment, the gel coating resin carries out at twice, often
The 0.3mm of secondary smearing thickness.
Gel coat it is solid can natural air drying, can also be carried out in drying box solid.
B. adhesive is smeared on gel coating resin and covers the first glass layer.
The adhesive is preferably epoxyn, for the adhesive strength of gel coating resin and the first glass layer
It is larger.
C. one layer of foamed board is covered on glass fabric using adhesive.
D. the second glass layer is covered on foamed board using adhesive.
E. multiple plastic round tube are equably placed on the second glass layer, and mixing is injected in the endoporus of plastic round tube
There is the resin of talcum powder, and carries out solid.
This method makes balance fulcrum be directly molded on the second glass layer, and the good balance fulcrum of comparison pre-production is then
The way being bonded on the second glass layer, the bonding strength of balance fulcrum and the second glass layer that this method is formed is more
Greatly, and the presence of plastic round tube plays booster action to balance fulcrum itself；Balance fulcrum, simple side are made using this method
Just.
In order to accelerate the solid of the resin, curing agent can be added in resin.Its it is solid can natural air drying, also can be in drying
It is carried out in case.
F. it demoulds, and reinforcing frame is installed.
Molding chassis body is removed from the molds, in its edge coated with adhesive, is then placed in adding for pre-production
It in strong frame, is bonded with reinforcing frame, is finished product after adhesive is solid.
It, can according to the technique and scheme of the present invention and its hair it is understood that for those of ordinary skills
Bright design is subject to equivalent substitution or change, and all these changes or replacement should all belong to the scope of protection of the present invention.
Claims (10)
1. a kind of bathroom chassis, which is characterized in that including a monoblock chassis body, collector nozzle, chassis are offered in chassis body
The edge of ontology has been wholely set the anti-bank of waterproof；The bottom of chassis body is equably placed with multiple balance fulcrums；Chassis body
Include gel coating resin, the first glass layer, foaming layer and the second glass layer from top to down.
2. bathroom chassis according to claim 1, which is characterized in that the upper surface of the chassis body is provided with anti-skidding
Line.
3. bathroom chassis according to claim 1, which is characterized in that further include the reinforcement being arranged at chassis body edge
Frame.
4. bathroom chassis according to claim 3, which is characterized in that the reinforcing frame is made of square tube.
5. bathroom chassis according to claim 4, which is characterized in that the square tube is zinc-plated steel pipe or aluminium-alloy pipe.
6. bathroom chassis according to claim 1, which is characterized in that the balance fulcrum is the tree by being mixed with talcum powder
Cylinder is made in fat.
7. bathroom chassis according to claim 6, which is characterized in that be surrounded by plastics circle on the circumferential surface of the balance fulcrum
Pipe.
8. bathroom chassis according to claim 1, which is characterized in that prevented by a centre upper surface of the chassis body
The anti-bank of water is divided into dry area and wet area, does collector nozzle there are one respectively being opened up in area and wet area.
9. a kind of production technology producing claim 1-8 any one of them bathroom chassis, which is characterized in that it is main include with
Lower step：
A. gel coating resin is smeared in mold bottom, and carries out the solid of gel coat；
B. adhesive is smeared on gel coating resin and covers the first glass layer；
C. one layer of foamed board is covered on glass fabric using adhesive；
D. the second glass layer is covered on foamed board using adhesive；
E. multiple plastic round tube are equably placed on the second glass layer, are injected in the endoporus of plastic round tube and are mixed with cunning
The resin of mountain flour, and carry out solid；
F. it demoulds, and reinforcing frame is installed.
10. production technology according to claim 9, which is characterized in that in step A, gel coating resin is smeared several times, is applied every time
The thickness smeared is 0.2-0.4mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810634535.2A CN108724768A (en) | 2018-06-20 | 2018-06-20 | A kind of bathroom chassis and its production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810634535.2A CN108724768A (en) | 2018-06-20 | 2018-06-20 | A kind of bathroom chassis and its production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108724768A true CN108724768A (en) | 2018-11-02 |
Family
ID=63930255
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810634535.2A Pending CN108724768A (en) | 2018-06-20 | 2018-06-20 | A kind of bathroom chassis and its production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108724768A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315782A (en) * | 2019-07-01 | 2019-10-11 | 广东科筑住宅集成科技有限公司 | A kind of glass reinforced plastic bottom plate automatic assembly line |
| CN113180519A (en) * | 2021-03-25 | 2021-07-30 | 俞鑫怡 | SMC chassis and manufacturing method thereof |
| CN114190799A (en) * | 2021-12-27 | 2022-03-18 | 广东新中源住工新材料有限公司 | Chassis manufacturing process method |
| CN114190800A (en) * | 2021-12-27 | 2022-03-18 | 广东新中源住工新材料有限公司 | Novel bathroom chassis structure |
| EP4265165A1 (en) * | 2022-04-21 | 2023-10-25 | Duravit Aktiengesellschaft | Sanitary article and method for producing same |
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|---|---|---|---|---|
| CN201544505U (en) * | 2009-11-18 | 2010-08-11 | 安徽金诚汽车科技有限公司 | Glass steel product |
| CN104018700A (en) * | 2014-01-03 | 2014-09-03 | 广州鸿力复合材料有限公司 | Integrated bathroom base plate and manufacturing method thereof |
| CN206337857U (en) * | 2016-12-29 | 2017-07-18 | 中民筑友科技投资有限公司 | bathroom chassis and integral bathroom |
| CN208376051U (en) * | 2018-06-20 | 2019-01-15 | 俞鑫怡 | A kind of bathroom chassis |
-
2018
- 2018-06-20 CN CN201810634535.2A patent/CN108724768A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201544505U (en) * | 2009-11-18 | 2010-08-11 | 安徽金诚汽车科技有限公司 | Glass steel product |
| CN104018700A (en) * | 2014-01-03 | 2014-09-03 | 广州鸿力复合材料有限公司 | Integrated bathroom base plate and manufacturing method thereof |
| CN206337857U (en) * | 2016-12-29 | 2017-07-18 | 中民筑友科技投资有限公司 | bathroom chassis and integral bathroom |
| CN208376051U (en) * | 2018-06-20 | 2019-01-15 | 俞鑫怡 | A kind of bathroom chassis |
Non-Patent Citations (1)
| Title |
|---|
| 李明辉: "《产品设计模型制作》", 中国铁道出版社, pages: 154 * |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110315782A (en) * | 2019-07-01 | 2019-10-11 | 广东科筑住宅集成科技有限公司 | A kind of glass reinforced plastic bottom plate automatic assembly line |
| CN113180519A (en) * | 2021-03-25 | 2021-07-30 | 俞鑫怡 | SMC chassis and manufacturing method thereof |
| CN113180519B (en) * | 2021-03-25 | 2022-08-05 | 俞鑫怡 | SMC chassis and manufacturing method thereof |
| CN114190799A (en) * | 2021-12-27 | 2022-03-18 | 广东新中源住工新材料有限公司 | Chassis manufacturing process method |
| CN114190800A (en) * | 2021-12-27 | 2022-03-18 | 广东新中源住工新材料有限公司 | Novel bathroom chassis structure |
| EP4265165A1 (en) * | 2022-04-21 | 2023-10-25 | Duravit Aktiengesellschaft | Sanitary article and method for producing same |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181102 |