CN103642582A - Process method for shelling oil tea fruits quickly - Google Patents
Process method for shelling oil tea fruits quickly Download PDFInfo
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- CN103642582A CN103642582A CN201310665125.1A CN201310665125A CN103642582A CN 103642582 A CN103642582 A CN 103642582A CN 201310665125 A CN201310665125 A CN 201310665125A CN 103642582 A CN103642582 A CN 103642582A
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Abstract
The invention relates to a process method for shelling oil tea fruits quickly. Through the process method for shelling oil tea fruits quickly, shells of fresh oil tea fruits are separated from oil tea seeds quickly by using a mechanical rubbing principle and an extrusion principle; the shells of the fresh oil tea fruits picked up from oil tea trees are removed within short time; the oil tea seeds are not damaged; the change of components of the oil tea seeds is not influenced, so that the purpose of separating the oil tea seeds from the oil tea shells is achieved. Through the method, the production process of shelling the oil tea fruits is simplified; the production period for shelling the oil tea fruits is reduced; the permeation of carbon dioxide is avoided; the secondary environmental pollution of the oil tea is removed; the using is safe, the performances are reliable, the operation is simple and convenient, the shelling is rapid, and no damage or pollution is caused to the oil tea seeds; the process method does not depend on indoor piling temperature, humidity changing effect or sun, is small in equipment investment, low in production cost and high in production efficiency.
Description
[technical field]
The processing method that the present invention relates to the preprocessing of a kind of rural economy crop, that is to say, camellia oleifera fruit is taken off straight a kind of processing method by removing camellia oleifera fruit shell from tea oil tree, says exactly a kind of oil tea processing method of shelling fast.
[background technology]
As everyone knows, tea oil is the very high vegetable edible oil of a kind of value during people live, and it extract from oil tea seed.And the oil tea of China is mainly grown in south, as the Yu little mountain area, hills of more than ten provinces such as Hunan, Hubei, Chongqing, Sichuan, Jiangxi, Jiangsu, Zhejiang, Fujian, Anhui, Guangdong, Guangxi, Yunnan, Guizhou, area reaches more than one hundred million mu, and oil tea is also one of peasant's rural economy crop income.Every year after Cold Dew, period in the Frost's Descent peasant oil tea fruit will be picked from tea oil tree, the traditional hulling method of camellia oleifera fruit of taking off, exactly camellia oleifera fruit is picked from tea oil tree, first stack and with fiber or plastic cloth, cover tightly indoor, stack after several days and treat in the temperature of oil tea fruit, take out to spread relies on the sun to shine on sunning ground again, in the process of shining, the shell of oil tea fruit will ftracture gradually, thereby the process by one section of solarization makes oil tea seed separated with tea shell, peasant picks up to dry post-treatment by oil tea seed again and goes out edible camellia oil.This traditional camellia oleifera fruit hulling method, mainly by oil tea fruit, to be deposited in the huge fission Hua Shi hull fibres change in organization of temperature in room, humidity, by the sun, shine the shell Off water that makes camellia oleifera fruit again, and the dehydration of oil tea seed in camellia oleifera fruit is blown shell squeeze crack slowly.It is long that the oil tea dependence sun dries the time needing, and do not have the sun to shine oil tea shell just not easy to crack, and oil tea seed is just very difficult separated with oil tea shell.Run into bad weather, oil tea high humidity, easily mouldy, become rotten, affect the fuel-displaced quality of oil tea, also affect the oil yield of oil tea.Some peasant households for make camellia oleifera fruit not mouldy, become rotten employing pot and fry or baking, but because heat transmits inhomogeneously, make oil tea shell cracking inhomogeneous, cause part oil tea seed and the oil tea shell can not be separated, with manually cleaning, take a lot of work, time-consuming.With pot, fry a large amount of carbonic acid gas is infiltrated in oil tea seed simultaneously, cause environmental pollution again.The method of the mechanical cutting on probation having is shelled but is all undesirable.The heat insulation desiccating method of employing also having shells to camellia oleifera fruit, but facility investment is large, uneconomical.Therefore, the camellia oleifera fruit Off shell that these are traditional, some meetings bring certain impact to oil tea processing quality, have plenty of take a lot of work, time-consuming, have bring facility investment large, process uneconomical.Peasant urgently wishes a kind of both economy, and production efficiency is high again, and simple in structure, manufacture, convenient operation and control, working service are easy, multiple functional, strong adaptability, and fault is few, the quick shelling machine of the oil tea of long service life.
