CN103646935A - Secondary plating-prior-to-etching metal frame subtraction imbedded chip flip bump structure and process method - Google Patents

Secondary plating-prior-to-etching metal frame subtraction imbedded chip flip bump structure and process method Download PDF

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Publication number
CN103646935A
CN103646935A CN201310645356.6A CN201310645356A CN103646935A CN 103646935 A CN103646935 A CN 103646935A CN 201310645356 A CN201310645356 A CN 201310645356A CN 103646935 A CN103646935 A CN 103646935A
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China
Prior art keywords
metal substrate
photoresistance film
back side
metal
pin
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CN201310645356.6A
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CN103646935B (en
Inventor
王新潮
梁志忠
章春燕
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JCET Group Co Ltd
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Jiangsu Changjiang Electronics Technology Co Ltd
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Priority to CN201310645356.6A priority Critical patent/CN103646935B/en
Publication of CN103646935A publication Critical patent/CN103646935A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73201Location after the connecting process on the same surface
    • H01L2224/73203Bump and layer connectors
    • H01L2224/73204Bump and layer connectors the bump connector being embedded into the layer connector

Abstract

The invention relates to a secondary plating-prior-to-etching metal frame subtraction imbedded chip flip bump structure and a process method. The structure comprises a metal substrate fame (1). The metal substrate fame (1) is internally provided with base islands (2) and pins (3). The pins (3) are in step shapes. The back surface of each base island (2) is flush with the step surface of each pin (3). The back surface of each base island (2) and the step surface of each pin (3) are invertedly equipped with a chip (6) through bottom filling glue (5). The metal substrate fame (1) is internally filled with plastic packaging material (7). The front surface of the plastic packaging material (7) is flush with the step surface of the pin (3). The back surface of the plastic packaging material (7) is flush with the back surface of the metal substrate fame (1). The front surface of the base island (2), the front surface and the back surface of each pin (3) as well as the front surface and the back surface of the metal substrate fame (1) are provided with an anti-oxidation layer (4). The back surface of each pin (3) is provided with a metal ball (9). The beneficial effect of the structure and method is that: the problem that the function and the application performance of a conventional metal lead frame are limited since an object cannot be imbedded in the metal lead frame with such plate thickness is solved.

Description

Secondary first plates rear erosion metal frame subtraction and buries flip-chip bump structure and process
Technical field
The present invention relates to a kind of secondary and first plate rear erosion metal frame subtraction and bury flip-chip bump structure and process, belong to semiconductor packaging field.
Background technology
Traditional flat-four-side mainly contains two kinds without pin metal leadframe structure:
Be flat-four-side without pin package (QFN) lead frame, the lead frame of this structure forms (as shown in figure 18) by copper material metal framework and high temperature resistant glued membrane;
Be to seal in advance flat-four-side without pin package (PQFN) lead frame, the lead frame structure of this structure comprises pin Yu Ji island, and the etching area between pin Yu Ji island is filled with plastic packaging material (as shown in figure 19).
There is following shortcoming in above-mentioned traditional metal lead frame:
1, traditional metal lead frame is as the package carrier that loads chip, and itself does not possess systemic-function, thereby has limited integrated functionality and application performance after traditional metal leadframe package;
2, because traditional metal lead frame itself does not possess systemic-function, can only carry out in lead frame front tiling or the stacked package of chip and assembly, and power device and control chip are encapsulated in same packaging body, the heat radiation of power device can affect the transmission of control chip signal;
3, because traditional metal lead frame itself does not possess systemic-function, so multifunction system integration module can only be in traditional metal lead frame front by tiling or stacking realization of multi-chip and assembly, correspondingly also just increase component module shared space on PCB.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, provide a kind of secondary first to plate rear erosion metal frame subtraction and bury flip-chip bump structure and process, it can solve the problem that traditional metal lead frame lacks systemic-function.
