CN103509295A - Environment-friendly heat-proof composite elastic cable material for cables and cords - Google Patents

Environment-friendly heat-proof composite elastic cable material for cables and cords Download PDF

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CN103509295A
CN103509295A CN201310473892.2A CN201310473892A CN103509295A CN 103509295 A CN103509295 A CN 103509295A CN 201310473892 A CN201310473892 A CN 201310473892A CN 103509295 A CN103509295 A CN 103509295A
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cable material
composite elastic
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CN103509295B (en
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谢华
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SHANDONG HUANENG CABLE Ltd.
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Lvbao Cable Group Co Ltd
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Abstract

The invention provides an environment-friendly heat-proof composite elastic cable material for cables and cords. The environment-friendly heat-proof composite elastic cable material is prepared from the following raw materials in parts by weight: 30 to 40 parts of polyvinyl chloride resin, 20 to 30 parts of silicone rubber, 20 to 30 parts of polyacrylate rubber, 5 to 8 parts of soybean oil, 10 to 15 parts of bis(2-ethylhexyl) terephthalate, 6 to 8 parts of trioctyl trimellitate, 8 to 10 parts of tributyl citrate, 1 to 2 parts of a crosslinking agent TAC, 12 to 15 parts of ground calcium carbonate, 12 to 14 parts of mica powder, 10 to 12 parts of clay powder, 8 to 10 parts of carbon black powder, 6 to 8 parts of bentonite, 8 to 10 parts of aluminium hydroxide, 2 to 4 parts of talc powder, 1 to 2 parts of nano boron carbide, 1 to 3 parts of phosphoguanidine, 6 to 8 parts of zinc borate, 1 to 2 parts of stearic acid, 2 to 4 parts of high-melting-point paraffin, 1 to 2 parts of semi-refined paraffin wax, 5 to 8 parts of hydrotalcite, 3 to 4 parts of phosphite ester and 5 to 8 parts of modified filler. A cable processed with the cable material provided by the invention can resist high temperature, and the temperature resisting grade is 125 DEG C; the cable material has the advantages of environment-friendliness, good mechanical material performance and the like.

