CN103628414A - Distribution system and distribution method for ultrahigh double-width cast-in-place concrete beam - Google Patents
Distribution system and distribution method for ultrahigh double-width cast-in-place concrete beam Download PDFInfo
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- CN103628414A CN103628414A CN201310672031.7A CN201310672031A CN103628414A CN 103628414 A CN103628414 A CN 103628414A CN 201310672031 A CN201310672031 A CN 201310672031A CN 103628414 A CN103628414 A CN 103628414A
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Abstract
The invention discloses a distribution system and a distribution method for an ultrahigh double-width cast-in-place concrete beam. The distribution system comprises a concrete high-pressure trailer pump, concrete conveying pump pipes, continuous beam construction bracket vertical posts, a second-width pier top distributor embedded part, a first-width continuous beam top distributor embedded part, a distributor, a first-width continuous beam, first-width pier bodies, a first-width pier body, second-width continuous beams and construction segmentation lines. The distribution system and the distribution method have the advantages that concrete is poured into beam bodies under coverage through the distributor after concrete is pumped to pier tops or beam surfaces through the high-pressure trailer pump, and continuous and rapid pouring of beam body concrete is realized along with the rotation of distribution rods, so that time for detaching, connecting and moving the pump pipes in a concrete pouring process is shortened, high workability and continuity of concrete are ensured, the concrete performance is ensured, and the construction quality risk is lowered. Meanwhile, due to the use of the distributor, manual arrangement on a high-altitude operation field is reduced, the working efficiency is increased, and the manual safety is enhanced. The distribution system and the distribution method have the advantages of small investment, low cost, convenience in construction and high popularization value.
Description
Technical field
What the present invention relates to is a kind of superelevation double width Cast-in-situ Beam concrete distributing system and distributing method, it is applicable to when carrying out the concrete pouring construction of high pier shaft double width cast-in-situ continuous beam, by concrete ground pump reasonable Arrangement respective beam across below on construction plant, concrete delivery pump pipe is along pier shaft or bracket upright post trend, guaranteeing that pump line is connected to is always arranged in Dun Ding or the material distributing machine place at casting beams partition wall place, carries out the material of beam body concrete cloth to be poured by material distributing machine.Belong to technical field of bridge construction.
Background technology
In the concrete continuous beam construction of existing bridge, have that pier shaft height is higher, bridge floor amplitude is wider, the situation of automotive pump cloth insufficient height, the conventional form that adopts pump line direct cloth of beam body concrete construction is carried out cloth by tearing open, connect with the form of mobile and horizontal pump line at ground pump pumping of concrete to fine strain of millet face.According to conventional method construction, each concreting time is long, and construction inconvenience, adds the repeatedly relay of the high pump line of pier, and concrete workability is lost larger, while tear open, the connecting pump tube intermittent time easily causes plugging, beam body concrete pouring quality cannot guarantee.
Summary of the invention
What the present invention proposed is a kind of superelevation double width Cast-in-situ Beam concrete distributing system and distributing method, its object is intended to overcome the existing above-mentioned defect of prior art, concrete drags pump to be pumped to after Dun Ding or beam face by high pressure, by being arranged in the material distributing machine of Dun Ding or top surface of the beam, beam body in coverage is carried out to concrete perfusion, rotation along with boom, realize the continuous of beam body concrete, Quick pouring, therefore shortened in concreting process and torn open, the time of connecting pump tube and mobile pump line, guarantee that concrete has good workability, guarantee the continuity of concreting, thereby guaranteed concrete performance, reduced construction quality risk.Meanwhile, the use of material distributing machine machinery, reduces the on-the-spot human configuration of work high above the ground, also people's safety when increasing work efficiency.
Technical Solving of the present invention: superelevation double width Cast-in-situ Beam concrete distributing system, its structure is that High Pressure Reinforced Concrete drags pump to be arranged in the bottom of the first width pier shaft, one end of concrete delivery pump pipe connects High Pressure Reinforced Concrete and drags pump, the other end of concrete delivery pump pipe connects the material distributing machine of continuous beam concreting, for guaranteeing the safety and stablization of concrete delivery pump pipe, concrete delivery pump pipe is fixed in Construction of continuous beam bracket upright post, while pouring into a mould the first width continuous beam, material distributing machine is arranged in the end face of the second width pier shaft, by the second width pier top material distributing machine built-in fitting, material distributing machine is fixed, while pouring into a mould the second width continuous beam, material distributing machine is arranged in the first width continuous beam end face, by the first width continuous beam back material distributing machine built-in fitting, material distributing machine is fixed, construction segmented line, divides according to designing requirement, determines the scope of concrete once-cast, and the cloth Radius A of material distributing machine is to decide according to the beam body width of the first width continuous beam, the second width continuous beam.
