CN103628241A - Knitted fabric and production method thereof - Google Patents
Knitted fabric and production method thereof Download PDFInfo
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- CN103628241A CN103628241A CN201310486410.7A CN201310486410A CN103628241A CN 103628241 A CN103628241 A CN 103628241A CN 201310486410 A CN201310486410 A CN 201310486410A CN 103628241 A CN103628241 A CN 103628241A
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- knit fabric
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- fish scale
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Abstract
The invention provides knitted fabric. The knitted fabric is characterized in that the knitted fabric is composed of polyester staple fibers, cotton fibers and spandex, and the weave of the knitted fabric is fish scales and the derivative weave of the fish scales, wherein the content of the polyester staple fibers is 80% of the total mass of the fabric. In the process of knitting cloth with the knitted fabric, the temperature and the time of knitting, pre-shaping, refining, alkali peeling, dyeing, settling and shaping and other stages are limited, and therefore the elasticity, the air permeability, the comfort and the softness of the textile fabric are guaranteed.
Description
Technical field
The present invention relates to a kind of knit fabric, be specifically related to a kind of home wear that is applicable to, there is knit fabric and the production method thereof of the fluffy sense of light weight.
Background technology
At present to take the fabric that cotton is raw material on the high side for home wear, although snugness of fit is relatively good, ventilative rapid-drying properties is not good.Enter in addition after 21 century, mankind's quantity sharply increases, food shortage, and country guarantees that the policy of foodstuff planting area makes cotton resource day by day in short supply.And now consumer is not only confined in snug fit the requirement of home wear fabric, but also to wish to have slim and graceful, ventilative, rapid-curing cutback etc. functional simultaneously.So exploitation home wear is necessary with imitative cotton face fabric.
Imitative cotton face fabric be take nylon, terylene as main on the market at present, but these fabrics do not reach cotton sense effect truly, only soft, a kind of terylene imitated cotton face fabric is for example disclosed in patent CN102433729A, mainly by sanding and alkali deweighting, but these processing can only make fabric limber up, and the fabric sucting wet air permeability of full terylene is bad, can affect final snugness of fit.
The imitative cotton face fabric of a kind of moisture absorption heating of being made by Porel fiber (capillary polyster fibre) and cellulose fibre is and for example disclosed in patent CN102517775A.Although the imitative cotton sense of this fabric is superior, the use of Porel fiber, high-load cellulose fibre causes the increase of production cost, and the rapid-curing cutback of fabric etc. is functional becomes poor.
Summary of the invention
In view of above defect, the object of the invention is to overcome the deficiencies in the prior art, a kind of low production cost is provided, cotton sense is excellent and have that light weight is fluffy, the knit fabric of water-absorbing fast-drying performance and production method thereof.
For achieving the above object, knit fabric provided by the invention, is characterized in that: the grammes per square metre of this knit fabric finished product is below 180g/ ㎡, and bulk factor is more than 4.0cm3/g, and water imbibition is in 1 second.By polyester staple fiber, cotton fiber and spandex braiding, formed, be organized as fish scale and alternative construction thereof.
Wherein, this knit fabric be take polyester staple fiber as main body, the content of polyester staple fiber is the more than 80% of fabric gross mass, such design is compared with cotton products, largely reduced production cost, and compare with polyester filament goods, terylene short fiber yarn has better bulkiness and good feel.
In addition above-mentioned one side fish scale and the alternative construction thereof of being organized as.
In the present invention, by adopting one side fish scale and stitch-varied construction thereof to guarantee well lightweight and the bulkiness of fabric.It is worth mentioning that, this fabric is double-decker.
In the present invention, a kind of in the optional arrogant chemical fibre of terylene short fiber, middle chemical fibre, little chemical fibre.
The large large chemical fibre of chemical fibre mostly is with PET section and spins or the staple fibre of fused mass directly spinning, adopts polyester fondant direct fabrics method or polyester slice indirect spinning method and the polyester staple fiber that spins out more.Middle chemical fibre mostly is the outer PET section such as to be used or adds that PET feed back spins.Little chemical fibre mostly is with PET feed back and spins.
In addition, knit fabric provided by the invention, also has such technical characterictic: terylene short fiber peacekeeping spandex forms the front of fish scale and alternative construction thereof, and cotton fiber forms the reverse side of fish scale and alternative construction thereof.
