CN103671415B - Positioning device and method using same - Google Patents

Positioning device and method using same Download PDF

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Publication number
CN103671415B
CN103671415B CN201210344591.5A CN201210344591A CN103671415B CN 103671415 B CN103671415 B CN 103671415B CN 201210344591 A CN201210344591 A CN 201210344591A CN 103671415 B CN103671415 B CN 103671415B
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pressure head
positioning
main shaft
positioner
positioning sleeve
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CN103671415A (en
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韩英浩
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Schaeffler Technologies AG and Co KG
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Schaeffler Technologies AG and Co KG
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Priority to DE201310218466 priority patent/DE102013218466A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K25/00Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

一种定位装置及使用该定位装置的方法,所述定位装置用来将一金属片压制定位于一机械零部件上。所述定位装置包括一圆柱状的主轴、位于主轴末端的压头、在距离压头一定距离处与主轴同轴的挡止部,及在竖直方向上活动地套装于主轴上且与主轴同轴的定位套。所述定位套形成一收容挡止部和压头的定位空间,所述压头设有一磁性元件以吸附金属片至该定位空间内,这样,金属片在压制操作之前便能够保证较好的正位度,这有利于改善金属片的压制效果并且提高压制操作过程的生产效率。

A positioning device and a method of using the positioning device, the positioning device is used for pressing and positioning a metal sheet on a mechanical component. The positioning device includes a cylindrical main shaft, an indenter located at the end of the main shaft, a stop part coaxial with the main shaft at a certain distance from the indenter, and a vertically movable sleeve on the main shaft and coaxial with the main shaft. Shaft positioning sleeve. The positioning sleeve forms a positioning space for accommodating the stopper and the pressure head, and the pressure head is provided with a magnetic element to attract the metal sheet into the positioning space, so that the metal sheet can be properly aligned before the pressing operation. This is beneficial to improve the pressing effect of the metal sheet and increase the production efficiency of the pressing operation.

Description

一种定位装置及使用该定位装置的方法A positioning device and a method for using the positioning device

技术领域technical field

本发明涉及一种定位装置及使用该定位装置的方法,尤其涉及一种使用在安装有防尘盖等金属片的机械零部件中的定位装置及使用该定位装置的方法。The present invention relates to a positioning device and a method of using the positioning device, in particular to a positioning device used in mechanical parts installed with metal sheets such as dust covers and a method of using the positioning device.

背景技术Background technique

为了防止灰尘或者其他杂物进入机械零部件的内部,通常会在机械零部件的开口一端安装一个金属片,该金属片可以包围开口一端以实现防尘,当然,也可以收容在开口内以实现防尘。In order to prevent dust or other sundries from entering the interior of the mechanical parts, a metal sheet is usually installed at one end of the opening of the mechanical parts. dust-proof.

例如,汽车离合器的轮毂内部通常安装有变速器输入轴,为了防止灰尘进入轮毂内部并且影响离合器和变速器之间的相对运动,轮毂一端的内部可以安装一个防尘盖。如图1所示,防尘盖2’呈圆形薄片形状,而汽车离合器的轮毂3’呈中空的圆柱结构并且在靠近一端的位置设有收容空间31’。通常,轮毂3’的上方会放置一个圆环状的定位帽1’,定位帽1’内形成一定位空间11’。防尘盖2’被人工放置在该定位帽1’的定位空间11’内,然后通过定位装置的压制收容于轮毂3’的收容空间31’内,从而实现与轮毂3’内部的紧密结合。由于防尘盖2’的尺寸与定位帽1’内部的尺寸基本相当,当防尘盖2’被放置在该定位帽1’的定位空间11’内时,防尘盖2’可能会发生倾斜从而不能够与轮毂3’的收容空间31’相对齐,这将会影响压制效果并且造成产品的不良。For example, a transmission input shaft is usually installed inside the hub of an automobile clutch. In order to prevent dust from entering the interior of the hub and affecting the relative movement between the clutch and the transmission, a dust cover can be installed inside one end of the hub. As shown in Figure 1, the dust cover 2' is in the shape of a circular sheet, and the hub 3' of the automobile clutch is a hollow cylindrical structure and has a receiving space 31' near one end. Usually, an annular positioning cap 1' is placed above the hub 3', and a positioning space 11' is formed in the positioning cap 1'. The dust cover 2' is manually placed in the positioning space 11' of the positioning cap 1', and is then pressed by the positioning device to be accommodated in the accommodation space 31' of the hub 3', so as to achieve tight integration with the inside of the hub 3'. Since the size of the dustproof cover 2' is basically equivalent to the size inside the positioning cap 1', when the dustproof cover 2' is placed in the positioning space 11' of the positioning cap 1', the dustproof cover 2' may be tilted Therefore, it cannot be aligned with the receiving space 31' of the hub 3', which will affect the pressing effect and cause defective products.