A kind of oil tea is the processing method of shelling fast, solved conventional oil-tea camellia hulling method, utilize mechanical rubbing principle fast that fresh camellia oleifera fruit shell is separated with oil tea seed with extrusion principle, the green oil tea fruit shell of taking off from tea oil tree is removed within the extremely short time, do not hinder oil tea seed, do not affect oil tea seed composition and change, thereby reach the oil tea seed object separated with oil tea shell.
Present method has been simplified the production technique of camellia oleifera fruit shelling, reduced the production cycle of camellia oleifera fruit shelling, avoided carbonic acid gas infiltration, eliminated the secondary environmental pollution of oil tea, use that safety, dependable performance, processing method are simple, easy to operate, shelling rapidly, oil tea seed can not damaged and pollute, without relying in room, pile up temperature, humidity varying effect and sun solarization, facility investment is little, production cost is low, production efficiency is high.
[summary of the invention]
The object of this invention is to provide a kind of oil tea processing method of shelling fast, utilize the active gear teeth and the passive gear teeth in the quick peeler of oil tea to do relative movement, the green oil tea fruit of taking off on tea oil tree is directly sent among the active gear teeth and the passive gear teeth of the quick peeler of oil tea, utilize the active gear teeth and the passive gear teeth to produce mechanical rubbing effect and slight squeezing action to green oil tea fruit shell, make camellia oleifera fruit shell separated within the extremely short time with oil tea seed, under oil tea seed deadweight and mechanical effect, from the mechanical active gear teeth and the gap between the passive gear teeth, discharge, thereby realize the green oil tea fruit shell object of shelling fast.
The method is characterized in that: utilize the fresh ripe camellia oleifera fruit water content take off from tea oil tree few, shell is blueer or green crisp, the maceration of bluish yellow color ratio, a little rubbing, the extruding petalody shape of just ftractureing; And the oil tea seed of shell parcel has inner casing, it is harder that inner casing is blue or green brown, and what inner casing wrapped up again is oil tea benevolence, and oil tea benevolence is the soft feature of yellow-white.Therefore, adopt the principle effect of mechanical rubbing can green oil tea fruit green grass or young crops is crisp, the outer casing rupture of maceration, harder according to tea seed intragranular shell again, the oil tea benevolence that inner casing wraps up is again soft feature, adopt the slight extrusion principle of mechanical spiral to make shell thoroughly separated with oil tea seed, recycling oil tea seed is less and under oil tea seed Gravitative Loads than the gap of mechanical movement, from the mechanical active gear teeth and the gap between the passive gear teeth, discharge, the emersion object spinning off obtains pure oil tea seed through dressing mechanism sorting layer by layer again, thereby realize the green oil tea fruit shell object of shelling fast.
Present method producing and manufacturing technique is simple, strong adaptability, easy to operate, use safety, dependable performance, shelling is rapid, production cost is low, oil tea seed can not damaged and pollute, without relying in room, pile up temperature, humidity varying effect and sun solarization, facility investment is little, production efficiency is high.
[accompanying drawing explanation]
Fig. 1 is a kind of oil tea main sectional view of the schematic diagram of the processing method of shelling fast.
Fig. 2 is the schematic diagram of the A-A sectional view in Fig. 1.
The main nomenclature of accompanying drawing
At Fig. 1, 2, shown in: 1. frame, 2. the first electric motor, 3. speed reduction unit, 4. crank, 5. clutch shaft bearing, 6. clutch shaft bearing seat, 7. connecting rod, 8. multi-deck screen, 9. thin seed outlet, 10. the second rocking bar, 11. dressing mechanisms, 12. blower fans, 13. first rocking bars, 14. discharge ports, 15. hoppers, 16. active rub wheels, the 17. active gear teeth, 18. cover plates, 19. rubbing mechanisms, 20. second bearing supports, 21. switches, 22. second bearings, 23. transmission shafts, 24. first flat keys, 25. second flat keys, 26. coupling sleeves, 27. second electric motor, 28. imports, 29. camellia oleifera fruits, 30. hoppers, 31. passive rub wheels, the 32. passive gear teeth, 33. outlets, 34. the 3rd flat keys, 35. go out faucal, 36. thick seed outlets, 37. the 3rd rocking bars, 38. the 4th rocking bars.