In addition, knit fabric provided by the invention, also has such technical characterictic: terylene short fiber peacekeeping spandex forms the front of fish scale and alternative construction thereof, and terylene short fiber peacekeeping cotton fiber forms the reverse side of fish scale and alternative construction thereof.
In addition, knit fabric provided by the invention, also has such technical characterictic: terylene short fiber peacekeeping spandex forms the front of fish scale and alternative construction thereof, and terylene short fiber and cotton fiber blending form the reverse side of fish scale and alternative construction thereof.
In addition, the present invention also provides the production method of above-mentioned knit fabric, it is characterized in that, completes successively by following steps: braiding, pre-setting, refining, alkali decrement, dyeing, arrangement sizing, perching obtain fabric finished product.
Wherein, braiding link in the present invention: select pure terylene short fiber yarn, cotton fiber yarn and spandex to weave, can select terylene short fiber yarn and spandex in the front of fish scale and alternative construction thereof, cotton short fiber yarn is at the reverse side of fish scale and alternative construction thereof; Or select terylene short fiber yarn and spandex in the front of fish scale and alternative construction thereof, terylene short fiber yarn and cotton fiber yarn weave at the reverse side of fish scale and alternative construction thereof; Or select terylene short fiber yarn and spandex in the front of fish scale and alternative construction thereof, terylene short fiber and cotton fiber mixed yarn are at the reverse side of fish scale and alternative construction thereof.
One side fish scale and the alternative construction thereof of fabric, often push looped pile, the tuck of reverse side or the structure that contains looped pile tuck by the contraction of surperficial spandex, makes reverse side structure protuberance, forms double-layer structure.The surperficial yarn of fabric is 1 terylene short fiber yarn and 1 spandex, or 2 terylene short fiber yarns and 1 spandex, makes fabric have good outward appearance and elasticity.The reverse side yarn of fabric is the blended yarn of cotton fiber yarn or terylene short fiber and cotton fiber, while wearing, the blended yarn of cotton fiber yarn or terylene short fiber and cotton fiber yarn is next to the skin, comfortableness is excellent, simultaneously looped pile, the tuck of fabric reverse side or contain looped pile and the institutional framework feature of tuck has fully demonstrated the bulkiness of fabric, it organizes the less light weight that embodied again of yarn-using amount.
In addition, in the present invention, the condition of pre-setting is: temperature is 175～195 ℃, the pre-setting time is 1～1.5min, finds, through experiment in the fabric of the present invention's design, pre-setting temperature is too low or too short dimensional stability for fabric of pre-setting time is bad, when pre-setting excess Temperature or pre-setting overlong time, affect again the feel of final products, and spandex damage is more serious, affects the elasticity of fabric.
In addition, in the present invention, the condition of refining is: during refining, adopt the conventional anion surfactant in this area to boil and wash, refining temperature is 60～90 ℃.Anion surfactant can be selected from: Seconary Alkane Sulphonate Sodium (SAS-60), isomery alcohol ether carboxylate (AEC-1107), fatty acid methyl ester ethoxylate sulfonate (FMES), phosphate ester salt (AEP) etc.Also can select the composite compound of nonionic and anion.Such as: nonionic fatty alcohols ethers (AEO, TX, isomery alcohol ether) and anion (Seconary Alkane Sulphonate Sodium SAS, neopelex LAS) etc. are composite, in order to improve its alkali resistance, continue composite phosphoric acid ester product.
In addition, in the present invention, the condition of pre-setting is: pre-setting temperature is 175～195 ℃, and the pre-setting time is 1～1.5min; Pre-setting temperature is too low or too short dimensional stability for fabric of pre-setting time is bad, affects again the feel of final products when pre-setting excess Temperature or pre-setting overlong time, and spandex damage is more serious, affects the elasticity of fabric.
In addition, in the present invention, during alkali decrement, often adopt the low alkaline process of high temperature to carry out decrement.In the present invention, decrement temperature is preferably 120～130 ℃, reduction rate 15%～20%.After such decrement method is processed decrement, in raffinate, alkali content is relatively less, can effectively obtain stable reduction rate, because the too much feel of decrement is too soft, the very few feel of decrement is partially hard, and cotton sense is not strong again.After fabric decrement, fiber surface forms groove simultaneously, and between fiber, space becomes large, and moisture content is circulation between fiber, volatilization more easily, has improved greatly the absorbing fast-drying of fabric.