为了防止防尘盖2’倾斜,目前常用的方法是在防尘盖2’放入定位空间11’之后,操作人员再用手动方法确认防尘盖2’是否放平,之后再用定位装置进行压制操作。操作人员用手动方法确认会降低生产效率,并且不能保证防尘盖2’的准确定位,因此,需要提供一种改进的定位装置及使用该定位装置的方法以解决上述问题。In order to prevent the dust cover 2' from tilting, the commonly used method at present is that after the dust cover 2' is placed in the positioning space 11', the operator manually confirms whether the dust cover 2' is flat, and then uses the positioning device Suppression operation. Manual confirmation by the operator will reduce production efficiency and cannot ensure the accurate positioning of the dust cover 2'. Therefore, it is necessary to provide an improved positioning device and a method for using the positioning device to solve the above problems.

发明内容Contents of the invention

本发明解决的问题是改善金属片的定位压制效果并且提高压制操作过程的生产效率。The problem solved by the present invention is to improve the positional pressing effect of metal sheets and to increase the production efficiency of the pressing operation.

为解决上述问题,本发明提供一种定位装置,其用来将一金属片定位于一机械零部件上,所述定位装置包括一圆柱状的主轴、位于主轴末端的压头、在距离压头一定距离处与主轴同轴的挡止部,及在竖直方向上活动地套装于主轴上且与主轴同轴的定位套,所述定位套形成一收容挡止部和压头的定位空间,所述压头设有一磁性元件以吸附金属片至该定位空间内。In order to solve the above problems, the present invention provides a positioning device, which is used to locate a metal sheet on a mechanical component, the positioning device includes a cylindrical main shaft, a pressure head positioned at the end of the main shaft, and a pressure head at a distance of A stop part coaxial with the main shaft at a certain distance, and a positioning sleeve movably fitted on the main shaft in the vertical direction and coaxial with the main shaft, the positioning sleeve forms a positioning space for accommodating the stop part and the indenter, The pressure head is provided with a magnetic element to attract the metal sheet into the positioning space.

与现有技术相比,本发明具有以下优点:磁性元件能够吸附金属片至定位空间内,这样金属片在压制之前就已经在定位套内准确定位。Compared with the prior art, the present invention has the following advantages: the magnetic element can absorb the metal sheet into the positioning space, so that the metal sheet has been accurately positioned in the positioning sleeve before pressing.

为解决上述问题,本发明还提供一种使用该定位装置的方法:首先,将金属片吸附在压头上并实现在定位空间内的定位;其次,压头向下移动将金属片压制在所述机械零部件上,同时定位套向上移动远离挡止部;最后,压头向上移动脱离所述机械零部件,所述定位套自动回落并抵靠在挡止部上。In order to solve the above problems, the present invention also provides a method of using the positioning device: first, the metal sheet is adsorbed on the indenter to realize positioning in the positioning space; secondly, the indenter moves downward to press the metal sheet on the At the same time, the positioning sleeve moves upwards away from the stopper; finally, the pressure head moves upwards away from the mechanical part, and the positioning sleeve automatically falls back and abuts against the stopper.

