CN103692050B - A kind of for the vibrating exhaust device in cut tooth soldering processes - Google Patents
A kind of for the vibrating exhaust device in cut tooth soldering processes Download PDFInfo
- Publication number
- CN103692050B CN103692050B CN201310704820.4A CN201310704820A CN103692050B CN 103692050 B CN103692050 B CN 103692050B CN 201310704820 A CN201310704820 A CN 201310704820A CN 103692050 B CN103692050 B CN 103692050B
- Authority
- CN
- China
- Prior art keywords
- cut tooth
- support
- exhaust device
- connecting rod
- intermediate frequency
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/04—Heating appliances
- B23K3/047—Heating appliances electric
- B23K3/0475—Heating appliances electric using induction effects, e.g. Kelvin or skin effects
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Dermatology (AREA)
- General Health & Medical Sciences (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention discloses a kind of for the vibrating exhaust device in cut tooth soldering processes, comprise support (4), be arranged on the intermediate frequency furnace (1) on support (4), the chain (5) driven through intermediate frequency furnace (1) and by servomotor (7), the upper cut tooth installing rack (3) arranged for installing cut tooth of described chain (5), the support (4) of intermediate frequency furnace (1) port of export arranges vibrating exhaust device, described vibrating exhaust device comprises the connecting rod (8-4) being provided with vibrator (8-3), one end of connecting rod (8-4) is rotationally connected the telescopic cylinder (8-1) be fixed on support (4), the other end be can with the contact surface of cut tooth contact, and connecting rod (8-4) is also rotationally connected with support (4).The invention has the beneficial effects as follows: the work eliminating gas hole defect after replacing manually completing the soldering of cut tooth, achieve the automation of cut tooth soldering, the present invention also has the simple advantage of structure.
Description
Technical field
The present invention relates to a kind of for the vibrating exhaust device in cut tooth soldering processes, belong to industrial robot automated production field.
Background technology
At present, need to be heated to more than 1000 DEG C to cut tooth, brazing alloy head, then proceed to meshbeltfurnace and carry out heat preservation hot process in cut tooth production process, site environment is severe, temperature high dust large, larger to field worker harm.Now take robot automatic loading/unloading abroad, decreased on-the-spot artificial.But cut meshing golden head soldering final vacuum work due to its alloy head cannot clamp, operating temperature is high, location inaccuracy, rotate the problems such as exhaust event is complicated and do not realize automation, still rotate by manually manually clamping alloy head with clip, to reach the object eliminating gas hole defect in solder flux between alloy head and body, improve the quality of products.The working environment of this work belongs to worst in cut tooth production process---and be in the high-temperature of intermediate frequency fire door, intermediate frequency furnace has very strong electromagnetic radiation, has unknown harm to human body.Now be badly in need of making the soldering of cut tooth realize automation, cut tooth produced and realizes automation completely.
Summary of the invention
The object of this invention is to provide a kind of achieve automatically eliminate cut tooth soldering posterior spiracle for the vibrating exhaust device in cut tooth soldering processes.
For solving the problem, the technical solution used in the present invention is:
A kind of for the vibrating exhaust device in cut tooth soldering processes, comprise support, the intermediate frequency furnace be arranged on support, through intermediate frequency furnace and by the chain of driven by servomotor, described chain is arranged the cut tooth installing rack for installing cut tooth, the support of the intermediate frequency furnace port of export arranges vibrating exhaust device, described vibrating exhaust device comprises the connecting rod being provided with vibrator, one end of connecting rod is rotationally connected the telescopic cylinder be fixed on support, the other end be can with the contact surface of cut tooth contact, and connecting rod is also connected with holder pivots.The present invention adopts mode of vibration to eliminate pore, connecting rod plays effect of vibration in this device, it is more longer that the contact surface of interlinking lever end can be arranged, be out of shape after high-temperature heating to solve cut tooth installing rack, the defect that positioning precision is not high on streamline, pneumatic vibrator is adopted in this device, the gas of blowout can be lowered the temperature to vibrator, by regulating frequency and the shock momentum of vibrator, when can make vibrations cut tooth, solder flux is not overflowed by vibrations, reach the defect eliminating pore, the effect of seal brazer can be reached again, can without manual operation in this vibration processes, achieve the automation eliminating cut tooth soldering posterior spiracle.
As a further improvement on the present invention, on the support of the described intermediate frequency furnace port of export, the side relative with vibrating exhaust device arranges limiting bracket.Due to hot environment and the mal-condition of working site, equipment needs to stand high temperature test, so structure needs as far as possible simple, in the present invention, side arranges connecting rod, opposite side arranges limiting bracket, structure is accomplished the simplest, thus reduces the trouble point of machine to greatest extent.