The object of the present invention is achieved like this: a kind of secondary first plates rear erosion metal frame subtraction and buries flip-chip bump structure, it comprises Metal Substrate sheet frame, described Metal Substrate sheet frame inside is provided with Ji Dao and pin, described pin is step-like, the front of described Ji Dao and pin flushes with Metal Substrate sheet frame front, the back side of described pin flushes with the back side of Metal Substrate sheet frame, the described Ji Dao back side flushes with the step surface of pin, on the step surface of the described Ji Dao back side and pin, by underfill upside-down mounting, there is chip, described Metal Substrate sheet frame interior zone is filled with plastic packaging material, described plastic packaging material is positive to be flushed with pin step surface, the described plastic packaging material back side flushes with the Metal Substrate sheet frame back side, described base island is positive, the front and back of the front and back of pin and Metal Substrate sheet frame is provided with metal oxidation resistance layer or coating antioxidant (OSP), the described pin back side is provided with Metal Ball.
Between the described back side, chip Yu Ji island and pin step surface, be provided with metal level.
Secondary first plates the process that rear erosion metal frame subtraction buries flip-chip bump structure, said method comprising the steps of:
Step 1, get metal substrate
Step 2, the operation of subsides photoresistance film
In metal substrate front and the back side stick respectively the photoresistance film that can carry out exposure imaging;
Part photoresistance film is removed at step 3, metal substrate front and the back side
Graph exposure is carried out, develops and removes part figure photoresistance film, the region of electroplating to expose the follow-up needs in metal substrate front and the back side in the metal substrate front and the back side that utilize exposure imaging equipment that step 2 is completed to the operation of subsides photoresistance film;
Step 4, plating anti-oxidant metal layer or coating antioxidant (OSP)
In step 3, anti-oxidant metal layer or coating antioxidant (OSP) are electroplated in the region of metal substrate front and back side removal part photoresistance film;
Step 5, removal photoresistance film
Remove the photoresistance film of metallic substrate surfaces;
Step 6, the operation of subsides photoresistance film
In step 4, complete metal substrate front and the back side of electroplating after anti-oxidant metal layer and stick the photoresistance film that can carry out exposure imaging;
Part photoresistance film is removed at step 7, the metal substrate back side
Part figure photoresistance film is carried out graph exposure, develops and removes in the metal substrate back etched region that utilizes exposure imaging equipment that step 6 is completed to the operation of subsides photoresistance film, and to expose, the metal substrate back side is follow-up need to carry out etched region;
Step 8, etching
Chemical etching is carried out in the region that part photoresistance film is removed at the metal substrate back side in step 7, at the metal substrate back side, forms corresponding Ji Dao and step pin after completing chemical etching;
Step 9, removal photoresistance film
Remove the photoresistance film of metallic substrate surfaces;
Step 10, load
In step 8, form the back side, Ji island and pin step surface the chip that completes surface and have salient point is carried out to upside-down mounting, completing after and carry out bottom filling by underfill and protect upside-down mounting to have chip;
Step 11, epoxy resin plastic packaging
The protection of epoxy resin plastic packaging is carried out in metal substrate back etched region after completing load;
Step 12, the operation of subsides photoresistance film
The photoresistance film that can carry out exposure imaging is sticked at the metal substrate front and the back side that in step 11, complete after epoxy resin plastic packaging;
Step 13, the positive part photoresistance film of removing of metal substrate
Part figure photoresistance film is carried out graph exposure, develops and removes in the metal substrate front that utilizes exposure imaging equipment that step 12 is completed to the operation of subsides photoresistance film, and to expose, metal substrate front is follow-up need to carry out etched region;
Step 14, etching
In step 13, chemical etching is carried out in the positive region of removing part photoresistance film of metal substrate;
Step 15, removal photoresistance film
Remove the photoresistance film of metallic substrate surfaces;
Step 10 six, plant ball
In step 15, remove the pin back side implanted metal ball after photoresistance film.
When the anti-oxidant metal layer of step 4 plating is nickel gold or NiPdAu, step 6 and step 7 can be omitted.