Superelevation double width Cast-in-situ Beam concrete distributing method, comprises the steps:
1) according to advance planning, in pier shaft or bracket upright post, concrete delivery pump pipe is set and adheres to, in order to fixing concrete delivery pump pipe, at the second width continuous beam Dun Ding and the first width continuous beam partition wall top, arrange material distributing machine built-in fitting;
2) in the bottom of the first width pier shaft layout High Pressure Reinforced Concrete, drag pump, by concrete delivery pump pipe, concrete pump is delivered to the material distributing machine at the second width continuous beam Dun Ding place, complete the first width beam concrete pouring construction;
3) material distributing machine is moved to the first position, width continuous beam partition wall top of casting complete, the concrete delivery pump pipe of simultaneously transferring, by concrete delivery pump pipe, concrete pump is delivered to the material distributing machine of the first position, width continuous beam partition wall top, completed the second width beam body concrete pouring construction;
4) material distributing machine replaces layout according to Construction of continuous beam direction, thereby completes the concrete distributing construction of the first width continuous beam, the second width continuous beam.
Advantage of the present invention: concrete of the present invention drags pump to be pumped to after Dun Ding or beam face by high pressure; by being arranged in the material distributing machine of Dun Ding or top surface of the beam; beam body in coverage is carried out to concrete perfusion; rotation along with boom; realize continuous, the Quick pouring of beam body concrete; therefore shortened in concreting process, tear open, time of connecting pump tube and mobile pump line; guarantee that concrete has good workability; guarantee the continuity of concreting; thereby guaranteed concrete performance, reduced construction quality risk.Meanwhile, the use of material distributing machine machinery, reduces the on-the-spot human configuration of work high above the ground, also people's safety when increasing work efficiency.Less input in the present invention, and cost is lower, and easy construction has larger promotional value.
Accompanying drawing explanation
Accompanying drawing 1 is a kind of superelevation double width Cast-in-situ Beam concrete distributing system schematic diagram.
In figure, 1 for to drag pump for the High Pressure Reinforced Concrete of pumping of concrete, 2 is concrete delivery pump pipe, connects the high material distributing machine to Dun Ding or back place, and 3 is Construction of continuous beam bracket upright post, 4 is the second width pier top material distributing machine built-in fitting, 5 is the first width continuous beam back material distributing machine built-in fitting, and 6 is the material distributing machine for continuous beam concreting, and 7 is first width continuous beams, 8 is second width pier shafts, 9 is second width continuous beams, the 10th, and construction segmented line, A is the cloth radius of material distributing machine.
The specific embodiment
Superelevation double width Cast-in-situ Beam concrete distributing system, its structure is that High Pressure Reinforced Concrete drags pump 1 to be arranged in the bottom of the first width pier shaft 8, one end of concrete delivery pump pipe 2 connects High Pressure Reinforced Concrete and drags pump 1, the other end of concrete delivery pump pipe 2 connects the material distributing machine 6 of continuous beam concreting, for guaranteeing the safety and stablization of concrete delivery pump pipe 2, concrete delivery pump pipe 2 is fixed in Construction of continuous beam bracket upright post 3, while pouring into a mould the first width continuous beam 7, material distributing machine 6 is arranged in the end face of the second width pier shaft 8, by the second width pier top material distributing machine built-in fitting 4, material distributing machine 6 is fixing; While pouring into a mould the second width continuous beam 9, material distributing machine 6 is arranged in the first width continuous beam 7 end faces, by the first width continuous beam back material distributing machine built-in fitting 5, material distributing machine 6 is fixing; Construction segmented line 10, divides according to designing requirement, determines the scope of concrete once-cast, and the cloth Radius A of material distributing machine is to decide according to the beam body width (existing) of the first width continuous beam 7, the second width continuous beam 9.
Superelevation double width Cast-in-situ Beam concrete distributing method, comprises the steps:
1) according to advance planning, in pier shaft or bracket upright post 3, concrete delivery pump pipe 2 is set and adheres to, in order to fixing concrete delivery pump pipe 2, at the second width continuous beam 9 Dun Ding and the first width continuous beam 7 partition walls tops, arrange material distributing machine built-in fittings 5;
2) in the bottom of the first width pier shaft 8 layout High Pressure Reinforced Concrete, drag pump 1, by concrete delivery pump pipe 2, concrete pump is delivered to the material distributing machine 6 at the second width continuous beam 9 Dun Ding places, complete the first width beam 7 concrete pouring constructions;
3) material distributing machine 6 is moved to the first width continuous beam 7 positions, partition wall top of casting complete, the concrete delivery pump pipe 2 of simultaneously transferring, by concrete delivery pump pipe 2, concrete pump is delivered to the material distributing machine 6 of the first width continuous beam 7 positions, partition wall top, completed the second width beam body 9 concrete pouring constructions;
4) material distributing machine 6 replaces layout according to Construction of continuous beam direction, thereby completes the concrete distributing construction of the first width continuous beam 7, the second width continuous beam 9.