As a further improvement on the present invention, described support also arranges protective cover, described telescopic cylinder is arranged in protective cover.Arranging protective cover makes the critical elements such as cylinder and high temperature cut tooth in vibrating exhaust device keep apart, and avoids high temperature failure device.
As a further improvement on the present invention, the two ends of described support arrange driven shaft and the driving shaft by driven by servomotor respectively, and described driven shaft and driving shaft all arrange sprocket wheel, and described chain is by chain wheel drive.Chain drive is steady, non-slip, and the material of chain is high temperature resistant, ensures can also normally work after by intermediate frequency furnace.
In sum, the invention has the beneficial effects as follows: the work eliminating gas hole defect after replacing manually completing the soldering of cut tooth, achieve the automation of cut tooth soldering, the present invention also has the simple advantage of structure.
Accompanying drawing explanation
Fig. 1 is the sectional view reacting the cut tooth that will process.
Fig. 2 is front-view schematic diagram of the present invention.
Fig. 3 is the enlarged drawing shaking exhaust apparatus in reaction the present invention.
Fig. 4 is the schematic diagram of connecting rod in reaction the present invention.
Fig. 5 is the perspective view of using state of the present invention.
Wherein: 1, intermediate frequency furnace; 2, cut tooth; 2-1, pick alloy head; 2-2, solder flux; 2-3, pick body; 3, cut tooth installing rack; 4, support; 5, chain; 6, driving shaft; 7, servomotor; 8-1, telescopic cylinder; 8-2, protective cover; 8-3, electromagnetic shaker; 8-4, connecting rod; 8-5, limiting bracket; 9, driven shaft.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described further.
As shown in Figures 2 to 5 for the vibrating exhaust device in cut tooth soldering processes, the intermediate frequency furnace 1 comprising support 4 and be arranged on support 4, the driving shaft 6 that the two ends of described support 4 arrange driven shaft 9 respectively and driven by servomotor 7, driven shaft 9 and driving shaft 6 all arrange sprocket wheel, arrange by the chain 5 of chain wheel drive between two sprocket wheels, described chain 5 is through intermediate frequency furnace 1, and the cut tooth installing rack 3 described chain 5 arranged for installing cut tooth, on the support 4 of intermediate frequency furnace 1 port of export, side arranges protective cover 8-2, in protective cover 8-2, vibrating exhaust device is set, what the opposite side of support 4 was relative with protective cover 8-2 arranges limiting bracket 8-5, described vibrating exhaust device comprises the connecting rod 8-4 being provided with vibrator 8-3, one end of connecting rod 8-4 is rotationally connected the telescopic cylinder 8-1 be fixed on support 4, the other end be can with the contact surface of cut tooth contact, one end that connecting rod 8-4 is connected with flexible cylinder 8-1 is also rotationally connected with support 4, and the position that is connected with telescopic cylinder 8-1 of connecting rod 8-4 and be positioned at the both sides of connecting rod 8-4 and support 4 rotatable connecting portion with the contact surface of cut tooth contact.
Cut tooth 2 as shown in Figure 1, comprise cut tooth body 2-3 and the pick alloy head 2-1 being arranged on cut tooth body 2-3 top, cut tooth body 2-3 is full of solder flux 2-2 with between pick alloy head 2-1 owing to welding.When discharging pore in cut tooth, the cut tooth body of cut tooth lower end is placed on cut tooth installing rack 3, the free end of limiting bracket 8-5 and connecting rod is close to the both sides on cut tooth body 2-3 top respectively, contact site is that cut tooth body 2-3 is upwards close to the position of pick alloy head 2-1, instead of pick alloy head 2-1, as shown in Figures 2 and 3.Connecting rod 8-4 in the present invention adopts stainless steel material, and limiting bracket 8-5 adopts two inverted "L" shaped and a straight magnetism-free stainless steel steel-pipe welding to form, and is welded on support 4, as shown in Fig. 2, Fig. 3 and Fig. 5.Telescopic cylinder 8-1, vibrator 8-3 connect fire-retardant tracheae, and wrap high-temperature resistant tube skin in outside, are received by tracheae in magnetic valve (not shown), then by the magnetic switch signal Access Control circuit of flexible cylinder 8-1.
The method of operation of the present invention is: travelled forward with controlling chain 5 one lattice one lattice by servomotor 7, after motion one lattice put in place, connecting rod 8-4 falls and pushes down cut tooth 2, electromagnetic shaker 8-3 starts vibrations, then connecting rod 8-4 lifts, and chain readvances lattice, then produces next cut tooth 2.