In step 9, remove between photoresistance film and step 10 load and carry out anti-oxidant metal layer plating or antioxidant coating in the exposed metal surface of metallic substrate surfaces.
Compared with prior art, the present invention has following beneficial effect:
1, the interlayer of subtractive metallization technology lead frame can be because of the needs of system and function be imbedded active member or assembly or passive assembly in the position of needs or region, becomes a system-level metal lead wire frame of individual layer circuit;
2, from the outward appearance of subtractive metallization technology lead frame finished product, can't see inner interlayer has completely imbedded because of system or the object of function needs, especially the imbedding X-ray and all cannot inspect of the chip of silicon material, fully reaches confidentiality and the protectiveness of system and function;
3, the interlayer of subtractive metallization technology lead frame can be imbedded high-power component in manufacturing process, secondary encapsulation carries out the load of control chip again, thereby high-power component and control chip are contained in respectively subtractive metallization technology lead frame both sides, can avoid high-power component to disturb the signal of control chip because of thermal radiation and transmit;
4, subtractive metallization technology lead frame itself includes the function of imbedding object, after secondary encapsulation, can fully realize the integrated of systemic-function and integrate, it is little that thereby the volume size of the component module of said function comes than the module of conventional lead frame encapsulation, corresponding space shared on PCB is also just fewer, thereby has also just reduced cost;
5, the interlayer of subtractive metallization technology lead frame can be because heat conduction or heat radiation need in manufacturing process be imbedded heat conduction or heat radiation object in the position of needs or region, thereby improves the radiating effect of whole encapsulating structure;
6, subtractive metallization technology lead frame finished product itself has just been rich in various assemblies, if no longer carry out, under its condition of follow-up encapsulation for the second time, subtractive metallization technology lead frame being cut according to each lattice unit, itself just can become a ultra-thin packaging body;
7, subtractive metallization technology lead frame, except itself including imbedding of object can also superpose in packaging body periphery function different unit package or system in package, fully reaches the dual system of individual layer circuit metal lead wire frame or the encapsulation technology ability of polyphyly irrespective of size again;
8, object or the object in subtractive metallization technology lead frame, imbedded all flush with metal thickness, embody fully among the ultra-thin and highdensity thickness space being filled in subtractive metallization technology lead frame.
9, secondary first loses rear plating frame subtraction technology lead frame and can present certain height offset in plastic packaging material front, die-attach area surface, its advantage be after plastic packaging material plastic packaging for the second time firmly snatch live metal salient point, thereby reduced plastic-sealed body and die-attach area produce layering reliability bad because of the gap of CTE (coefficient of expansion or shrinkage).
Accompanying drawing explanation
Fig. 1 ~ Figure 16 is that a kind of secondary of the present invention first plates each operation schematic diagram that rear erosion metal frame subtraction buries flip-chip bump structure process.
Figure 17 is that a kind of secondary of the present invention first plates the schematic diagram that rear erosion metal frame subtraction buries flip-chip bump structure.
Figure 18 is that traditional flat-four-side is without the schematic diagram of pin package (QFN) lead frame structure.
Figure 19 is for to seal flat-four-side without the schematic diagram of pin package (PQFN) lead frame structure in advance.
Wherein:
Metal Substrate sheet frame 1
Base island 2
Pin 3
Anti oxidation layer 4
Underfill 5
Chip 6
Plastic packaging material 7
Metal Ball 8.