Description

A kind of environment-friendly heatproof composite elastic cable material for wires and cables
Technical field
The present invention relates to CABLE MATERIALS field, be specifically related to a kind of environment-friendly heatproof composite elastic cable material for wires and cables.
Background technology
Electric wire is important materials indispensable in industrial and agricultural production and the modern life, China is that the electric wire of whole world maximum is produced country, wires and cables industry occupies very important status in the national economy of China, but, at present, CABLE MATERIALS on market exists non-refractory, not ageing-resistant, and after weathering test, the phenomenon that becomes fragile of turning to be yellow appears in material.Electric wire fire aging and that cause is also more and more, how to reduce the incidence of fire and presence of fire time mortality ratio, low cigarette, Halogen, the developing direction that fire-retardant, environmental protection also becomes wires and cables industry.Wherein the demand of halide-free smokeless environment-friendly heatproof composite elastic cable material for wires and cables is increasing, the production of halide-free smokeless environment-friendly heatproof composite elastic cable material for wires and cables is in polyolefin substrate, to add a large amount of Shawinigan blacks or Shawinigan black to reach flame retardant effect mostly at present, yet, adding of a large amount of inorganic materials, physical and mechanical properties and the processing of CABLE MATERIALS have been affected.Fire-retardant, low cigarette, environmental protection, high temperature resistant, CABLE MATERIALS becomes the direction of CABLE MATERIALS development cheaply.
Summary of the invention
The invention provides a kind of environment-friendly heatproof composite elastic cable material for wires and cables and preparation method thereof.The cable being processed into by CABLE MATERIALS of the present invention has high temperature resistant, and temperature resistant grade is 125 ℃, has the advantages such as environmental protection, mechanical material performance be good.
The technical solution used in the present invention is:
A kind of environment-friendly heatproof composite elastic cable material for wires and cables, it is characterized in that, by the component raw material preparation of following weight part, obtained: polyvinyl chloride (PVC) RESINS 30-40, silicon rubber 20-30, polyacrylic rubber 20-30, soybean oil 5-8, dioctyl terephthalate 10-15, trioctyl trimellitate 6-8, tributyl citrate 8-10, linking agent TAC1-2, water-ground limestone 12-15, mica powder 12-14, potter's clay powder 10-12, carbon powder 8-10, wilkinite 6-8, aluminium hydroxide 8-10, talcum powder 2-4, nano boron carbide 1-2, phosphoguanidine 1-3, zinc borate 6-8, stearic acid 1-2, inspissated wax 2-4, SEMI-REFINED PARAFFIN WAX 1-2, hydrotalcite 5-8, phosphorous acid ester 3-4, modified filler 5-8,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 200-210, diatomite 120-130, sepiolite 10-12, nano-sized carbon 1-2, Zirconium tetrafluoride 1-2, alum 2-3, Fruit of Caraway essential oil 2-3, xitix 1-2, sodium alginate 2-3, precipitated silica 30-34, tea-polyphenol 3-4,2-hydroxypropyl acrylate 1-2, lapis amiridis 1-2, irgasfos 168 1-2;
B, by kaolin, diatomite, sepiolite, at 480-550 ℃, calcine 4-5h, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filters, and dries and obtains filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 9000-12000 rev/min, obtain.
Described environment-friendly heatproof composite elastic cable material for wires and cables, it is characterized in that, by the component raw material preparation of following weight part, obtained: polyvinyl chloride (PVC) RESINS 35, silicon rubber 25, polyacrylic rubber 25, soybean oil 7, dioctyl terephthalate 12, trioctyl trimellitate 8, tributyl citrate 9, linking agent TAC1, water-ground limestone 13, mica powder 13, potter's clay powder 11, carbon powder 9, wilkinite 7, aluminium hydroxide 9, talcum powder 3, nano boron carbide 1, phosphoguanidine 1, zinc borate 7, stearic acid 1, inspissated wax 3, SEMI-REFINED PARAFFIN WAX 2, hydrotalcite 6, phosphorous acid ester 3, modified filler 7,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 200, diatomite 125, sepiolite 11, nano-sized carbon 2, Zirconium tetrafluoride 1, alum 2.5, Fruit of Caraway essential oil 2, xitix 1.5, sodium alginate 2.5, precipitated silica 32, tea-polyphenol 3,2-hydroxypropyl acrylate 2, lapis amiridis 1, irgasfos 168 2;
B, by kaolin, diatomite, sepiolite, at 480-550 ℃, calcine 4-5h, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filters, and dries and obtains filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 9000-12000 rev/min, obtain.
The preparation method of CABLE MATERIALS of the present invention:
By formula rate, take each constitutive material, constitutive material is dropped into homogenizer mixing 5-6miu, blowing, the material mixing is put in twin screw extruder, extruding pelletization, then after entering and being dried in hot air dryer, obtain environment-friendly heatproof composite elastic cable material for wires and cables, while extruding, twin screw extruder temperature setting is set to: 114 ℃ of feeding sections, 175 ℃ of melt zones, melt conveying zone 175-182 ℃, 190 ℃ of mixing sections, 185 ℃ of homogenizing zones, 185 ℃ of head metering zones.
Beneficial effect
The present invention compared with prior art, it is main foundation material that polyvinyl chloride (PVC) RESINS, high-polymerization degree polyacrylate resin, PVC-NBR blend, PVC/PU blend are take in the present invention, add softening agent, stopping composition and other auxiliary agent, finally obtain environment-friendly heatproof composite elastic cable material for wires and cables finished product pellet, carry out in material sulfuration situation not needing, greatly improved the resistance to elevated temperatures of traditional thermoplastic polyvinyl chloride's material, temperature resistant grade is 125 ℃, has the advantages such as environmental protection, mechanical material performance be good.
Embodiment
, by the component raw material preparation of following weight (kg), obtained:
Polyvinyl chloride (PVC) RESINS 35, silicon rubber 25, polyacrylic rubber 25, soybean oil 7, dioctyl terephthalate 12, trioctyl trimellitate 8, tributyl citrate 9, linking agent TAC1, water-ground limestone 13, mica powder 13, potter's clay powder 11, carbon powder 9, wilkinite 7, aluminium hydroxide 9, talcum powder 3, nano boron carbide 1, phosphoguanidine 1, zinc borate 7, stearic acid 1, inspissated wax 3, SEMI-REFINED PARAFFIN WAX 2, hydrotalcite 6, phosphorous acid ester 3, modified filler 7
Wherein, modified filler is to be prepared and obtained by following method:
A. take off the raw material of row weight part: kaolin 200, diatomite 125, sepiolite 11, nano-sized carbon 2, Zirconium tetrafluoride 1, alum 2.5, Fruit of Caraway essential oil 2, xitix 1.5, sodium alginate 2.5, precipitated silica 32, tea-polyphenol 3,2-hydroxypropyl acrylate 2, lapis amiridis 1, irgasfos 168 2;
B, by kaolin, diatomite, sepiolite, at 480-550 ℃, calcine 4-5h, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filters, and dries and obtains filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 9000-12000 rev/min, obtain.
The preparation method of environment-friendly heatproof composite elastic cable material for wires and cables:
By formula rate, take each constitutive material, constitutive material is dropped into homogenizer mixing 5-6miu, blowing, the material mixing is put in twin screw extruder, extruding pelletization, then after entering and being dried in hot air dryer, obtain environment-friendly heatproof composite elastic cable material for wires and cables, while extruding, twin screw extruder temperature setting is set to: 114 ℃ of feeding sections, 175 ℃ of melt zones, melt conveying zone 175-182 ℃, 190 ℃ of mixing sections, 185 ℃ of homogenizing zones, 185 ℃ of head metering zones.
The performance test results of the CABLE MATERIALS that the present embodiment makes is as following table:
Figure BDA0000394407660000041

