CN103572493A - Method for producing ultrastrong anti-fatigue elastic fabric - Google Patents

Method for producing ultrastrong anti-fatigue elastic fabric Download PDF

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Publication number
CN103572493A
CN103572493A CN201210266021.9A CN201210266021A CN103572493A CN 103572493 A CN103572493 A CN 103572493A CN 201210266021 A CN201210266021 A CN 201210266021A CN 103572493 A CN103572493 A CN 103572493A
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CN
China
Prior art keywords
yarn
fabric
polyurethane fiber
elastomeric polyurethane
chemical
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Pending
Application number
CN201210266021.9A
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Chinese (zh)
Inventor
石蒋志
魏丽萍
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Best Pacific Textile Ltd
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Best Pacific Textile Ltd
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Publication date
Application filed by Best Pacific Textile Ltd filed Critical Best Pacific Textile Ltd
Priority to CN201210266021.9A priority Critical patent/CN103572493A/en
Priority to GB1313091.9A priority patent/GB2506483B/en
Publication of CN103572493A publication Critical patent/CN103572493A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/18Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads

Abstract

The invention discloses a method for producing ultrastrong anti-fatigue elastic fabric on a Raschel warp knitting machine with four or six guide bars and a needle bed. The method includes using nylon or polyester filament yarn on one guide bar, using spandex elastic yarn with different thicknesses on another two guide bars, and knitting the fabric according to six-row variable knitted chains and special variable inserted wefts. Elastic yarn loops are in cross link in the process of finishing so as to avoid sliding, and thus the ultrastrong anti-fatigue elastic fabric is formed.