Embodiment
Referring to Figure 17, a kind of secondary of the present invention first plates rear erosion metal frame subtraction and buries flip-chip bump structure, it comprises Metal Substrate sheet frame 1, described Metal Substrate sheet frame 1 inside is provided with base island 2 and pin 3, described pin 3 is step-like, the front of described base island 2 and pin 3 flushes with Metal Substrate sheet frame 1 front, the back side of described pin 3 flushes with the back side of Metal Substrate sheet frame 1, 2 back sides, described base island flush with the step surface of pin 3, on the step surface of 2 back sides, described base island and pin 3, by underfill 5 upside-down mountings, there is chip 6, described Metal Substrate sheet frame 1 interior zone is filled with plastic packaging material 7, described plastic packaging material 7 is positive to be flushed with pin 3 step surfaces, described plastic packaging material 7 back sides flush with Metal Substrate sheet frame 1 back side, 2 fronts, described base island, the front and back of the front and back of pin 3 and Metal Substrate sheet frame 1 is provided with anti oxidation layer 4, described pin 3 back sides are provided with Metal Ball 8.
Its process is as follows:
Step 1, get metal substrate
Referring to Fig. 1, get the metal substrate that a slice thickness is suitable, the material of metal substrate can be metallics or the nonmetallic substance that copper material, iron material, zinc-plated material, stainless steel, aluminium maybe can reach conducting function, and the selection of thickness can be selected according to product performance;
Step 2, the operation of subsides photoresistance film
Referring to Fig. 2, in metal substrate front and the back side stick respectively the photoresistance film that can carry out exposure imaging, photoresistance film can be that dry type photoresistance film can be also wet type photoresistance film;
Part photoresistance film is removed at step 3, metal substrate front and the back side
Referring to Fig. 3, graph exposure is carried out, develops and removes part figure photoresistance film, the region of electroplating to expose the follow-up needs in metal substrate front and the back side in the metal substrate front and the back side that utilize exposure imaging equipment that step 2 is completed to the operation of subsides photoresistance film;
Step 4, plating anti-oxidant metal layer or coating antioxidant (OSP)
Referring to Fig. 4, in step 3, anti-oxidant metal layer is electroplated in the region of metal substrate front and back side removal part photoresistance film; Or coating antioxidant (OSP)
Step 5, removal photoresistance film
Referring to Fig. 5, remove the photoresistance film of metallic substrate surfaces, the method for removing photoresistance film adopts chemical medicinal liquid to soften and adopts high pressure water washing;
Step 6, the operation of subsides photoresistance film
Referring to Fig. 6, in step 4, complete metal substrate front and the back side of electroplating after anti-oxidant metal layer and stick the photoresistance film that can carry out exposure imaging, photoresistance film can be that dry type photoresistance film can be also wet type photoresistance film;
Part photoresistance film is removed at step 7, the metal substrate back side
Referring to Fig. 7, part figure photoresistance film is carried out graph exposure, develops and removes in the metal substrate back etched region that utilizes exposure imaging equipment that step 6 is completed to the operation of subsides photoresistance film, and to expose, the metal substrate back side is follow-up need to carry out etched region;
Step 8, etching
Referring to Fig. 8, in step 7, chemical etching is carried out in the region of metal substrate back side removal part photoresistance film, after completing chemical etching, at the metal substrate back side, form corresponding Ji Dao and step pin, the technology of chemical etching can adopt copper chloride, iron chloride or can carry out the chemical agent of corroding metal material;
Step 9, removal photoresistance film
Referring to Fig. 9, remove the photoresistance film of metallic substrate surfaces, the method for removing photoresistance film adopts chemical medicinal liquid to soften and adopts high pressure water washing;
Step 10, load
Referring to Figure 10, in step 8, form the back side, Ji island and pin step surface the chip that completes surface and have salient point is carried out to upside-down mounting, completing after and carry out bottom filling by underfill and protect upside-down mounting to have chip;
Tin diffusion when preventing the electrical interconnected and upside-down mounting between metal substrate oxidation affects chip and substrate therefore can first be carried out anti-oxidant metal layer plating or antioxidant coating in the exposed metal surface of metallic substrate surfaces before step 10 load.