Claims (2)

1. an environment-friendly heatproof composite elastic cable material for wires and cables, it is characterized in that, by the component raw material preparation of following weight part, obtained: polyvinyl chloride (PVC) RESINS 30-40, silicon rubber 20-30, polyacrylic rubber 20-30, soybean oil 5-8, dioctyl terephthalate 10-15, trioctyl trimellitate 6-8, tributyl citrate 8-10, linking agent TAC 1-2, water-ground limestone 12-15, mica powder 12-14, potter's clay powder 10-12, carbon powder 8-10, wilkinite 6-8, aluminium hydroxide 8-10, talcum powder 2-4, nano boron carbide 1-2, phosphoguanidine 1-3, zinc borate 6-8, stearic acid 1-2, inspissated wax 2-4, SEMI-REFINED PARAFFIN WAX 1-2, hydrotalcite 5-8, phosphorous acid ester 3-4, modified filler 5-8,
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 200-210, diatomite 120-130, sepiolite 10-12, nano-sized carbon 1-2, Zirconium tetrafluoride 1-2, alum 2-3, Fruit of Caraway essential oil 2-3, xitix 1-2, sodium alginate 2-3, precipitated silica 30-34, tea-polyphenol 3-4,2-hydroxypropyl acrylate 1-2, lapis amiridis 1-2, irgasfos 168 1-2;
B, by kaolin, diatomite, sepiolite, at 480-550 ℃, calcine 4-5h, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filters, and dries and obtains filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 9000-12000 rev/min, obtain.
2. environment-friendly heatproof composite elastic cable material for wires and cables according to claim 1, is characterized in that, by the component raw material preparation of following weight part and obtain: polyvinyl chloride (PVC) RESINS 35, silicon rubber 25, polyacrylic rubber 25, soybean oil 7, dioctyl terephthalate 12,trioctyl trimellitate 8, tributyl citrate 9, linking agent TAC1, water-ground limestone 13, mica powder 13, potter's clay powder 11, carbon powder 9, wilkinite 7, aluminium hydroxide 9, talcum powder 3, nano boron carbide 1, phosphoguanidine 1, zinc borate 7, stearic acid 1, inspissated wax 3, SEMI-REFINED PARAFFIN WAX 2, hydrotalcite 6, phosphorous acid ester 3, modified filler 7
Described modified filler is to be prepared and obtained by following method: a. takes off the raw material of row weight part: kaolin 200, diatomite 125, sepiolite 11, nano-sized carbon 2, Zirconium tetrafluoride 1, alum 2.5, Fruit of Caraway essential oil 2, xitix 1.5, sodium alginate 2.5, precipitated silica 32, tea-polyphenol 3,2-hydroxypropyl acrylate 2, lapis amiridis 1, irgasfos 168 2;
B, by kaolin, diatomite, sepiolite, at 480-550 ℃, calcine 4-5h, be cooled to room temperature, after taking-up, add in the sodium hydroxide solution of 3-4% and grind 1-2 hour, then, add the hydrochloric acid soln of 12-15%, adjusting pH value is 4-5, ageing 10-15 hour, it is neutral that repeated hydrogenation sodium hydroxide solution regulates lapping liquid pH, filters, and dries and obtains filler powder;
C, above-mentioned gained powder is mixed with other remaining component, and even with the high speed dispersion of 9000-12000 rev/min, obtain.
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Cited By (15)