与现有技术相比,本发明具有以下优点:金属片在压制操作之前便能够在定位空间内保证较好的正位度,并且定位套可以上下移动,这将改善金属片的压制效果并且提高压制操作过程的生产效率。Compared with the prior art, the present invention has the following advantages: the metal sheet can ensure better alignment in the positioning space before the pressing operation, and the positioning sleeve can move up and down, which will improve the pressing effect of the metal sheet and increase the Productivity of pressing operations.

附图说明Description of drawings

图1是现有技术在汽车离合器轮毂上定位压制金属片的示意图;Fig. 1 is the schematic diagram of positioning and pressing the metal sheet on the hub of the automobile clutch in the prior art;

图2是本发明的定位装置的立体图;Fig. 2 is a perspective view of the positioning device of the present invention;

图3是图2所示的定位装置将定位套去除之后的立体图;Fig. 3 is a perspective view of the positioning device shown in Fig. 2 after the positioning sleeve is removed;

图4是图2所示的定位装置沿A-A线的剖视图;Fig. 4 is a cross-sectional view of the positioning device shown in Fig. 2 along line A-A;

图5-1至图5-5是本发明的使用定位装置的方法的示意图。5-1 to 5-5 are schematic diagrams of the method of using the positioning device of the present invention.

具体实施方式detailed description

如图2、图3和图4所示,本发明的定位装置1用来将一金属片定位于一机械零部件上,在本实施例中,该机械零部件是一个汽车离合器的轮毂,而所述金属片为封闭所述轮毂一端的圆形防尘盖。定位装置1包括圆柱状的主轴11、位于主轴11末端的压头12、距离压头12一定距离处与主轴11同轴的挡止部15,及活动套装于主轴上且与主轴同轴的定位套14。As shown in Fig. 2, Fig. 3 and Fig. 4, positioning device 1 of the present invention is used for positioning a sheet metal on a mechanical component, in the present embodiment, this mechanical component is the wheel hub of an automobile clutch, and The metal sheet is a circular dust cover that closes one end of the hub. The positioning device 1 includes a cylindrical main shaft 11, an indenter 12 located at the end of the main shaft 11, a stopper 15 coaxial with the main shaft 11 at a certain distance from the indenter 12, and a positioning device that is movable on the main shaft and coaxial with the main shaft. Set of 14.

定位装置1的主轴11、压头12及挡止部15是一体形成的,因此在制作过程中它们可以保证具有一个较好的同轴度和公差,这也能够间接地保证防尘帽定位时的精度问题。挡止部15的径向尺寸大于压头12的径向尺寸并且挡止部15距离压头12一定距离,这种设计便于防尘帽定位时压头12向下移动。压头12的下表面还向内凹设有一圆形的容纳槽120,一圆形的磁性元件13收容于该容纳槽120内并且保持与主轴11同轴。当然,只要保持容纳槽和主轴同轴,容纳槽也可以被设置为其他形状,例如正方形和六边形等。需要指出的是,磁性元件13不能突伸出压头12的下表面,因为向外突伸的磁性元件13会影响压头12的压制效果。The main shaft 11, the pressure head 12 and the stopper 15 of the positioning device 1 are integrally formed, so they can ensure a good coaxiality and tolerance during the manufacturing process, which can also indirectly ensure that the dust cap is positioned properly. accuracy problem. The radial dimension of the stopper 15 is larger than that of the indenter 12 and the stopper 15 is at a certain distance from the indenter 12. This design is convenient for the indenter 12 to move downward when the dust cap is positioned. A circular accommodating groove 120 is concavely formed on the lower surface of the indenter 12 , and a circular magnetic element 13 is accommodated in the accommodating groove 120 and coaxial with the main shaft 11 . Of course, as long as the receiving groove and the main shaft are coaxial, the receiving groove can also be set in other shapes, such as square and hexagonal. It should be pointed out that the magnetic element 13 cannot protrude from the lower surface of the indenter 12 , because the protruding magnetic element 13 will affect the pressing effect of the indenter 12 .