Description

In order to manufacture the method for superpower antifatigue elastic fabric
Technical field:
The method that the object of the invention is explanation elastic fabric of woven a kind of superpower antifatigue on Raschel looms platform.The key point of this fabric is to arrange the loop construction of special elastomeric yarn, and it is crosslinked in heat treatment process, to make it occur, thereby prevents the slippage of coil, forms the elastic fabric that superpower stretch-proof, water resistant such as wash at the superpower antifatigue of active force.
Background technology:
At present, through weaving elastic fabric, be used as widely Lingerie, body modelling dress etc.And modern female is especially focused on moulding of own stature and kept, therefore, the market potential of the chemises such as adjusting type underwear and body modelling dress is very large.Yet, there is market just to have competition, only have high-quality outward appearance and superpower inherent elastic qualities, could on market, occupy an leading position.
At present this by multiplex make underwear than the fabric of position and body modelling dress be we said " Se Dingbu (satin net) ", this fabric is to weave on common La Sheer board, its use Tynex and two kinds of yarns of spandex, two sley bars, adopt the loop construction braiding that changes chaining and three pin inlaid thread to form.In the braiding process of warp knitting machine, yarn carries out all around periodically reciprocating motion on yarn guiding chase comb, knitting needle on needle-bar in upper and lower cycle movement.We can form different fabrics by changing the proportioning of yarn and the parameter of motor element, and this kind of fabric has good exterior quality.Current technology as shown in Figure 1.
But the fabric of said method manufacturing exists inevitable defect interior elasticity is technical:
Especially have been found that it can not resist multi-drawing and the external active force such as washing repeatedly, make it can not resisting fatigue and occur serious quality problem..
Known fabrics is in repeatedly tired stretching (stretching for 7500 times) test process, and spandex yarn can move out fabric outside and form projection, and what have even can rupture; Secondly in washing (25 machine washings) process, due to the mechanical friction stretching action of water and washing agent etc., also can there is mutual slippage in yarn.Thereby wearing appearance and the service life of the impact ready-made clothes of makeing.Multi-drawing and the repeatedly quality problems that cause of washing are all to come from same immanent cause, that is: cloth under external force, produces relative slippage between long filament and spandex, thereby makes the structure of cloth cannot keep original form, causes cloth cover badly damaged.
Summary of the invention:
Therefore, major technique object of the present invention is a kind of superpower antifatigue elastic fabric that can resist multi-drawing and washing damage of design.
In described technical purpose, an important object of the present invention is to adopt special loop construction and suitable Technology for Heating Processing to produce a kind of elastic fabric of superpower antifatigue, and it has higher repellence to mechanical stretching and washing fatigue.
Another object of the present invention is the elastic fabric that obtains a kind of superpower antifatigue, and it can have the appearance effect of various luster.
A further object of the present invention is to obtain a kind of superpower antifatigue elastic fabric, and the scope of its unit are can be 100 grams/m~260 grams/m left and right, has the fabric of different-thickness, and the scope of application is wider.
Last object of the present invention be obtain a kind of superpower antifatigue through compiling look fourth fabric.
The technical purpose particularly pointing out in the above and target are reached and are produced superpower antifatigue elastic fabric by the special loop construction (as shown in Figure 2 b) of woven employing on Raschel looms and suitable heat setting process.
Accompanying drawing explanation:
Fabric feature of the present invention is by coil schematic diagram and board loop-forming element schematic diagram below, and the next further detailed explanation of fabric pictorial diagram, with reference to accompanying drawing, wherein:
Fig. 1 has shown prior art woven wire circular structure schematic diagram;
Fig. 2 has shown the whole coil structural representation of weaving fabric of the present invention;
Fig. 2 a has shown chemical-fibres filaments loop construction schematic diagram 1. on the first sley bar of weaving elastic fabric of the present invention;
Fig. 2 b has shown spandex yarn loop construction schematic diagram 2. on the second sley bar of weaving elastic fabric of the present invention;
Fig. 2 c shown weave elastic fabric of the present invention the 3rd the loop construction schematic diagram 3. of spandex yarn on sley bar;
Fig. 3 is the knitting needle schematic diagram of weaving fabric of the present invention;
Fig. 4 is RSE board groove pin nook closing member schematic diagram;
Fig. 5 is RSE board sley point schematic diagram;
Fig. 6 is RSE board sinker schematic diagram.
The specific embodiment:
1, through compiling yarn warping used:
1) warping of the full drawing-off yarn of nylon.
Warping machines type: KarlMayer DS 21/30NC-2, passive type send yarn.
Warping environment temperature: 23 ℃ of warping ambient humidities: 65%
In the situation that humiture is suitable, board tension force is set, having guaranteed that the balancing tension guarantee of warping yarn sheet is woven carries out smoothly.
2) warping of elasticity spandex.
Warping machines type: KarlMayer DSE-H21/30NC-2, active type send yarn.
Warping environment temperature: 24 ℃ of warping ambient humidities: 78%
In the situation that humiture is suitable, board tension force is set, drawing-off parameter (spandex of different thicknesses has different drawing-off values) is set, just can be used in through compiling and produce.
2, weave
Weave machine models: KarlMayerRSE 4-1 or RSE6EL
Plane No. scope: E28-E40
The mode of entrying is for completely wearing.
The concrete lopping campaign of KarlMayer RSE board is by the groove pin needle body, nook closing member, sley point and becomes to fall the interactional result of sheet.Concrete knitting cycle is as follows:
Knocking over: groove pin and nook closing member are in extreme lower position; Sley point is in the front front position of pin, and carries out underlap; Sinker is drive on boldly to direction of draw (position of held loop) before machine.
Tractive coil: sinker is put the front forefront of machine: groove pin starts to rise, and nook closing member is still in extreme lower position, and yarn guiding chase comb finishes needle back transverse motion.
Sley point swings after machine: groove pin continues to rise, and nook closing member starts to rise, but needle tray ditch is not exposed on nook closing member top, and underlap finishes, and sinker still grips old coil.But now sinker will retreat some distances, the coil being gripped to loosen.Sley point swings before pin, prepares to carry out overlap.