Step 11, epoxy resin plastic packaging
Referring to Figure 11, the protection of epoxy resin plastic packaging is carried out in the metal substrate back etched region after completing load, and epoxide resin material can be selected to have filler or do not have Packed kind according to product performance;
Step 12, the operation of subsides photoresistance film
Referring to Figure 12, the photoresistance film that can carry out exposure imaging is sticked at the metal substrate front and the back side that in step 11, complete after epoxy resin plastic packaging;
Step 13, the positive part photoresistance film of removing of metal substrate
Referring to Figure 13, part figure photoresistance film is carried out graph exposure, develops and removes in the metal substrate front that utilizes exposure imaging equipment that step 12 is completed to the operation of subsides photoresistance film, and to expose, metal substrate front is follow-up need to carry out etched region;
Step 14, etching
Referring to Figure 18, in step 13, chemical etching is carried out in the positive region of removing part photoresistance film of metal substrate, and the technology of chemical etching can adopt copper chloride, iron chloride or can carry out the chemical agent of corroding metal material;
Step 15, removal photoresistance film
Referring to Figure 15, remove the photoresistance film of metallic substrate surfaces, the method for removing photoresistance film adopts chemical medicinal liquid to soften and adopts high pressure water washing;
Step 10 six, plant ball
Referring to Figure 16, in step 15, remove the pin back side implanted metal ball after photoresistance film, the mode of planting ball can be that direct implanted metal ball can be also to adopt mask plate (MASK) to brush into metal paste, then goes into Metal Ball through high temperature reflux.

Claims (5)

1. a secondary first plates rear erosion metal frame subtraction and buries flip-chip bump structure, it is characterized in that: it comprises Metal Substrate sheet frame (1), described Metal Substrate sheet frame (1) inside is provided with Ji Dao (2) and pin (3), described pin (3) is step-like, the front of described Ji Dao (2) and pin (3) flushes with Metal Substrate sheet frame (1) front, the back side of described pin (3) flushes with the back side of Metal Substrate sheet frame (1), described Ji Dao (2) back side flushes with the step surface of pin (3), on the step surface of described Ji Dao (2) back side and pin (3), by underfill (5) upside-down mounting, there is chip (6), described Metal Substrate sheet frame (1) interior zone is filled with plastic packaging material (7), described plastic packaging material (7) is positive to be flushed with pin (3) step surface, described plastic packaging material (7) back side flushes with Metal Substrate sheet frame (1) back side, described Ji Dao (2) front, the front and back of the front and back of pin (3) and Metal Substrate sheet frame (1) is provided with anti oxidation layer (4), described pin (3) back side is provided with Metal Ball (8).
2. a kind of secondary according to claim 1 first plates rear erosion metal frame subtraction and buries flip-chip bump structure, it is characterized in that: between (2) back side, described chip (6) Yu Ji island and pin (3) step surface, be provided with metal level.
3. secondary first plates the process that rear erosion metal frame subtraction buries flip-chip bump structure, it is characterized in that said method comprising the steps of:
Step 1, get metal substrate
Step 2, the operation of subsides photoresistance film
In metal substrate front and the back side stick respectively the photoresistance film that can carry out exposure imaging;
Part photoresistance film is removed at step 3, metal substrate front and the back side
Graph exposure is carried out, develops and removes part figure photoresistance film, the region of electroplating to expose the follow-up needs in metal substrate front and the back side in the metal substrate front and the back side that utilize exposure imaging equipment that step 2 is completed to the operation of subsides photoresistance film;
Step 4, plating anti-oxidant metal layer or coating antioxidant (OSP)
In step 3, anti-oxidant metal layer or coating antioxidant (OSP) are electroplated in the region of metal substrate front and back side removal part photoresistance film;
Step 5, removal photoresistance film
Remove the photoresistance film of metallic substrate surfaces;
Step 6, the operation of subsides photoresistance film