定位套14包括圆形的顶壁141、自顶壁141向下延伸的环状的侧壁143及由顶壁141和侧壁143包围形成的定位空间140。顶壁141的中心位置形成一圆形通孔142,其直径略大于主轴11的径向尺寸,因此,主轴11可以穿过该通孔142并且相对于定位套14在竖直方向上上下运动。定位空间140的径向尺寸略大于或者等于所述挡止部15的外径尺寸,也就是说两者的尺寸相当,这样可以保证定位套14与主轴11和压头12的同轴度。侧壁143在远离顶壁141的一端设有连续的倾斜壁144,当防尘帽安装时,该倾斜壁144可以导引防尘帽进入定位空间140内,因此,该倾斜壁144也可以被称作导引部。The positioning sleeve 14 includes a circular top wall 141 , an annular side wall 143 extending downward from the top wall 141 , and a positioning space 140 surrounded by the top wall 141 and the side wall 143 . A circular through hole 142 is formed at the center of the top wall 141 , the diameter of which is slightly larger than the radial dimension of the main shaft 11 , so the main shaft 11 can pass through the through hole 142 and move up and down vertically relative to the positioning sleeve 14 . The radial size of the positioning space 140 is slightly greater than or equal to the outer diameter of the stopper 15 , that is to say, the two sizes are equivalent, so as to ensure the coaxiality of the positioning sleeve 14 with the main shaft 11 and the indenter 12 . The side wall 143 is provided with a continuous inclined wall 144 at one end away from the top wall 141. When the dustproof cap is installed, the inclined wall 144 can guide the dustproof cap into the positioning space 140. Therefore, the inclined wall 144 can also be used called the guide.

当定位套14的通孔142穿过主轴11套装在主轴11上之后,压头12和挡止部15收容于定位套14内的定位空间140内,并且在竖直方向上,压头12的下表面距离定位套14的导引部144有一段距离。这样,当防尘帽通过导引部144进入定位空间140内时,由于磁性元件13的吸引,防尘帽会沿着侧壁143的内壁移动所述一段距离,从而让防尘帽更好地调整至与主轴11同轴的位置,也就是说,防尘帽在被压制至汽车离合器的轮毂之前,可以达到一个好的定位度,这方便了后续进行的压制操作过程。After the through hole 142 of the positioning sleeve 14 passes through the main shaft 11 and is set on the main shaft 11, the pressure head 12 and the stopper 15 are accommodated in the positioning space 140 in the positioning sleeve 14, and in the vertical direction, the pressure head 12 There is a certain distance between the lower surface and the guiding part 144 of the positioning sleeve 14 . In this way, when the dustproof cap enters the positioning space 140 through the guide part 144, due to the attraction of the magnetic element 13, the dustproof cap will move the distance along the inner wall of the side wall 143, so that the dustproof cap can better Adjust to the coaxial position with the main shaft 11, that is to say, the dust cap can achieve a good positioning before being pressed to the hub of the automobile clutch, which facilitates the subsequent pressing operation.

本发明的使用定位装置1的方法如下:首先,将防尘帽(即金属片)吸附在压头上并实现在定位空间内的定位,如图5-1所示,定位套14在初始位置时抵靠在挡止部15上,将防尘帽2放置于定位套14的定位空间140的下开口处,在磁性元件13的吸引作用下,防尘帽2沿导引部144进入定位空间140内,并且沿侧壁143的内壁移动一段距离,直至被吸引在压头12上,这样,防尘帽2在压制之前便能够在定位空间内保证较好的正位度。汽车离合器的轮毂3被放置在压头12的下方,其包括一中空结构32及位于该中空结构32顶部的收容空间31。The method of using the positioning device 1 of the present invention is as follows: First, the dust cap (that is, the metal sheet) is adsorbed on the indenter and the positioning in the positioning space is realized. As shown in Figure 5-1, the positioning sleeve 14 is at the initial position When leaning against the stop part 15, the dust cap 2 is placed at the lower opening of the positioning space 140 of the positioning sleeve 14, and under the attraction of the magnetic element 13, the dust cap 2 enters the positioning space along the guide part 144 140, and move a certain distance along the inner wall of the side wall 143 until it is attracted to the indenter 12, so that the dust cap 2 can ensure a better alignment in the positioning space before pressing. The hub 3 of the automobile clutch is placed under the pressure head 12 , which includes a hollow structure 32 and a receiving space 31 at the top of the hollow structure 32 .