In addition, in the present invention, the condition that arranges sizing is: arranging setting temperature is 130～160 ℃, and the fabric size arranging after sizing when temperature is lower is unstable; When temperature is higher, easily cause again DISPERSE DYES distillation, product fastness is bad.Arrangement shaping time is 1～2min, arranges resin and be the polyesters soft resin that absorbs water, and the consumption that arranges resin is 20～30g/L.
effect and the effect of invention
The present invention is main body by the polyester staple fiber of selecting of raw material, greatly reduces production cost; In addition, terylene short fiber yarn has better bulkiness and good feel, and the fabric that is applicable to home clothes next to the skin that will manufacture for the present invention provides necessary basis.
In addition, in the present invention by adopting one side fish scale and stitch-varied construction thereof to guarantee well lightweight and the bulkiness of fabric, the double-layer fabric of one side fish scale tissue, makes product of the present invention have good flexibility, has increased the body sense comfortableness of knitting clothes just with this product.
The present invention, in the process of woven cloths product, to the defining of carrying out such as the temperature in each stages such as pre-setting, refining, alkali decrement, dyeing, arrangement sizing, time, thereby has guaranteed elasticity, gas permeability, comfortableness and the flexibility of fabric.
The specific embodiment
Embodiment 1
1# knit fabric
Adopt the pure terylene short fiber yarn of 40s, the cotton staple fibre yarn of 40s, the spandex of 22dtex to weave, three kinds of yarn usage ratio are respectively 82%, 12%, 6%; The grammes per square metre of gained grey cloth is 200g/m
2.
Above-mentioned grey cloth, by pre-setting → refining → alkali decrement → dyeing → arrangement sizing → perching, finally obtains finished product.
Finished product grammes per square metre is 171g/m
2.
Process conditions explanation:
Pre-setting: 190 ℃ of * 1.2min of temperature, over feed rate(OFR) 40%;
Refining: adopt refining in bath in dye vat, 80 ℃ of * 20min of refining temperature;
Alkali decrement: adopt decrement in dye vat, 120 ℃ of decrement temperature, NaOH(30%) are 27g/l.
Reduction rate is 16%;
Arrange sizing: adopting the polyesters soft resin demand that absorbs water is 30g/l.Setting temperature is 140 ℃ of * 1.2min, over feed rate(OFR) 50%.
Embodiment 2
2# knit fabric
Adopt the pure terylene short fiber yarn of 40s, the polyester-cotton blend staple fibre yarn of 40s, the spandex of 22dtex to weave, three kinds of yarn usage ratio are respectively 86%, 9%, 5%; The grammes per square metre of gained grey cloth is 201g/m
2.
Above-mentioned grey cloth, by pre-setting → refining → alkali decrement → dyeing → arrangement sizing → perching, finally obtains finished product.
Finished product grammes per square metre is 170g/m
2.
Process conditions explanation:
Pre-setting: 190 ℃ of * 1.2min of temperature, over feed rate(OFR) 35%;
Refining: adopt refining in bath in dye vat, 80 ℃ of * 20min of refining temperature;
Alkali decrement: adopt decrement in dye vat, 125 ℃ of decrement temperature, NaOH(30%) are 32g/l,
Reduction rate is 18%;
Arrange sizing: adopting the polyesters soft resin demand that absorbs water is 25g/l.Setting temperature is 150 ℃ of * 1.2min, over feed rate(OFR) 50%.
the effect of embodiment:
In the present invention, the method for testing of each related physical parameter is as follows:
1. water imbibition
According to the JIS C method of dripping, it is the JIS L1907-2010 textiles water absorption test method C method of dripping.
2. bulkiness
The environment damping of a. 5 10cm * 10cm of sample being put into 25 ℃ of temperature, humidity 65%, after 12 hours, is tested after its weight, after averaging, converses its weight per square meter Sm(g/m
2)
B. by 5 samples in (a) respectively under 0.7kPa pressure, test its thickness after 10s, average, obtain thickness t (mm)
C. bulk factor computing formula: Bu=t/Sm(cm
3/ g)
3. each performance parameter of gained fabric sees the following form:
Claims (10)
1. a knit fabric, is characterized in that:
By polyester staple fiber, cotton fiber and spandex, be made into,
Be organized as fish scale and alternative construction thereof,
Wherein, the content of described polyester staple fiber is the more than 80% of fabric gross mass.