[embodiment]
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail.
With reference to Fig. 1, Fig. 2, a kind of oil tea fast processing method of shelling is mainly comprised of frame 1, hopper 15, the second electric motor 27, hopper 30, rubbing mechanism 19 and dressing mechanism 11, rubbing mechanism 19 is mainly used to fresh camellia oleifera fruit 29 shells to carry out mechanical rubbing effect and the squeezing action of spiral, make camellia oleifera fruit 29 shells separated with oil tea seed, oil tea seed after separation and the shell after fragmentation are under Gravitative Loads, from exporting 33, discharge, thereby realize the green oil tea fruit 29 shells object of shelling fast.Rubbing mechanism 19 is mainly comprised of cover plate 18, active rub wheel 16 and passive rub wheel 31, has the up big and down small active gear teeth 17 at an angle in the active rub wheel 16 in rubbing mechanism 19; In passive rub wheel 31 in rubbing mechanism 19, also there are the up big and down small passive gear teeth 32.Initiatively the gear teeth 17 are used for the shell of camellia oleifera fruit 29 to produce mechanical rubbing effect and screw extrusion effect with the passive gear teeth 32.Between the cover plate 18 of rubbing mechanism 19, active rub wheel 16 and passive rub wheel 31, form up big and down small spatial volume, to adapt to the camellia oleifera fruits 29 of different sizes.Dressing mechanism 11 is mainly used to that broken oil tea shell and oil tea rod granule are carried out to classification and cleans, and obtains clean oil tea seed.Dressing mechanism 11 is mainly comprised of the first electric motor 2, speed reduction unit 3, crank 4, connecting rod 7, multi-deck screen 8, the first rocking bar 13, the second rocking bar 10, blower fan 12, the 3rd rocking bar 37, the 4th rocking bar 38.
During work, the second electric motor 27 drives transmission shaft 23 motions, by transmission shaft 23, make initiatively rub wheel 16 do relative movement with passive rub wheel 31, enter the green oil tea fruit 29 between active rub wheel 16 and passive rub wheel 31 gaps, under the mechanical rubbing power effect producing in active rub wheel 16 and passive rub wheel 31, make the outer casing rupture of fresh camellia oleifera fruit 29; At 17 pairs of camellia oleifera fruits of the active gear teeth, 29 shells that are inclination, produce screw extrusion effect again simultaneously, make shell thoroughly separated with oil tea seed.The oil tea seed of separating and broken shell, gap between active rub wheel 16 and passive rub wheel 31, through exporting 33 discharges, fall on multi-deck screen 8, by the first electric motor 2, drive speed reduction unit 3 motions, through crank 4, connecting rod 7, make multi-deck screen 8 do double vibrations motion, the classification layer by layer of emersion object on multi-deck screen 8 is cleaned, thereby realize the green oil tea fruit shell object of shelling fast.
The present invention is few according to fresh ripe camellia oleifera fruit 29 water content of taking off on tea oil tree, and the blueer or green crisp intensity of shell after camellia oleifera fruit 29 maturations is lower, more crisp soft, adopts the effect of mechanical rubbing power easily to break; And shell becomes the petal tea seed intragranular shell being wrapped in harder, the oil tea benevolence of inner casing parcel is soft again, adopts the effect of mechanical spiral squeeze easily to make the shell feature thorough separated with oil tea seed of breaking.Therefore, adopt mechanical rubbing principle effect and the extrusion principle effect of mechanical spiral, can be by the outer casing rupture of fresh camellia oleifera fruit 29 with separated; During work, fresh camellia oleifera fruit 29 is directly poured in hopper 30, camellia oleifera fruit 29 is under the effect of deadweight, through import 28, enter in the spatial volume of rubbing mechanism 19, active rub wheel 16 in rubbing mechanism 19 is under the drive of electric motor 27, by entering camellia oleifera fruit 29 between rubbing mechanism 19 volumes under the effect of rubbing power and squeeze, make fresh camellia oleifera fruit 29 outer casing ruptures separated with oil tea seed.Oil tea seed and broken shell, under deadweight and spiral thrust effect, are discharged and are fallen on multi-deck screen 8 from exporting 23, through dressing mechanism 11 classifications, clean and obtain clean oil tea seed.