如图5-2所示,在压制过程中,定位帽14抵靠在汽车离合器的轮毂3的上方,然后压头12连同防尘帽2向下移动,此时,挡止部15与定位帽14的顶壁分离。如图5-3所示,压头12进一步向下移动,并且将防尘帽2压制定位于汽车离合器的轮毂3的顶部的收容空间31内,此时,定位帽14相对于挡止部15进一步在竖直方向上向上移动。这两个步骤可以总结为压头向下移动将防尘帽压制在汽车离合器的轮毂(即机械零部件)上,同时定位套向上移动远离挡止部。As shown in Figure 5-2, during the pressing process, the positioning cap 14 abuts against the top of the hub 3 of the automobile clutch, and then the pressure head 12 moves downward together with the dustproof cap 2. At this time, the stopper 15 and the positioning cap The top wall of 14 is separated. As shown in Figure 5-3, the pressure head 12 moves further downwards, and presses the dustproof cap 2 to be positioned in the accommodation space 31 at the top of the hub 3 of the automobile clutch. Move further up in the vertical direction. These two steps can be summarized as the pressure head moves down to press the dust cap on the hub (ie mechanical part) of the car clutch, while the positioning sleeve moves up away from the stopper.

如图5-4所示,在防尘帽的压制定位完成之后,压头12向上移动并且脱离汽车离合器的轮毂3的收容空间31,此时,挡止部15向靠近定位帽14的顶壁一侧运动。如图5-5所示,压头12继续向上移动,定位帽14在重力作用下自然回到初始位置并抵靠在挡止部15上,这时定位装置可以准备下一次的压制定位。这两个步骤可以总结为压头向上移动脱离所述汽车离合器的轮毂,定位套自动回落并抵靠在挡止部上。As shown in Figure 5-4, after the pressing and positioning of the dust cap is completed, the pressure head 12 moves upward and breaks away from the accommodation space 31 of the hub 3 of the automobile clutch. Movement on one side. As shown in Fig. 5-5, the pressing head 12 continues to move upwards, and the positioning cap 14 naturally returns to the initial position under the action of gravity and abuts against the stopper 15. At this time, the positioning device is ready for the next pressing positioning. These two steps can be summarized as that the pressure head moves upward to disengage from the hub of the automobile clutch, and the positioning sleeve automatically falls back and abuts against the stopper.

这样,一个完整的防尘盖定位压制过程顺利实现,由于防尘盖在压制之前便能够在定位空间内保证较好的正位度,并且定位套可以上下移动,这将改善防尘盖的压制效果并且提高压制过程的生产效率。此外,防尘盖在装入定位帽的定位空间内的同时就已经准确定位,避免了之前需要人工确认的状况,这将降低工人劳动强度,并且提升了产品的良率。In this way, a complete positioning and pressing process of the dust cover can be realized smoothly, because the dust cover can ensure a better alignment in the positioning space before pressing, and the positioning sleeve can move up and down, which will improve the pressing of the dust cover effect and increase the productivity of the pressing process. In addition, the dust cover has been accurately positioned when it is installed in the positioning space of the positioning cap, which avoids the need for manual confirmation before, which will reduce the labor intensity of workers and improve the yield of products.

虽然本发明仅就某些示范性实施方式进行描述,这些描述应该仅作为示例而不构成限制。在所附权利要求书记载的范围内,在不脱离本发明精神和范围情况下,各种变化均是可能的。While this invention has been described in terms of only certain exemplary embodiments, such description should be considered by way of illustration only, and not limitation. Various changes are possible within the scope described in the appended claims without departing from the spirit and scope of the invention.