2. knit fabric as claimed in claim 1, is characterized in that: described terylene short fiber is a kind of in large chemical fibre, middle chemical fibre, little chemical fibre.
3. knit fabric as claimed in claim 1, is characterized in that: described in be organized as one side fish scale and alternative construction thereof.
4. knit fabric as claimed in claim 1, is characterized in that:
Described terylene short fiber peacekeeping spandex forms the front of fish scale and alternative construction thereof,
Described cotton fiber forms the reverse side of fish scale and alternative construction thereof.
5. knit fabric as claimed in claim 1, is characterized in that:
Described terylene short fiber peacekeeping spandex forms the front of fish scale and alternative construction thereof,
Described terylene short fiber peacekeeping cotton fiber forms the reverse side of fish scale and alternative construction thereof.
6. knit fabric as claimed in claim 1, is characterized in that:
Described terylene short fiber peacekeeping spandex forms the front of fish scale and alternative construction thereof,
Described terylene short fiber and cotton fiber blending form the reverse side of fish scale and alternative construction thereof.
7. the knit fabric as described in as arbitrary in claim 1 to 6, is characterized in that:
The grammes per square metre of described knit fabric is below 180g/ ㎡, and bulk factor is more than 4.0cm3/g, and water imbibition is in 1 second.
8. the production method of the knit fabric as described in as arbitrary in claim 1 to 6, is characterized in that, completes successively by following steps: braiding, pre-setting, refining, alkali decrement, dyeing, arrangement sizing obtain fabric finished product.
9. the production method of knit fabric as claimed in claim 8, is characterized in that: described in be woven to looped pile, the tuck of the contraction extruding reverse side by surperficial spandex or the structure that contains looped pile tuck, make reverse side structure protuberance, form double-layer structure.
10. the production method of knit fabric as claimed in claim 8, is characterized in that:
The condition of described refining is: refining temperature is 60～90 ℃;
The condition of described pre-setting is: pre-setting temperature is 175～195 ℃, and the pre-setting time is 1～1.5min;
The condition of the low alkali decrement of described high temperature is: decrement temperature is that 120～130 ℃, reduction rate are 15%～20%;
The condition of described arrangement sizing is: arranging setting temperature is 130～160 ℃, and arrangements shaping time is 1～2min, arranges resin and be the polyesters soft resin that absorbs water, and the consumption of arrangement resin is 20～30g/L.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310486410.7A CN103628241A (en) | 2013-10-17 | 2013-10-17 | Knitted fabric and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310486410.7A CN103628241A (en) | 2013-10-17 | 2013-10-17 | Knitted fabric and production method thereof |
Publications (1)
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| CN103628241A true CN103628241A (en) | 2014-03-12 |
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| CN201310486410.7A Pending CN103628241A (en) | 2013-10-17 | 2013-10-17 | Knitted fabric and production method thereof |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104131408A (en) * | 2014-08-14 | 2014-11-05 | 江苏波波熊纺织品有限公司 | Warp knitted fabric containing cotton and processing method for warp knitted fabric |
| CN104153058A (en) * | 2014-07-23 | 2014-11-19 | 浙江华孚色纺有限公司 | Novel colored spun yarn production method |
| CN104278421A (en) * | 2014-10-09 | 2015-01-14 | 武汉爱帝高级服饰有限公司 | Antibacterial, safe, moisture absorbing and quick-drying fabric and production method thereof |