Embodiment 1:
With reference to Fig. 1, Fig. 2, a kind of oil tea fast rubbing mechanism 19 of the processing method of shelling is mainly comprised of cover plate 18, active rub wheel 16 and passive rub wheel 31, rubbing mechanism 19 is mainly used to fresh camellia oleifera fruit 29 shells to produce mechanical rubbing effect and the squeezing action of mechanical spiral, and camellia oleifera fruit 29 is shelled fast.Passive rub wheel 31 in rubbing mechanism 19 is packed in frame 1, initiatively rub wheel 16 use the 3rd flat key 34 is arranged on the centre of transmission shaft 23, and be sleeved on the mid-way of passive rub wheel 31, the lower end of transmission shaft 23 is arranged on the lower end of frame 1 by clutch shaft bearing 5, clutch shaft bearing seat 6, the top of transmission shaft 23 is arranged on the top of frame 1 by the second bearing 22, the second bearing support 20; The upper end of transmission shaft 23 is connected with the axle of the second electric motor 27 by the first flat key 24, the second flat key 25, coupling sleeve 26, and the second electric motor 27 is fixed on the top of frame 1, and rubbing mechanism 19 drives motion by the second electric motor 27; In the upper end of passive rub wheel 31, be fixed with cover plate 18, the lower end of passive rub wheel 31 is fixed with hopper 15; Hopper 30 is fixed on the top of frame 1, and the import 28 of hopper 30 lower ends is inserted in 18 mouthfuls of cover plates, and switch 21 is fixed in frame 1.
A kind of oil tea fast dressing mechanism 11 of the processing method of shelling is mainly comprised of the first electric motor 2, speed reduction unit 3, crank 4, connecting rod 7, multi-deck screen 8, the first rocking bar 13, the second rocking bar 10, blower fan 12, the 3rd rocking bar 37, the 4th rocking bar 38, dressing mechanism 11 is mainly used to that broken oil tea shell and oil tea seed are carried out to classification and cleans, and obtains clean oil tea seed.Speed reduction unit 3 in rubbing mechanism 19 is fixed on the bottom of frame 1, and speed reduction unit 3 one end are connected with the first electric motor 2, and the other end of speed reduction unit 3 is connected with crank 4; The end face of crank 4 and connecting rod 7 chain connections, an end chain connection of the other end of connecting rod 7 and multi-deck screen 8; The second rocking bar 10, the 3rd rocking bar 37 1 end chain connections, the other end of the first rocking bar 10, the 3rd rocking bar 37 and frame 1 chain connection are used respectively in the front end left and right of multi-deck screen 8; The first rocking bar 13, the 4th rocking bar 38 1 end chain connections, the other end of the first rocking bar 13, the 4th rocking bar 38 and frame 1 chain connection are used respectively in the left and right, rear end of multi-deck screen 8; Blower fan 12 is arranged on the bottom of multi-deck screen 8.
During work, first close a switch 21, make blower fan 12, the first electric motor 2 and the second electric motor 27 operations, the second electric motor 27 drives initiatively rub wheel 16 motions by the first flat key 24, the second flat key 25, coupling sleeve 26, transmission shaft 23.Camellia oleifera fruit 29 is poured in hopper 30, camellia oleifera fruit 29 is under the effect of deadweight, through import 28, enter among the active rub wheel 16 of rubbing mechanism 19 and the spatial volume of passive rub wheel 31 formation, enter the camellia oleifera fruit 29 in rubbing mechanism 19 spatial volume, under the mechanical rubbing power and the effect of mechanical presses power that produce between the active gear teeth 17 and the passive gear teeth 32, make fresh camellia oleifera fruit 29 outer casing ruptures separated with oil tea seed.The oil tea seed of separating and broken shell are under the effect of deadweight and spiral thrust, from exporting 28, hopper 15, in discharge port 14, discharge and fall on multi-deck screen 8, the first electric motor 2 in dressing mechanism 11, speed reduction unit 3, crank 4, connecting rod 7 drives multi-deck screen 8 to do double vibrations motion, thick shell is from upper strata goes out faucal 35 discharge machines, oil tea seed falls into middle layer and discharges from thick seed outlet 36 through hole, upper strata, thinner oil tea seed falls into lower floor and discharges from thin seed outlet 9 through hole, middle layer, tiny clever shell blows out outside machine through blower fan 12, thereby realize the fresh camellia oleifera fruit 29 shells object of shelling fast.