Overlap: after sley point arrival machine, carry out overlap, sinker loosens the coil gripping, nook closing member continues to rise through old coil.
Yarn is encased inside pin mouth: sley point is to backswing before machine; Groove pin declines, and yarn pad is in pinhock, and nook closing member stretches out groove pin needle tray gradually, and now old coil is tensioned again.
Anesthesia needle mouth: sinker moves after machine; Groove pin and nook closing member decline, and by nook closing member anesthesia needle mouth.Old coil is from shank along nook closing member upward sliding.Sley point, before machine, starts to carry out underlap.
Start knocking over: groove pin and nook closing member drop to below sinker simultaneously.In order to form new coil, in knocking over, pinhock is taken out and is drawn yarn formation new coil.Sinker moves before machine, and sley point starts underlap.
So, only have each moving parts of board to cooperatively interact, the mode forming according to coil, under set pad yarn number, could form our desired base fabric, and it has open stich on continuous knitting needle, remain silent coil and weft-inserted yams.
This fabric is used two kinds of yarns dissimilar, three kinds of line densities to produce: chemical-fibres filaments 1., elastomeric yarn 2. with elastomeric yarn 3..
1. chemical-fibres filaments is made by the material of known type: for example, it can be polyester fiber, can be also polyamide fiber, and polyamide fiber conventional have polyamide 6 and a polyamide 66.Its fibre number is not applicable to the 20-70 dawn not etc.Fiber number is the dawn number of chemical-fibres filaments, refers to the weight grams of 9000 meters of length fiber.
3. 2. elastomer made by the elastomeric material of known type, particularly elastomer polymer, for example polyurethane elastomeric fiber.What fiber number was 2. suitable is 10-70 DENIER, and what fiber number was 3. suitable is 70-420 DENIER.
Weaving this fabric, is that 3. 2. 1. yarn be arranged on the above-mentioned type warp knitting machine.
1. yarn is arranged on the first yarn guiding chase comb, by moving up and down of knitting needle, coordinates to form yarn structure coil 1. with the reciprocating motion all around of sley point.
Similarly, 3. 2. elastomeric yarn be separately positioned on two or three sley bars, and the elastomeric yarn 2. order that arranges does not 3. have a strict requirement.Three kinds of yarns, under the reciprocating motion of sley point and definite institutional framework, could form our said superpower antifatigue fabric.
For example, shown the digital figure of pad yarn of this fabric in accompanying drawing 2, three kinds of yarns are all to adopt periodically T1 Repeated Line Tl circular structure of six lines, form fabric.
In accompanying drawing 2, also shown a plurality of points, each point represents a knitting needle in himself temporary position, and the line of knitting needle limits by the horizontal location of knitting needle itself, represents a plurality of different knitting needles; The perpendicular row of knitting needle limit by the cycle movement of yarn and knitting needle itself, represent the periodicity location of same knitting needle.White space between row and row, represents that sley point carries the residing position of yarn.Especially, sley point is carrying warp thread and is moving around knitting needle, forms sealing or nonocclusive coil.
Obtain the foundation that fabric of the present invention depends on six line circulation coils shown in Fig. 2, comprise that yarn 1. 2. 3..It always takes up one's knitting from same knitting needle, just has different weaving directions.1. three pin intervals braidings on two pieces of adjacent knitting needles of yarn, i.e. our said variation pillar stitch; 2. yarn is that a pin changes pillar stitch, though its structure is simple, it plays a crucial role in this fabric; And 3. unlooped in fabric forming procedure of yarn just pads yarn on three pieces of adjacent knitting needles, i.e. our said three pin inlaid thread structures; .Described tissue limits by the motion of three groups of sley points,, arranging before and after it formed the coated relation up and down of yarn, forms the different characteristic of fabric positive and negative: fabric face is smooth glittering, and longitudinally lines is more obvious; And reverse side is dim with regard to color and luster than front, and traverse cycle texture is more obvious.
The fabric that described in us, method is produced can be produced on the board of the different plane No. of La Sheer, the most important thing is to adopt the elastomeric yarn with thermoplastic property, in heat treatment process, by specific temperature (180 degree are to this temperature of 200 degree), make it to produce crosslinked, prevent coil slippage.Just can form the elastic fabric of our said superpower antifatigue.
Therefore, the present invention has obtained important advantage.
One, fabric of the present invention can fully be resisted the active force of force-extension and washing friction, superpower antifatigue.
Conventional satin net fabric, can not resist the mechanical force that is stretched and rubs, and in the wearing process of fabric ready-made clothes, easily occurs the phenomenon of elastomeric yarn fracture slippage.In the process of washing, can not resist current and washing agent and its friction and lubrication power be occurred to slippage decoherences, make ready-made clothes occur serious quality problem.
But, elastic fabric of the present invention, with 1. with two kinds of elastomeric polyurethane fiber yarns of chemical-fibres filaments yarn, be 2. 3. arranged in respectively on different yarn guiding chase combs, according to the different stitch-varied constructions of coil, form fabric, allow yarn 1. 2. on specific point, carry out lopping locking with elastomeric polyurethane fiber yarn, allow yarn 1. 2. form stable node with elastomeric polyurethane fiber yarn; In suitable heat treatment, 3. 2. yarn sticked together, allow yarn 2. 3. form stable link.Namely by yarn, 2. 3. 1. yarn formed to stable structure together, thereby prevent coil slippage, form superpower antifatigue elastic fabric of the present invention.Heat treatment mode is wherein: cloth arbitrary Temperature Treatment between 180 degree to 200 degree 1 to 2 minute under dry state is just passable.
Two, the elastic fabric scope of application of the present invention is wide, and its grammes per square metre scope is: between 100 grams/m~260 grams/m, not etc., dynamics scope is widelessr yet, can adapt to the requirement of different ready-made clothes.
In other words, this fermentation fabric is not subject to board pin number, the impact of thickness of yarn.
Three, adopt this kind of yarn texture setting, can make fabric there is magnificent smooth outward appearance presentation.
Four, the special construction of fabric of the present invention makes it have less mesh-structuredly, no matter be cloister fabric or heavily fabric, it has good gas permeability.
Finally, proved invention fabric coiling-resistant.
By fabric, along user to getting the wide cloth of 9CM, this cloth can be under dry or wet condition, by 1.5KG power, repeatedly stretches after 7500 times and can keep cloth cover smooth.This fabric is the desirable superpower antifatigue fabric that we want.