| CN104846526A (en) * | 2015-05-13 | 2015-08-19 | 上海嘉麟杰纺织品股份有限公司 | Imitation jean knitted wool fabric and making method thereof |
| CN105734806A (en) * | 2016-02-01 | 2016-07-06 | 珠海安润普科技有限公司 | Low-relaxation low-hysteresis elastic fabric for sensor and manufacturing method of fabric |
| CN107503031A (en) * | 2017-08-11 | 2017-12-22 | 青岛华怡中通工贸有限公司 | A kind of moisture absorption heating fabric and its weaving method |
| CN108130717A (en) * | 2017-12-29 | 2018-06-08 | 东莞联兆纺织科技有限公司 | A kind of cotton lid silk Spandex Knits dyeing and finishing technology |
| CN108193357A (en) * | 2018-01-18 | 2018-06-22 | 江阴市德莱新面料有限公司 | The production method of filamentary silver terry |
| CN108576969A (en) * | 2018-05-22 | 2018-09-28 | 常熟市大发经编织造有限公司 | A kind of sports health four sides elasticity knee-pad fabric |
| CN110172821A (en) * | 2019-04-27 | 2019-08-27 | 利郎(中国)有限公司 | The preparation process of flexible, breathable not slippage fabric |
| CN107503033B (en) * | 2017-08-24 | 2020-01-14 | 宁波大千纺织品有限公司 | Preparation method of firm color-point yarn and heating fiber fabric |
| CN111020833A (en) * | 2019-10-30 | 2020-04-17 | 福建省新宏港纺织科技有限公司 | Production method of moisture-absorbing sweat-releasing breathable elastic knitted fabric |
| CN111058305A (en) * | 2019-12-26 | 2020-04-24 | 杭州卓达染整有限公司 | Treatment process of full-polyester four-side stretch fabric |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104153058A (en) * | 2014-07-23 | 2014-11-19 | 浙江华孚色纺有限公司 | Novel colored spun yarn production method |
| CN104131408B (en) * | 2014-08-14 | 2016-03-30 | 江苏波波熊纺织品有限公司 | A kind of containing cotton warp-knitted face fabric and processing method thereof |
| CN104131408A (en) * | 2014-08-14 | 2014-11-05 | 江苏波波熊纺织品有限公司 | Warp knitted fabric containing cotton and processing method for warp knitted fabric |
| CN104278421A (en) * | 2014-10-09 | 2015-01-14 | 武汉爱帝高级服饰有限公司 | Antibacterial, safe, moisture absorbing and quick-drying fabric and production method thereof |
| CN104278421B (en) * | 2014-10-09 | 2016-06-08 | 武汉爱帝针织工程技术研究有限公司 | Antibacterial safe wet absorption quick drying fabric and preparation method thereof |
| CN104846526A (en) * | 2015-05-13 | 2015-08-19 | 上海嘉麟杰纺织品股份有限公司 | Imitation jean knitted wool fabric and making method thereof |
| CN105734806B (en) * | 2016-02-01 | 2018-06-29 | 珠海安润普科技有限公司 | A kind of manufacturing method of the low sluggish sensor elastic fabric of underrelaxation |
| CN105734806A (en) * | 2016-02-01 | 2016-07-06 | 珠海安润普科技有限公司 | Low-relaxation low-hysteresis elastic fabric for sensor and manufacturing method of fabric |
| CN107503031A (en) * | 2017-08-11 | 2017-12-22 | 青岛华怡中通工贸有限公司 | A kind of moisture absorption heating fabric and its weaving method |
| CN107503033B (en) * | 2017-08-24 | 2020-01-14 | 宁波大千纺织品有限公司 | Preparation method of firm color-point yarn and heating fiber fabric |
| CN108130717A (en) * | 2017-12-29 | 2018-06-08 | 东莞联兆纺织科技有限公司 | A kind of cotton lid silk Spandex Knits dyeing and finishing technology |
| CN108193357A (en) * | 2018-01-18 | 2018-06-22 | 江阴市德莱新面料有限公司 | The production method of filamentary silver terry |
| CN108576969A (en) * | 2018-05-22 | 2018-09-28 | 常熟市大发经编织造有限公司 | A kind of sports health four sides elasticity knee-pad fabric |
| CN110172821A (en) * | 2019-04-27 | 2019-08-27 | 利郎(中国)有限公司 | The preparation process of flexible, breathable not slippage fabric |
| CN111020833A (en) * | 2019-10-30 | 2020-04-17 | 福建省新宏港纺织科技有限公司 | Production method of moisture-absorbing sweat-releasing breathable elastic knitted fabric |
| CN111058305A (en) * | 2019-12-26 | 2020-04-24 | 杭州卓达染整有限公司 | Treatment process of full-polyester four-side stretch fabric |
| CN111058305B (en) * | 2019-12-26 | 2022-06-14 | 杭州卓达染整有限公司 | Treatment process of full-polyester four-side stretch fabric |
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Application publication date: 20140312 |