CN102728722A - Stamping mould of water level sensor - Google Patents
Stamping mould of water level sensor Download PDFInfo
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- CN102728722A CN102728722A CN201210211037XA CN201210211037A CN102728722A CN 102728722 A CN102728722 A CN 102728722A CN 201210211037X A CN201210211037X A CN 201210211037XA CN 201210211037 A CN201210211037 A CN 201210211037A CN 102728722 A CN102728722 A CN 102728722A
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Abstract
Description
技术领域 technical field
本发明涉及一种水位传感器的冲压模具。The invention relates to a stamping die for a water level sensor.
背景技术 Background technique
目前对于洗衣机上的水位传感器,是通过在冲压模具上对沿铁圈边缘进行冲压,将封盖和底座包裹住,实现封盖耳环底座的密封连接,在冲压模具上进行冲压加工时,存在着加工操作复杂、操作时间长的缺陷。因此,目前出现了一种将封盖和底座采用卡接方式连接的水位传感器,但是目前使用的冲压模具还不能对这种卡接式的水位传感器进行冲压加工。At present, for the water level sensor on the washing machine, the cover and the base are wrapped by stamping along the edge of the iron ring on the stamping die to realize the sealed connection of the earring base of the cover. When stamping on the stamping die, there are The processing operation is complex and the operation time is long. Therefore, there is currently a water level sensor that connects the cover and the base in a clamping manner, but the currently used stamping dies cannot perform stamping processing on this clamping water level sensor.
发明内容 Contents of the invention
本发明所要解决的技术问题是提供一种水位传感器的冲压模具,该冲压模具要能对卡接式的水位传感器进行冲压加工。The technical problem to be solved by the present invention is to provide a stamping die for a water level sensor, and the stamping die must be able to perform stamping processing on a clip-on water level sensor.
为了解决上述技术问题,本发明所采用的技术方案是:一种水位传感器的冲压模具,该水位传感器的封盖和底座为卡接连接,冲压模具安装在冲压机上,所述冲压模具包括上模和下模,上模安装在冲压机的冲压活塞杆上,下模安装在冲压机上位于上模正下方的位置,在冲压时,所述底座安放在下模上,封盖也安放下模上并位于底座的上方,上模向下运动下压封盖使封盖与底座卡接。In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a stamping die for a water level sensor, the cover and the base of the water level sensor are snap-connected, the stamping die is installed on a stamping machine, and the stamping die includes an upper die and the lower mold, the upper mold is installed on the stamping piston rod of the stamping machine, the lower mold is installed on the stamping machine at the position directly below the upper mold, when stamping, the base is placed on the lower mold, and the cover is also placed on the lower mold and Located above the base, the upper die moves downward to press down on the cover so that the cover is engaged with the base.
所述下模分为两部分,分别为顶盖块和顶块,顶盖块和顶块均为一端开口、一端封闭的筒状,顶块置于顶盖块内部,所述底座安放在顶块的开口端上,所述封盖安放在顶盖块的开口端上,在所述下模上还连接有将下模顶起的弹簧复进机构。The lower die is divided into two parts, namely a top block and a top block, both of which are cylindrical with one end open and one end closed, the top block is placed inside the top block, and the base is placed on the top On the opening end of the block, the cover is placed on the opening end of the top cover block, and a spring return mechanism for jacking up the lower die is also connected to the lower die.
所述封盖上设有环槽,所述顶盖块的开口端插入封盖的环槽内将封盖顶起。The cover is provided with a ring groove, and the open end of the top cover block is inserted into the ring groove of the cover to jack up the cover.
所述冲压模具还包括下模座和下模板,下模座为两端开口、内部中空的筒状,下模板与下模座连接用于封闭下模座的其中一端口,下模座上形成容纳所述下模和弹簧复进机构的空腔。The stamping die also includes a lower die base and a lower die base, the lower die base is cylindrical with open ends and a hollow interior, the lower die base is connected with the lower die base to close one of the ports of the lower die base, and the lower die base forms a A cavity that accommodates the lower die and spring return mechanism.
所述弹簧复进机构包括竖直设置的顶杆和套在顶杆上的弹簧,顶杆一端具有螺帽,另一端具有螺纹,顶杆具有螺纹的一端穿过所述下模板和顶盖块上设置的光孔与所述顶块螺纹连接,所述弹簧一端抵在顶盖块上,另一端抵在下模板上。The spring return mechanism includes a vertically arranged ejector rod and a spring sleeved on the ejector rod. One end of the ejector rod has a nut and the other end has threads, and the end of the ejector rod with threads passes through the lower template and the top cover block The light hole provided on the top is screwed to the top block, one end of the spring is against the top cover block, and the other end is against the lower template.