Claims (12)

1. in order to manufacture a method for superpower antifatigue elastic fabric, it comprises the following steps: (a) 3. 2. 1. with two kinds of elastomeric polyurethane fiber yarns of chemical-fibres filaments yarn be arranged in respectively on different yarn guiding chase combs; (b) allow yarn 1. 2. on specific point, carry out lopping locking with elastomeric polyurethane fiber yarn, and form stable node; (c) 3. 2. yarn sticked together in heat-treating, and form stable link; Thereby by yarn, 2. 3. 1. yarn formed to stable structure together, play the effect that prevents coil slippage, obtain superpower antifatigue fabric.
2. the method for claim 1,1. with before and after 3. 2. elastomeric polyurethane fiber yarn become on yarn guiding chase comb wherein said chemical-fibres filaments yarn is arranged in parallel, and 1. chemical-fibres filaments yarn is arranged on anterior sley bar, elastomeric polyurethane fiber yarn is 2. with 3. regardless of being sequentially arranged on the second and the 3rd on sley bar.
3. method as claimed in claim 1 or 2, its type knitting needle density is between per inch 28-40.
4. the method for claim 1, its chemical-fibres filaments yarn line density is 1. between 20-70 DENIER.
5. the method for claim 1, its elastomeric polyurethane fiber yarn line density is 2. between 10-70 DENIER.
6. the method for claim 1, its elastomeric polyurethane fiber yarn line density is 3. between 70-420 DENIER.
7. the method for claim 1, wherein before comb chemical-fibres filaments yarn 1. adopt six lines to change pillar stitches, its open stich and encapsulated coil replace combination.
8. the method for claim 1, wherein 2. elastomeric polyurethane fiber yarn is arranged on second comb, adopts single needle to change pillar stitch, and its open stich and inlaid thread tissue replace combination.
9. the method for claim 1, wherein 3. elastomeric polyurethane fiber yarn is arranged on the 3rd comb, adopts three pin inlaid thread tissues, its yarn in fabric in unlooped state.
10. the method for claim 1, its step (c) is, in heat setting process, to complete after 1. 2. 3. by specific pad yarn, digital lopping forms fabric at yarn.
11. methods as claimed in claim 10, the temperature of its heat setting process is between 180 degree to 200 degree.
12. 1 kinds of superpower antifatigue fabrics, contain 1. with two kinds of elastomeric polyurethane fiber yarns of chemical-fibres filaments yarn 2. 3., wherein 2. 1. yarn form stable node with elastomeric polyurethane fiber yarn on specific point, 2. yarn has the stable link of Adhesion formation between 3., and then by yarn 2. yarn 1. 3. form in the lump stable structure, prevent coil slippage.
CN201210266021.9A 2012-07-27 2012-07-27 Method for producing ultrastrong anti-fatigue elastic fabric Pending CN103572493A (en)

