CN103485340B - A kind of antinode plate fore shaft steel pile casting device and construction method thereof - Google Patents

A kind of antinode plate fore shaft steel pile casting device and construction method thereof Download PDF

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Publication number
CN103485340B
CN103485340B CN201310425743.9A CN201310425743A CN103485340B CN 103485340 B CN103485340 B CN 103485340B CN 201310425743 A CN201310425743 A CN 201310425743A CN 103485340 B CN103485340 B CN 103485340B
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China
Prior art keywords
steel pile
pile casting
antinode plate
antinode
ring beam
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CN103485340A (en
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李宗平
郭佳嘉
李桂华
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CCCC Second Harbor Engineering Co
CCCC SHEC Fourth Engineering Co Ltd
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CCCC Second Harbor Engineering Co
CCCC SHEC Fourth Engineering Co Ltd
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Abstract

The invention discloses a kind of antinode plate fore shaft steel pile casting device and construction method thereof, belong to bridge foundation construction field, device comprises and to be joined end to end the annular steel pile casting that split forms by several antinode plates, antinode plate head and the tail are equipped with locking mechanism, adjacent wave web is connected by this locking mechanism, steel pile casting inwall removably connects and is fixed with at least bilevel horizontal ring beam, and horizontal ring beam is near steel pile casting top, and the horizontal ring beam of the superiors is provided with hanger.Construction method, comprises the following steps successively: the antinode plate prepared in advance is assembled into steel pile casting at the construction field (site); Steel pile casting installs additional horizontal ring beam; After integral hoisting puts in place, carry out entirety with vibrating hammer to steel pile casting and shake and sink to position, horizontal loops of dismantling girder system, carries out drilled pile construction; Pile driving construction hole to be drilled is complete, then pulls up one by one each antinode plate, recycles.The present invention is directed to super-large diameter drilled pile, construct more convenient, cost is lower.