所述冲压模具还包括一竖直设置的螺杆,该螺杆的一端与所述下模板螺纹连接,另一端所述冲压机螺纹连接,在螺杆上空套有两块垫板,在该两块垫板之间夹有套在螺杆上的橡胶垫块,在螺杆上位于下端的垫板处设有螺母,螺杆上端的垫板抵靠在所述顶杆的螺帽上。The stamping die also includes a vertically arranged screw, one end of the screw is screwed to the lower template, and the other end is screwed to the stamping machine, and two backing plates are set on the screw, and the two backing plates There is a rubber pad set on the screw rod between them, and a nut is arranged at the backing plate at the lower end of the screw rod, and the backing plate at the upper end of the screw rod leans against the nut of the ejector rod.
所述顶盖块的开口端的壁厚小于其余部位的壁厚,所述顶块的开口端的壁厚也小于其余部位的壁厚。The wall thickness of the opening end of the top cover block is smaller than the wall thickness of other parts, and the wall thickness of the opening end of the top block is also smaller than the wall thickness of other parts.
在所述顶盖块、顶块和下模座的外壁上均开有一个矩形的缺口,该缺口分别从顶盖块、顶块和下模座的开口端开始沿轴向延伸。A rectangular notch is formed on the outer walls of the top cover block, the top block and the lower die base, and the notch extends axially from the opening ends of the top cover block, the top block and the lower die base respectively.
本发明采用上述技术方案,与现有技术相比,本冲压模具实现了对卡接式的水位传感器的冲压加工,使封盖和底座的装配加工操作简单,花费时间少,提高了加工效率。The present invention adopts the above-mentioned technical scheme. Compared with the prior art, the stamping die realizes the stamping process of the snap-fit water level sensor, makes the assembly process of the cover and the base simple, takes less time, and improves the process efficiency.
附图说明 Description of drawings
图1为本发明的冲压模具的结构示意图;Fig. 1 is the structural representation of stamping die of the present invention;
图2为本发明的冲压模具的下模座的结构示意图;Fig. 2 is the structural representation of the lower mold base of stamping die of the present invention;
图3为本发明的冲压模具的顶盖块的结构示意图;Fig. 3 is the schematic structural view of the roof block of stamping die of the present invention;
图4为本发明的冲压模具的顶块的结构示意图;Fig. 4 is the structural representation of the top block of stamping die of the present invention;
图5为本发明的冲压模具的使用状态图(初始状态);Fig. 5 is the use state diagram (initial state) of stamping die of the present invention;
图6为本发明的冲压模具的使用状态图(闭合状态);Fig. 6 is a use state diagram (closed state) of the stamping die of the present invention;
图7所示为卡接式水位传感器的结构示意图;Fig. 7 is a schematic structural diagram of a snap-in water level sensor;
上述图中的标记均为:1、上模;2、顶盖块;3、顶块;4、下模座;5、顶杆;6、弹簧;7、螺钉;8、下模板;9、垫板;10、橡胶垫块;11、螺母;12、 螺杆;13、封盖;14、底座;15、环槽;16、缺口;17、缺口;18、缺口。The marks in the above figures are: 1. upper mold; 2. top cover block; 3. top block; 4. lower mold base; 5. ejector rod; 6. spring; Backing plate; 10, rubber pad; 11, nut; 12, screw rod; 13, cover; 14, base; 15, ring groove; 16, gap; 17, gap; 18, gap.
具体实施方式 Detailed ways
如图1所示为本发明的一种水位传感器的冲压模具,该水位传感器的封盖13和底座14为卡接连接,水位传感器的结构如图7所示,封盖13上具有环槽15,底座14具有圆柱形的外壁和连接在该外壁上的与封盖13卡接的凸缘。本冲压模具安装在冲压机上,冲压模具包括上模1和下模,上模1安装在冲压机的冲压活塞杆上,下模安装在冲压机上位于上模1正下方的位置,在冲压时,底座14安放在下模上,封盖13也安放下模上并位于底座14的上方,上模1向下运动下压封盖13使封盖13与底座14卡接。As shown in Figure 1, it is a stamping die of a water level sensor of the present invention, the cover 13 and the base 14 of the water level sensor are snap-fit connections, the structure of the water level sensor is shown in Figure 7, and the cover 13 has a