The second described width pier shaft 8 end faces and the first width beam 7 end face partition wall end faces are to arrange respectively material distributing machine 6 according to construction order, beam body concrete carries out cloth by material distributing machine 6, completes the first width continuous beam 7, the second width continuous beam 9 double width continuous beam concrete pouring constructions.
Described with the segmented sequence of construction of continuous beam, material distributing machine is alternately follow-up forward successively, completes the perfusion of the first width continuous beam 7, second width continuous beam 9 two each beam sections body concretes of width bridge.
Claims (4)
1. superelevation double width Cast-in-situ Beam concrete distributing system, it is characterized in that High Pressure Reinforced Concrete drags pump to be arranged in the bottom of the first width pier shaft, one end of concrete delivery pump pipe connects High Pressure Reinforced Concrete and drags pump, the other end of concrete delivery pump pipe connects the material distributing machine of continuous beam concreting, for guaranteeing the safety and stablization of concrete delivery pump pipe, concrete delivery pump pipe is fixed in Construction of continuous beam bracket upright post, while pouring into a mould the first width continuous beam, material distributing machine is arranged in the end face of the second width pier shaft, by the second width pier top material distributing machine built-in fitting, material distributing machine is fixed; While pouring into a mould the second width continuous beam, material distributing machine is arranged in the first width continuous beam end face, by the first width continuous beam back material distributing machine built-in fitting, material distributing machine is fixed; Construction segmented line, divides according to designing requirement, determines the scope of concrete once-cast, and the cloth Radius A of material distributing machine is to decide according to the beam body width of the first width continuous beam, the second width continuous beam.
2. superelevation double width Cast-in-situ Beam concrete distributing method as claimed in claim 1, is characterized in that the method comprises the steps:
1) according to advance planning, in pier shaft or bracket upright post, concrete delivery pump pipe is set and adheres to, in order to fixing concrete delivery pump pipe, at the second width continuous beam Dun Ding and the first width continuous beam partition wall top, arrange material distributing machine built-in fitting;
2) in the bottom of the first width pier shaft layout High Pressure Reinforced Concrete, drag pump, by concrete delivery pump pipe, concrete pump is delivered to the material distributing machine at the second width continuous beam Dun Ding place, complete the first width beam concrete pouring construction;
3) material distributing machine is moved to the first position, width continuous beam partition wall top of casting complete, the concrete delivery pump pipe of simultaneously transferring, by concrete delivery pump pipe, concrete pump is delivered to the material distributing machine of the first position, width continuous beam partition wall top, completed the second width beam body concrete pouring construction;
4) material distributing machine replaces layout according to Construction of continuous beam direction, thereby completes the concrete distributing construction of the first width continuous beam, the second width continuous beam.
3. superelevation double width Cast-in-situ Beam concrete distributing method according to claim 2, it is characterized in that described the second width pier shaft end face and the first width top surface of the beam partition wall end face are to arrange respectively material distributing machine according to construction order, beam body concrete carries out cloth by material distributing machine, completes the first width continuous beam, the second width continuous beam double width continuous beam concrete pouring construction.
4. superelevation double width Cast-in-situ Beam concrete distributing method according to claim 2, it is characterized in that described with the segmented sequence of construction of continuous beam, material distributing machine is alternately follow-up forward successively, completes the perfusion of the first width continuous beam, second width continuous beam two each beam sections body concretes of width bridge.
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Cited By (3)
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CN106382416A (en) * | 2016-10-24 | 2017-02-08 | 中冶建工集团有限公司 | Method for fixing pump pipes during concrete pumping and casting of upper parts of bridges |
CN108396633A (en) * | 2018-02-02 | 2018-08-14 | 中铁四局集团第二工程有限公司 | Across the valley suspension bridge pumping beam body concrete construction method of one kind and device |
CN111411594A (en) * | 2020-04-03 | 2020-07-14 | 中国电建集团成都勘测设计研究院有限公司 | Continuous rigid frame bridge filled with concrete |
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CN106382416A (en) * | 2016-10-24 | 2017-02-08 | 中冶建工集团有限公司 | Method for fixing pump pipes during concrete pumping and casting of upper parts of bridges |
CN106382416B (en) * | 2016-10-24 | 2018-07-20 | 中冶建工集团有限公司 | Bridge superstructure concrete pumps the pump line fixing means poured |
CN108396633A (en) * | 2018-02-02 | 2018-08-14 | 中铁四局集团第二工程有限公司 | Across the valley suspension bridge pumping beam body concrete construction method of one kind and device |
CN111411594A (en) * | 2020-04-03 | 2020-07-14 | 中国电建集团成都勘测设计研究院有限公司 | Continuous rigid frame bridge filled with concrete |
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