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CN103756225A (en) * 2014-01-23 2014-04-30 宜昌华润红旗电缆有限公司 High-flame-resistance filler and preparation method thereof as well as mining high-flame resistance flexible cable made from high-flame-resistance filler
CN104194219A (en) * 2014-09-01 2014-12-10 安徽太平洋电缆股份有限公司 Low-smoke low-halogen flame-retardant PVC cable material and preparation method thereof
CN104312066A (en) * 2014-10-30 2015-01-28 安徽电信器材贸易工业有限责任公司 Cable material with strong stability as well as preparation method thereof
CN104927008A (en) * 2015-07-07 2015-09-23 姚雳 Modified insulation cable material
CN105374439A (en) * 2015-11-24 2016-03-02 安徽南洋新材料科技股份有限公司 High-toughness abrasion-resistant damping cable used for ships
CN106189002A (en) * 2016-08-08 2016-12-07 安徽埃克森科技集团有限公司 A kind of petrochemical industry fluoroplastics oil resistant cable sheath
CN106349590A (en) * 2015-07-13 2017-01-25 日立金属株式会社 Vinyl chloride resin composition as well as electric wire and cable using same
CN106349588A (en) * 2015-07-13 2017-01-25 日立金属株式会社 Pvc composition as well as electric wire and cable using the same
CN106349589A (en) * 2015-07-13 2017-01-25 日立金属株式会社 Pvc composition as well as electric wire and cable using the same
CN106349601A (en) * 2016-08-26 2017-01-25 桐城市中汇塑业有限公司 PP-PVC blended plastic composite material
CN106519512A (en) * 2016-11-25 2017-03-22 安徽美翔塑业有限公司 Rubber material and preparation method thereof
CN106700369A (en) * 2016-12-05 2017-05-24 钦州市钦南区生产力促进中心 High-voltage cable and preparation method thereof
CN109161207A (en) * 2018-07-13 2019-01-08 安徽华菱电缆集团有限公司 A kind of cable low-smoke non-halogen flame-retardant silastic material and preparation method thereof
CN110105690A (en) * 2019-05-17 2019-08-09 天长市富达电子有限公司 A kind of high tenacity cold-resistant electric wire protective materials and preparation method thereof
US11359071B2 (en) * 2015-02-12 2022-06-14 Lg Chem, Ltd. Plasticizer composition and resin composition, and preparation method thereof

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CN102911439A (en) * 2012-09-18 2013-02-06 铜陵市铜都特种线缆厂 Fire-resistant control cable material for ships and method for preparing same
CN103214774A (en) * 2013-03-26 2013-07-24 安徽华峰电缆集团有限公司 Polyvinylchloride insulating electric power cable material and preparation method thereof