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GB1313091.9A GB2506483B (en) 2012-07-27 2013-07-23 Anti-fatigue elastic fabric

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105970468A (en) * 2016-06-28 2016-09-28 宏达高科控股股份有限公司 Preparation method of anti-slip warp-knitted material with body shaping function
CN107208334A (en) * 2014-12-03 2017-09-26 赫尔墨斯磨料有限责任公司 Weaving semi-finished product
CN109056131A (en) * 2018-06-27 2018-12-21 阜南美凯服饰有限公司 A method of modified polyester fiber fabric is prepared by electronic irradiation modified-heat treatment
CN110644131A (en) * 2019-10-15 2020-01-03 桐乡市纳兰经编纺织有限公司 Special elastic warp-knitted fabric suitable for weft cutting and preparation method thereof
CN110656428A (en) * 2019-09-18 2020-01-07 斓帛职业培训学校(桐乡)有限公司 Oblique weft insertion weave and weaving method thereof
CN115449966A (en) * 2022-09-22 2022-12-09 福建航港针织品有限公司 Multi-comb warp knitted fabric with random cutting performance and production method thereof

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JP6893418B2 (en) * 2017-01-06 2021-06-23 旭化成株式会社 Elastic warp knitted fabric

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JPH0434052A (en) * 1990-05-23 1992-02-05 Toyobo Co Ltd Stretchable warp knitted fabric and production thereof
JPH0913253A (en) * 1995-06-29 1997-01-14 Nippon Mayer Kk Warp knit fabric having stretchability in both directions and production of the same fabric
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107208334A (en) * 2014-12-03 2017-09-26 赫尔墨斯磨料有限责任公司 Weaving semi-finished product
CN105970468A (en) * 2016-06-28 2016-09-28 宏达高科控股股份有限公司 Preparation method of anti-slip warp-knitted material with body shaping function
CN109056131A (en) * 2018-06-27 2018-12-21 阜南美凯服饰有限公司 A method of modified polyester fiber fabric is prepared by electronic irradiation modified-heat treatment
CN110656428A (en) * 2019-09-18 2020-01-07 斓帛职业培训学校(桐乡)有限公司 Oblique weft insertion weave and weaving method thereof
CN110644131A (en) * 2019-10-15 2020-01-03 桐乡市纳兰经编纺织有限公司 Special elastic warp-knitted fabric suitable for weft cutting and preparation method thereof
CN115449966A (en) * 2022-09-22 2022-12-09 福建航港针织品有限公司 Multi-comb warp knitted fabric with random cutting performance and production method thereof

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GB2506483B (en) 2017-01-11
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Application publication date: 20140212