It should be noted that the oil tea of the present invention processing method of shelling fast, its protection domain is only subject to the restriction of claims, is not the restriction that is subject to the disclosed method of specification sheets.
Claims (3)
1. the oil tea processing method of shelling fast, comprise: frame (1), hopper (15), the second electric motor (27), hopper (30) form, and it is characterized in that: it also comprises rubbing mechanism (19), dressing mechanism (11); Described rubbing mechanism (19) is comprised of cover plate (18), active rub wheel (16) and passive rub wheel (31), rubbing mechanism (19) is mainly used to fresh camellia oleifera fruit (29) shell to carry out mechanical rubbing effect and the squeezing action of spiral, make camellia oleifera fruit (29) shell separated with oil tea seed, oil tea seed after separation and the shell after fragmentation are under Gravitative Loads, from outlet (33), discharge, thereby realize fresh camellia oleifera fruit (29) the shell object of shelling fast; Described dressing mechanism (11) is mainly comprised of the first electric motor (2), speed reduction unit (3), crank (4), connecting rod (7), multi-deck screen (8), the first rocking bar (13), the second rocking bar (10), blower fan (12), the 3rd rocking bar (37), the 4th rocking bar (38), dressing mechanism (11) is mainly used to that broken oil tea shell and oil tea seed are carried out to classification and cleans, and obtains clean oil tea seed.
2. the processing method that a kind of oil tea as shown in claim 1 shells fast, is characterized in that: in the active rub wheel (16) in described rubbing mechanism (19), have the up big and down small active gear teeth (17) at an angle; In passive rub wheel (31) in rubbing mechanism (19), also there are the up big and down small passive gear teeth (32), while initiatively doing relative movement between the gear teeth (17) and the passive gear teeth (32), the shell of camellia oleifera fruit (29) is produced to mechanical rubbing effect and screw extrusion effect.
3. the processing method that a kind of oil tea as shown in claim 1 shells fast, it is characterized in that: between the cover plate (18) of described rubbing mechanism (19), active rub wheel (16) and passive rub wheel (31), form up big and down small spatial volume, to adapt to the camellia oleifera fruits (29) of different sizes.
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| CN201310665125.1A CN103642582A (en) | 2013-11-29 | 2013-11-29 | Process method for shelling oil tea fruits quickly |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104273639A (en) * | 2014-10-20 | 2015-01-14 | 中国农业科学院油料作物研究所 | Green camellia oleifera fruit huller |
| CN104450166A (en) * | 2014-11-20 | 2015-03-25 | 湖北华丽机械制造有限责任公司 | Tung tree husking device |
| CN105176663A (en) * | 2015-08-24 | 2015-12-23 | 胡文龙 | Method and device for separating seeds and peels of oil tea fruits |
| CN106889634A (en) * | 2015-12-18 | 2017-06-27 | 江西宝象科技有限公司 | A kind of tea fruit hulling machine |
| CN108531286A (en) * | 2018-05-24 | 2018-09-14 | 韦德智 | A kind of drying of tea seeds and hulling device |
| CN109007873A (en) * | 2018-10-11 | 2018-12-18 | 国家林业局哈尔滨林业机械研究所 | One kind cleaning all-in-one machine based on the shelling of multichannel stagewise oil tea fresh fruit |
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| CN108531286A (en) * | 2018-05-24 | 2018-09-14 | 韦德智 | A kind of drying of tea seeds and hulling device |
| CN109007873A (en) * | 2018-10-11 | 2018-12-18 | 国家林业局哈尔滨林业机械研究所 | One kind cleaning all-in-one machine based on the shelling of multichannel stagewise oil tea fresh fruit |
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