Present invention obviates the problem of rotating alloy head exhaust, head due to pick alloy head 2-1 is taper, mechanical device is adopted to realize comparatively difficulty to pick alloy head 2-1 nip rotation, and cut tooth installing rack 3 is easily out of shape after high-temperature heating, on streamline, positioning precision is not high, clamping position accuracy is not high, so the present invention changes vibrations into eliminate pore mode, connecting rod 8-4 makes front end a longer lateral contact face (as shown in Figure 4), make to contact cut tooth 2 scope comparatively large, to separate decision bit inaccuracy problem.
Secondly due to on-the-spot hot environment and mal-condition constraint, equipment needs to stand high temperature test, so equipment needs as far as possible simple.The present invention uses one-sided vibrations, and opposite side adopts fixing stainless steel limiting bracket 8-5 spacing, makes device simple as far as possible, reduces trouble point.Vibrations side adopts telescopic cylinder 8-1 control link 8-4 opening and closing, connecting rod 8-4 can be made away from high temperature cut tooth 2, can lower the temperature simultaneously when not shaking; Close connecting rod 8-4 when cut tooth 2 puts in place, vibrations exhaust is carried out to cut tooth 2.Equipment and materials adopts non-magnetic rustproof Steel material, can avoid the Electromagnetic Heating effect of intermediate frequency furnace 1; Only have connecting rod 8-4 to contact with high temperature cut tooth 2 in device, other critical elements heat-barrier materials and connecting rod 8-4 separate, and prevent heat radiation with heat-barrier material parcel.
Conventional rotation pick alloy head 2-1 degassing method needs to clamp alloy head with clip, and owing to having solder flux around alloy head, the time has been grown on clip and has easily been stained with solder flux, is unfavorable for next nip rotation, is unfavorable for automated production.Connecting rod 8-4 of the present invention just touches cut tooth 2 the latter half and pick body 2-3, does not contact pick alloy head 2-1 and pick body 2-3 boundary member, can not be stained with solder flux, thus can realize the sustainable production of automation.
Vibroseis adopts pneumatic vibrator device, pneumatic vibrator device adopts gases at high pressure to blow, the gas simultaneously blown out can make electromagnetic shaker lower the temperature, be blown into gas by control valve adjustments of gas electromagnetic shaker frequency and shock momentum, when making vibrations cut tooth 2, solder flux is not overflowed by vibrations, reach elimination gas hole defect, and the object of closely knit solder flux can be reached.
Do not do the part illustrated in above description and be prior art, or can be realized by prior art.And described in the present invention, concrete case study on implementation is only better case study on implementation of the present invention, is not used for limiting practical range of the present invention.Namely all equivalences done according to the content of the present patent application the scope of the claims change and modify, all should as technology category of the present invention.
Claims (5)
1. one kind for the vibrating exhaust device in cut tooth soldering processes, it is characterized in that: comprise support (4), be arranged on the intermediate frequency furnace (1) on support (4), the chain (5) driven through intermediate frequency furnace (1) and by servomotor (7), the upper cut tooth installing rack (3) arranged for installing cut tooth of described chain (5), the support (4) of intermediate frequency furnace (1) port of export arranges vibrating exhaust device, described vibrating exhaust device comprises the connecting rod (8-4) being provided with vibrator (8-3), one end of connecting rod (8-4) is rotationally connected the telescopic cylinder (8-1) be fixed on support (4), the other end be can with the contact surface of cut tooth contact, and connecting rod (8-4) is also rotationally connected with support (4).
2. according to claim 1 for the vibrating exhaust device in cut tooth soldering processes, it is characterized in that: the upper side relative with vibrating exhaust device of support (4) of described intermediate frequency furnace (1) port of export arranges limiting bracket (8-5).
3. according to claim 1 and 2 for the vibrating exhaust device in cut tooth soldering processes, it is characterized in that: described support (4) also arranges protective cover (8-2), described telescopic cylinder (8-1) is arranged in protective cover (8-2).
4. according to claim 1 and 2 for the vibrating exhaust device in cut tooth soldering processes, it is characterized in that: the driving shaft (6) that the two ends of described support (4) arrange driven shaft (9) respectively and driven by servomotor (7), described driven shaft (9) and driving shaft (6) all arrange sprocket wheel, and described chain (5) is by chain wheel drive.