In step 4, complete metal substrate front and the back side of electroplating after anti-oxidant metal layer and stick the photoresistance film that can carry out exposure imaging;
Part photoresistance film is removed at step 7, the metal substrate back side
Part figure photoresistance film is carried out graph exposure, develops and removes in the metal substrate back etched region that utilizes exposure imaging equipment that step 6 is completed to the operation of subsides photoresistance film, and to expose, the metal substrate back side is follow-up need to carry out etched region;
Step 8, etching
Chemical etching is carried out in the region that part photoresistance film is removed at the metal substrate back side in step 7, at the metal substrate back side, forms corresponding Ji Dao and step pin after completing chemical etching;
Step 9, removal photoresistance film
Remove the photoresistance film of metallic substrate surfaces;
Step 10, load
In step 8, form the back side, Ji island and pin step surface the chip that completes surface and have salient point is carried out to upside-down mounting, completing after and carry out bottom filling by underfill and protect upside-down mounting to have chip;
Step 11, epoxy resin plastic packaging
The protection of epoxy resin plastic packaging is carried out in metal substrate back etched region after completing load;
Step 12, the operation of subsides photoresistance film
The photoresistance film that can carry out exposure imaging is sticked at the metal substrate front and the back side that in step 11, complete after epoxy resin plastic packaging;
Step 13, the positive part photoresistance film of removing of metal substrate
Part figure photoresistance film is carried out graph exposure, develops and removes in the metal substrate front that utilizes exposure imaging equipment that step 12 is completed to the operation of subsides photoresistance film, and to expose, metal substrate front is follow-up need to carry out etched region;
Step 14, etching
In step 13, chemical etching is carried out in the positive region of removing part photoresistance film of metal substrate;
Step 15, removal photoresistance film
Remove the photoresistance film of metallic substrate surfaces;
Step 10 six, plant ball
In step 15, remove the pin back side implanted metal ball after photoresistance film.
4. a kind of secondary according to claim 3 first plates the process that rear erosion metal frame subtraction buries flip-chip bump structure, it is characterized in that: when the anti-oxidant metal layer of step 4 plating is nickel gold or NiPdAu, step 6 and step 7 can be omitted.
5. a kind of secondary according to claim 3 first plates the process that rear erosion metal frame subtraction buries flip-chip bump structure, it is characterized in that: in step 9, remove between photoresistance film and step 10 load and carry out anti-oxidant metal layer plating or antioxidant coating in the exposed metal surface of metallic substrate surfaces.
CN201310645356.6A 2013-12-05 2013-12-05 First plate for two times and lose metal frame subtraction afterwards and bury flip-chip bump structure and processing method Active CN103646935B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1862800A (en) * 2006-04-12 2006-11-15 江苏长电科技股份有限公司 Electronic component plane button ultra-thin packed substrate and making method thereof
CN102456677A (en) * 2010-10-27 2012-05-16 三星半导体(中国)研究开发有限公司 Packaging structure for ball grid array and manufacturing method for same
CN102723293A (en) * 2012-06-09 2012-10-10 江苏长电科技股份有限公司 Etching-first and packaging-later manufacturing method for chip inversion single-surface three-dimensional circuit and packaging structure of chip formal double-surface three-dimensional circuit
CN103400767A (en) * 2013-08-06 2013-11-20 江苏长电科技股份有限公司 Packaging-prior-to-etching chip-flipped bump type three-dimensional system-level metal circuit board and process method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1862800A (en) * 2006-04-12 2006-11-15 江苏长电科技股份有限公司 Electronic component plane button ultra-thin packed substrate and making method thereof
CN102456677A (en) * 2010-10-27 2012-05-16 三星半导体(中国)研究开发有限公司 Packaging structure for ball grid array and manufacturing method for same
CN102723293A (en) * 2012-06-09 2012-10-10 江苏长电科技股份有限公司 Etching-first and packaging-later manufacturing method for chip inversion single-surface three-dimensional circuit and packaging structure of chip formal double-surface three-dimensional circuit
CN103400767A (en) * 2013-08-06 2013-11-20 江苏长电科技股份有限公司 Packaging-prior-to-etching chip-flipped bump type three-dimensional system-level metal circuit board and process method thereof

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