Description

A kind of antinode plate fore shaft steel pile casting device and construction method thereof
Technical field
The invention belongs to bridge foundation construction field, be applicable to ultra-large type Bored Pile Foundation construction in water.
Background technology
1) conventional piles construction technology in water:
Steel pile casting is exactly in the process of carrying out pile foundation construction, and because soil property is unstable, construction reinforced bar concrete guard wall exists larger difficulty so adopt the retaining wall of steel to protect hole stake, prevents collapse hole from avoiding affecting a kind of works of construction speed and safety.It has stable hole wall, the hole that prevents from collapsing, form mud pressure, surface water can also be isolated, starter, spud pile position, the effect such as protection operation original ground.Steel pile casting is the important feature thing in Bored Pile Foundation of Bridge.Conventional steel casing adopts certain thickness steel plate scene or factory to roll.After completing, handling is to on-the-spot stake position place vibration-sunk.
2) limitation of traditional construction technique:
When traditional construction technique adopts steel pile casting to construct, after pile foundation construction completes, casing steel are not recyclable, thus cause great waste; And during conventional construction, in order to meet the local stability sexual needs of casing wall body, by job specfication requirement, casing wall thickness should reach radius-thickness ratio 1/120, and therefore traditional construction technique is only suitable for the less steel pile casting of drilled pile diameter, when stake footpath is more than 2.4 meters, when casing wall thickness is greater than 30mm, casing rolls difficulty will be increased greatly, adds great difficulty to the processing of steel pile casting, transport and lifting, and constructing, the difficulty of construction of shaking in heavy process also can increase greatly.Visible, traditional handicraft has certain limitation, and particularly in the work progress of large diameter pile, limitation is larger.
Summary of the invention
The object of the invention is to: for super-large diameter drilled pile (diameter is greater than 2.4m) construction, propose a kind ofly to construct antinode plate fore shaft steel pile casting device and construction method thereof more convenient, cost is lower.
The object of the invention is realized by following technical proposals:
A kind of antinode plate fore shaft steel pile casting device, comprise and to be joined end to end the annular steel pile casting that split forms by several antinode plates, described antinode plate head and the tail are equipped with locking mechanism, adjacent wave web is connected by this locking mechanism, described steel pile casting inwall removably connects and is fixed with horizontal ring beam at least two-layer up and down, and the horizontal ring beam of the superiors is provided with hanger.
In such scheme, for super-large diameter drilled pile (diameter is greater than 2.4m) construction, adopt antinode plate fore shaft steel pile casting, each antinode plate can factory directly realize processing also can on-the-spot processing in advance, working (machining) efficiency is higher; Each antinode plate can become steel pile casting by on-the-spot direct-assembling, fast and easy and not limiting by construction diameter; After large diameter pile construction, the steel of recyclable steel pile casting are reused, and reduce costs; Utilize the outer warpage of the plane of antinode plate, increase steel pile casting out of plane stiffness, thus meet structural stability requirement under less wall thickness, and then reduce dead load, reduce lifting and drop into.Horizontal ring beam, in order to set wave web fore shaft steel pile casting, is convenient to lifting simultaneously.
As selection, described antinode plate becomes section closely trapezoidal by a monoblock steel plate bending, its section configuration is by the main part in two-stage boss shape, the outside turnup in main part two ends is bent into the described locking mechanism that hook is formed, and the main part two-stage boss shape opening of each antinode plate of described steel pile casting is arranged alternately in steel pile casting or outside steel pile casting.
In such scheme, special locking mechanism and combination, after making drilled pile construction, can directly pull up each antinode plate one by one, recycles.
As selection, the locking mechanism that described each antinode plate connects is perfused with waterproofing agent.
In such scheme, improve the block-water performance of locking mechanism further.
As further selection, described waterproofing agent is butter or epoxy mortar.
As selection, described horizontal ring beam is spliced to form by multiple Curved beam head and the tail.
In such scheme, horizontal ring beam mounting or dismounting fast and easy, efficiency of construction is higher.
As selection, described horizontal ring beam is two-layer, and near steel pile casting top.
As selection, described horizontal ring beam removably connects fixing by bolt and described steel pile casting.
The main scheme of aforementioned the present invention and each further selection scheme thereof can independent assortment to form multiple scheme, be the present invention and can adopt and claimed scheme.
The construction method of aforementioned waves web fore shaft steel pile casting device, comprises the following steps successively:
A, the antinode plate prepared in advance is assembled into steel pile casting at the construction field (site);
B, on steel pile casting, install horizontal ring beam additional;
After C, integral hoisting put in place, carry out entirety with vibrating hammer to steel pile casting and shake and sink to position, horizontal loops of dismantling girder system, carries out drilled pile construction;
D, pile driving construction hole to be drilled are complete, then pull up one by one each antinode plate, recycle.
Beneficial effect of the present invention: this steel sheet pile shaped steel casing device, overcome the shortcomings such as the construction of conventional steel casing is not recyclable, wall thickness large, outerplanar rigidity is little, use the method, great deal of steel can be saved, reduce structure wall thickness, increase structure outerplanar rigidity, reduce super-large diameter drilled pile construction difficulty.
Accompanying drawing explanation
Fig. 1 is the antinode plate fore shaft steel pile casting device floor map of the embodiment of the present invention;
Fig. 2 is the partial enlarged drawing of Fig. 1;
Elevational schematic view when Fig. 3 is the antinode plate fore shaft steel pile casting device lifting of the embodiment of the present invention;
1 be antinode plate, 2 be wherein steel pile casting, 3 be horizontal ring beam, 4 be hanger, 5 be vertical secondary beam, 6 be hawser, 11 for locking mechanism, 12 is main part.
Detailed description of the invention
Following non-limiting examples is for illustration of the present invention.
As Figure 1-3, a kind of antinode plate fore shaft steel pile casting device, comprise and to be joined end to end the annular steel pile casting 2 that split forms by several antinode plates 1, antinode plate 1 head and the tail are equipped with locking mechanism 11, adjacent wave web 1 is connected by this locking mechanism 11, steel pile casting 2 inwall removably connects and is fixed with bilevel horizontal ring beam 3, and horizontal ring beam 3 is near steel pile casting 2 top, and the horizontal ring beam 3 of the superiors is provided with hanger 4.Antinode plate 1 becomes section closely trapezoidal by a monoblock steel plate bending, its section configuration is by the main part 12 in two-stage boss shape, the outside turnup in main part 11 two ends is bent into the locking mechanism 11 that hook is formed, and the main part 12 two-stage boss shape opening of each antinode plate 1 of steel pile casting 2 is in steel pile casting 2 or be arranged alternately outside steel pile casting 2.The locking mechanism 11 that each antinode plate 1 connects is perfused with waterproofing agent, and waterproofing agent is butter or epoxy mortar.Horizontal ring beam 3 is spliced to form by multiple Curved beam head and the tail, and removably connects fixing by bolt and steel pile casting 2.Between upper and lower horizontal ring beam 3, vertical secondary beam 5 can also be set.
The construction method of aforementioned waves web fore shaft steel pile casting device, comprises the following steps successively:
A, the antinode plate 1 prepared in advance is assembled into steel pile casting 2 at the construction field (site);
B, on steel pile casting 2, install horizontal ring beam 3 additional;
After C, integral hoisting put in place, carry out entirety with vibrating hammer to steel pile casting 2 and shake and sink to position, horizontal ring beam 3 of dismantling is carry out drilled pile construction;
D, pile driving construction hole to be drilled are complete, then pull up one by one each antinode plate 1, recycle.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.