5. according to claim 3 for the vibrating exhaust device in cut tooth soldering processes, it is characterized in that: the driving shaft (6) that the two ends of described support (4) arrange driven shaft (9) respectively and driven by servomotor (7), described driven shaft (9) and driving shaft (6) all arrange sprocket wheel, and described chain (5) is by chain wheel drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310704820.4A CN103692050B (en) | 2013-12-20 | 2013-12-20 | A kind of for the vibrating exhaust device in cut tooth soldering processes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310704820.4A CN103692050B (en) | 2013-12-20 | 2013-12-20 | A kind of for the vibrating exhaust device in cut tooth soldering processes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103692050A CN103692050A (en) | 2014-04-02 |
| CN103692050B true CN103692050B (en) | 2015-09-02 |
Family
ID=50353801
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310704820.4A Active CN103692050B (en) | 2013-12-20 | 2013-12-20 | A kind of for the vibrating exhaust device in cut tooth soldering processes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103692050B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563139A (en) * | 2016-03-17 | 2016-05-11 | 无锡市绿色热处理设备有限公司 | Rotary type pick brazing and heat treatment integrated production line |
| CN112518164A (en) * | 2020-12-09 | 2021-03-19 | 吴群星 | Automatic cutting tooth machining and welding device of coal mining machine |
| CN112620868A (en) * | 2020-12-10 | 2021-04-09 | 吴群星 | Full-automatic dust removal pick equipment of brazing |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3740521A (en) * | 1971-08-16 | 1973-06-19 | M Bullard | Soldering apparatus for saw cutting teeth |
| US3960310A (en) * | 1974-05-20 | 1976-06-01 | Lucian Nussbaum | Apparatus for brazing hardened tips to surfaces |
| US8776913B2 (en) * | 2010-10-15 | 2014-07-15 | Smith International, Inc. | Special curve braze sheet for top loading cutter to get better braze strength |
| CN202763239U (en) * | 2012-08-31 | 2013-03-06 | 郑州机械研究所 | Auxiliary device for vibration induction brazing |
| CN103212767B (en) * | 2013-05-07 | 2015-06-17 | 无锡市绿色热处理设备有限公司 | Brazing thermal treatment line of coal mining cutting tooth and road cutting tooth |
| CN103433589B (en) * | 2013-07-17 | 2015-10-28 | 三一重型装备有限公司 | A kind of soldering servicing unit and pick welder |
| CN203636161U (en) * | 2013-12-20 | 2014-06-11 | 南京埃斯顿机器人工程有限公司 | Vibration exhaust device in cutting tooth brazing technology |
-
2013
- 2013-12-20 CN CN201310704820.4A patent/CN103692050B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN103692050A (en) | 2014-04-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103692050B (en) | A kind of for the vibrating exhaust device in cut tooth soldering processes | |
| KR101556405B1 (en) | A robot welding machine for an Euro-form frame | |
| CN108044268B (en) | Model casting automates wax-pattern welding equipment | |
| CN104943886B (en) | Automatic smoke exhaust ventilator boxing method and boxing equipment thereof | |
| CN111036958B (en) | A high accuracy drilling equipment for building production | |
| CN108838534B (en) | Laser welding device and method for aluminum alloy sliding rail sleeve | |
| CN106271049B (en) | A kind of gear shaft automatic soldering device | |
| CN106914181A (en) | A kind of automatic oscillating uniform device of medical science test tube | |
| CN206764283U (en) | A kind of ink box cover full-automatic assembly equipment | |
| CN205914913U (en) | Intelligence welding machines people | |
| CN105374730A (en) | Mechanical arm for transferring solar cell piece basket and double-head transfer device for transferring solar cell piece basket | |
| CN110774000A (en) | Full-automatic venturi assembly line | |
| CN103737316A (en) | Electric kettle assembly line for iron | |
| CN203636161U (en) | Vibration exhaust device in cutting tooth brazing technology | |
| CN207255523U (en) | A kind of filter hot plate welding machine | |
| CN209578531U (en) | A kind of carrying charging and discharging mechanism of automatic welding device | |
| CN107160078A (en) | A kind of fixing device for improving steam turbine pipeline welding quality | |
| CN107999921B (en) | Robot positioning welding device | |
| CN207119982U (en) | Household appliances drain pan automated production equipment | |
| CN108544147A (en) | A kind of full-automatic sawtooth welder | |
| KR101568869B1 (en) | The chamber up-down and rotary type a high frequency brazing machine | |
| CN209380053U (en) | Assembly of hydraulic torque converter welding equipment | |
| CN210024224U (en) | Stainless steel automatic weld processingequipment | |
| CN105583556A (en) | Automatic welding machine for Taimei necklaces | |
| CN206065792U (en) | A kind of automatization turns round welding bench |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190425 Address after: 211100 Yanhu Road, Jiangning Economic and Technological Development Zone, Nanjing, Jiangsu Province, 178 Patentee after: Nanjing aisidun Intelligent Systems Engineering Co. Ltd. Address before: 211100 No. 155 General Avenue, Jiangning Economic Development Zone, Nanjing City, Jiangsu Province Patentee before: Nanjing Estun Robotics Co., Ltd. |