Claims (10)

1. a kind of positioner, it is used for a sheet metal being positioned on a component of machine, and the positioner includes a circle The main shaft of column, the pressure head positioned at main shaft end, in stop section coaxial with main shaft at a certain distance from pressure head, and vertical The positioning sleeve coaxial on main shaft and with main shaft is actively set on direction, it is characterised in that:The positioning sleeve formation one is housed Stop section and the located space of pressure head, the pressure head is provided with a magnetic element with adsorbing metal piece to the located space.
2. positioner as claimed in claim 1, it is characterised in that:The radial dimension of the located space and the stop section Outside dimension it is suitable.
3. positioner as claimed in claim 1, it is characterised in that:The outside dimension of the pressure head is less than what the block was walked Outside dimension.
4. positioner as claimed in claim 1, it is characterised in that:The positioning sleeve include circular roof and from roof to The side wall of lower extension, the described one end of side wall away from roof is provided with inclined guidance part.
5. positioner as claimed in claim 4, it is characterised in that:In the vertical direction, the pressure head is apart from the guiding There is a segment distance in portion.
6. the positioner as any one of claim 1 to 5, it is characterised in that:The bottom of the pressure head forms one and justified Shape holding tank is to house the magnetic element.
7. positioner as claimed in claim 6, it is characterised in that:The magnetic element is in the holding tank and does not surpass Go out the bottom of the pressure head.
8. a kind of method using positioner as claimed in claim 1, it is characterised in that:First, sheet metal absorption is existed On pressure head and realize positioning in located space;Secondly, pressure head is moved down is compressed on the component of machine by sheet metal On, while positioning sleeve moves upwardly away from stop section;Finally, pressure head moves up the disengaging component of machine, the positioning Set automatic fall-back is simultaneously resisted against on stop section.
9. method as claimed in claim 8, it is characterised in that:The positioning sleeve is at the opening of located space provided with guiding Portion, the sheet metal enters in located space under the guide function of guidance part.
10. method as claimed in claim 9, it is characterised in that:In the vertical direction, the pressure head is apart from the guidance part one Set a distance, after the sheet metal enters in located space, can further be adjusted to same with the main shaft in the segment distance The position of axle.
CN201210344591.5A 2012-09-17 2012-09-17 Positioning device and method using same Expired - Fee Related CN103671415B (en)

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DE201310218466 DE102013218466A1 (en) 2012-09-17 2013-09-16 Positioning device for positioning metal sheet in mechanical part, has cylindrical spindle, pressing head, stop element and positioning sleeve, where positioning sleeve that is fitted on spindle in vertical direction in movable manner

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DE102016225854A1 (en) 2016-12-21 2018-06-21 Henkel Ag & Co. Kgaa Retrofittable sensor unit for controlling a dosing device
CN108903409A (en) * 2018-07-16 2018-11-30 佛山市远阳五金制品有限公司 A kind of magnetism fixing seat
CN115723080B (en) * 2022-11-17 2025-08-01 中国航发贵州黎阳航空动力有限公司 Assembling method and locking device for arc-shaped bracket with boss and barrel part

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US4141129A (en) * 1976-09-27 1979-02-27 Martini Leonard J O-ring insertion tool
JPS59196133A (en) * 1983-04-20 1984-11-07 Aisin Seiki Co Ltd Automatic set-ring assembling apparatus
JPS6458435A (en) * 1987-08-29 1989-03-06 Mazda Motor C-ring assembling device
CN2841181Y (en) * 2005-07-30 2006-11-29 张世德 Safety pressure mould
CN101066574A (en) * 2007-06-07 2007-11-07 重庆宗申技术开发研究有限公司 Piston ring assembling equipment
CN201427234Y (en) * 2009-06-30 2010-03-24 芜湖依格森汽车部件有限公司 Assembling frock of piston rubber rings
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