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CN102746549A (en) * 2012-06-07 2012-10-24 安徽胜华电缆集团有限公司 Polyethylene insulation power cable material for coal and method for preparing the same
CN102746593A (en) * 2012-06-07 2012-10-24 安徽胜华电缆集团有限公司 Nitrile rubber insulation flat cable material and preparation method
CN102746546A (en) * 2012-06-15 2012-10-24 安徽华通电缆集团有限公司 Halogen-free environmentally-friendly power cable material for wind power generation, and its preparation method
CN102911439A (en) * 2012-09-18 2013-02-06 铜陵市铜都特种线缆厂 Fire-resistant control cable material for ships and method for preparing same
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Cited By (20)

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Publication number Priority date Publication date Assignee Title
CN103756225A (en) * 2014-01-23 2014-04-30 宜昌华润红旗电缆有限公司 High-flame-resistance filler and preparation method thereof as well as mining high-flame resistance flexible cable made from high-flame-resistance filler
CN103756225B (en) * 2014-01-23 2015-08-05 宜昌华润红旗电缆有限公司 A kind of high flame retardant stopping composition and preparation method and the mining high flame retardant flexible cable be made up of it
CN104194219A (en) * 2014-09-01 2014-12-10 安徽太平洋电缆股份有限公司 Low-smoke low-halogen flame-retardant PVC cable material and preparation method thereof
CN104312066A (en) * 2014-10-30 2015-01-28 安徽电信器材贸易工业有限责任公司 Cable material with strong stability as well as preparation method thereof
US11359071B2 (en) * 2015-02-12 2022-06-14 Lg Chem, Ltd. Plasticizer composition and resin composition, and preparation method thereof
CN104927008A (en) * 2015-07-07 2015-09-23 姚雳 Modified insulation cable material
CN106349589A (en) * 2015-07-13 2017-01-25 日立金属株式会社 Pvc composition as well as electric wire and cable using the same
CN106349590A (en) * 2015-07-13 2017-01-25 日立金属株式会社 Vinyl chloride resin composition as well as electric wire and cable using same
CN106349588A (en) * 2015-07-13 2017-01-25 日立金属株式会社 Pvc composition as well as electric wire and cable using the same
CN106349590B (en) * 2015-07-13 2019-11-26 日立金属株式会社 Vinyl chloride resin composition and the electric wire and cable for using it
CN106349588B (en) * 2015-07-13 2020-02-21 日立金属株式会社 Vinyl chloride resin composition, and electric wire and cable using same
CN106349589B (en) * 2015-07-13 2019-12-10 日立金属株式会社 Vinyl chloride resin composition, and electric wire and cable using same
CN105374439A (en) * 2015-11-24 2016-03-02 安徽南洋新材料科技股份有限公司 High-toughness abrasion-resistant damping cable used for ships
CN105374439B (en) * 2015-11-24 2017-09-15 安徽南洋新材料科技股份有限公司 A kind of ship high-toughness wear-resistant damping cable
CN106189002A (en) * 2016-08-08 2016-12-07 安徽埃克森科技集团有限公司 A kind of petrochemical industry fluoroplastics oil resistant cable sheath
CN106349601A (en) * 2016-08-26 2017-01-25 桐城市中汇塑业有限公司 PP-PVC blended plastic composite material
CN106519512A (en) * 2016-11-25 2017-03-22 安徽美翔塑业有限公司 Rubber material and preparation method thereof
CN106700369A (en) * 2016-12-05 2017-05-24 钦州市钦南区生产力促进中心 High-voltage cable and preparation method thereof
CN109161207A (en) * 2018-07-13 2019-01-08 安徽华菱电缆集团有限公司 A kind of cable low-smoke non-halogen flame-retardant silastic material and preparation method thereof
CN110105690A (en) * 2019-05-17 2019-08-09 天长市富达电子有限公司 A kind of high tenacity cold-resistant electric wire protective materials and preparation method thereof

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Effective date of registration: 20171204

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Patentee after: Shi Sanwu

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Denomination of invention: Environment-friendly heat-proof composite elastic cable material for cables and cords

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