下模分为两部分,分别为顶盖块2和顶块3,如图3和图4所示分别为顶盖块2和顶盖的结构,顶盖块2和顶块3均为一端开口、一端封闭的筒状,如图1所示,顶块3置于顶盖块2的内部,与顶盖块2的内壁贴合。在冲压加工时,如图5和图6所示,水位传感器的底座14安放在顶块3的开口端上,顶块3的内径与底座14的外壁的直径相同,顶块3顶在底座14的凸缘上,封盖13安放在顶盖块2的开口端上,顶盖块2的开口端插入封盖13的环槽15内将封盖13顶起。本冲压模具的下模采用上述的结构,能够同时稳定的安放封盖13和底座14,上模1下压即可使封盖13和底座14卡接,装配效率高。另外,在下模上还连接有将下模顶起的弹簧复进机构。The lower mold is divided into two parts, namely the
如图1所示,冲压模具还包括下模座4和下模板8。如图1和图2所示,下模座4为两端开口、内部中空的筒状,下模板8与下模座4通过三个螺钉7紧固连接,下模板8封闭下模座4的下部端口,使下模座4上形成容纳下模和弹簧复进机构的空腔,顶盖块2的外壁与下模座4的内壁贴合,下模座4与顶盖块2、顶块3同轴。As shown in FIG. 1 , the stamping die also includes a
如图1所示,弹簧复进机构包括竖直设置的两根顶杆5和套在顶杆5上的弹簧6,顶杆5一端具有螺帽,另一端具有螺纹,顶杆5具有螺纹的一端穿过下模板8和顶盖块2上设置的光孔与顶块3螺纹连接,弹簧6一端抵在顶盖块2上,另一端抵在下模板8上。本弹簧复进机构依靠弹簧6缓冲,在上模1下压时,使冲击力不会过大而损伤塑料的加工工件,同时,冲压完毕后,弹簧6弹起复位,工件能够弹起而不是卡在下模内,从而方便取出,提高了加工操作的安全性能以及减少了不必要的报废。As shown in Figure 1, the spring return mechanism includes two vertically arranged push rods 5 and a
如图1所示,本冲压模具还包括一竖直设置的螺杆12,该螺杆12的一端与下模板8螺纹连接,另一端冲压机螺纹连接,在螺杆12上空套有两块垫板9,在该两块垫板9之间夹有套在螺杆12上的橡胶垫块10,橡胶垫块10起到缓冲减震的作用,进一步的减轻加工工件承受的冲击力。在螺杆12上位于下端的垫板9处设有螺母11,在安装时,拧紧螺母11,使螺杆12上端的垫板9抵靠在顶杆5的螺帽上。As shown in Figure 1, the stamping die also includes a vertically arranged
如图1和图3所述,顶盖块2的开口端的壁厚小于其余部位的壁厚,顶盖块2的开口端的壁厚较小,使顶盖块2能够插入封盖13的环槽15内。如图1和图4所示,顶块3的开口端的壁厚也小于其余部位的壁厚,顶块3的开口端的外壁与顶盖块2的内壁之间具有一定的环形空间,在进行冲压加工时,不会阻碍封盖13的下行,给封盖13下行留下空间。As shown in Fig. 1 and Fig. 3, the wall thickness of the opening end of the
如图1、图2、图3和图4所示,在顶盖块2、顶块3和下模座4的外壁上均开有一个矩形的缺口16、17、18,缺口16从顶盖块2的开口端开始沿轴向延伸,缺口17从顶块3的开口端开始沿轴向延伸,缺口18从下模座4的开口端开始沿轴向延伸,设置缺口16、17、18是方便工件的放入,给工件上凸出的部位的下行预留空间,并能用作确定工件方向,即底座14上的插片端朝缺口16、17、18处放入。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a
与现有技术相比,本冲压模具实现了对卡接式的水位传感器的冲压加工,使封盖13和底座14的装配加工操作简单,花费时间少,提高了加工效率。Compared with the prior art, the stamping die realizes the stamping process of the clamping water level sensor, which makes the assembly process of the cover 13 and the base 14 simple, takes less time, and improves the process efficiency.
上面结合附图对本发明进行了示例性描述,显然本发明具体实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围之内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above methods, as long as various insubstantial improvements are adopted in the method concept and technical solutions of the present invention, or there is no improvement Directly applying the conception and technical solutions of the present invention to other occasions falls within the protection scope of the present invention.
Claims (8)
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| CN201210211037.XA CN102728722B (en) | 2012-06-25 | 2012-06-25 | Stamping mould of water level sensor |
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| CN105200733A (en) * | 2015-08-19 | 2015-12-30 | 巢湖子阳电器有限公司 | Outer cover of water level sensor of washing machine |
| CN107344203A (en) * | 2017-08-21 | 2017-11-14 | 安平金德隆网业有限公司 | Faucet filtration piece diel |
| CN108856472A (en) * | 2018-08-02 | 2018-11-23 | 江西江铃底盘股份有限公司 | A kind of Automobile drive rear axle damper bracket piercing die and its punching technology |
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| CN108856472A (en) * | 2018-08-02 | 2018-11-23 | 江西江铃底盘股份有限公司 | A kind of Automobile drive rear axle damper bracket piercing die and its punching technology |
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|---|---|
| CN102728722B (en) | 2014-05-07 |
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Denomination of invention: A stamping die for a water level sensor Granted publication date: 20140507 Pledgee: Wuhu wanshe sub branch of Huishang Bank Co.,Ltd. Pledgor: WUHU LEJIA APPLIANCE Co.,Ltd. Registration number: Y2025980032696 |