Claims (6)

1. an antinode plate fore shaft steel pile casting device, it is characterized in that: comprise and to be joined end to end the annular steel pile casting that split forms by several antinode plates, described antinode plate head and the tail are equipped with locking mechanism, adjacent wave web is connected by this locking mechanism, described steel pile casting inwall removably connects and is fixed with horizontal ring beam at least two-layer up and down, and the horizontal ring beam of the superiors is provided with hanger; Described antinode plate becomes section closely trapezoidal by a monoblock steel plate bending, its section configuration is by the main part in two-stage boss shape, the outside turnup in main part two ends is bent into the described locking mechanism that hook is formed, and the main part two-stage boss shape opening of each antinode plate of described steel pile casting is arranged alternately in steel pile casting or outside steel pile casting; The locking mechanism that described each antinode plate connects is perfused with waterproofing agent.
2. antinode plate fore shaft steel pile casting device as claimed in claim 1, is characterized in that: described waterproofing agent is butter or epoxy mortar.
3. antinode plate fore shaft steel pile casting device as claimed in claim 1, is characterized in that: described horizontal ring beam is spliced to form by multiple Curved beam head and the tail.
4. antinode plate fore shaft steel pile casting device as claimed in claim 1, is characterized in that: described horizontal ring beam is two-layer, and near steel pile casting top.
5. antinode plate fore shaft steel pile casting device as claimed in claim 1, is characterized in that: described horizontal ring beam removably connects fixing by bolt and described steel pile casting.
6. the construction method of the antinode plate fore shaft steel pile casting device as described in claim arbitrary in claim 1 to 5, is characterized in that comprising the following steps successively:
A, the antinode plate prepared in advance is assembled into steel pile casting at the construction field (site);
B, on steel pile casting, install horizontal ring beam additional;
After C, integral hoisting put in place, carry out entirety with vibrating hammer to steel pile casting and shake and sink to position, horizontal loops of dismantling girder system, carries out drilled pile construction;
D, pile driving construction hole to be drilled are complete, then pull up one by one each antinode plate, recycle.
CN201310425743.9A 2013-09-18 2013-09-18 A kind of antinode plate fore shaft steel pile casting device and construction method thereof Active CN103485340B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104988915B (en) * 2015-07-15 2017-03-29 中铁上海工程局集团有限公司 A kind of prefabricated installation method of detachable steel casing and under water connection beam
CN106677176B (en) * 2016-12-30 2018-10-26 重庆中材参天建材有限公司 A kind of steel pile casting device convenient for recycling
CN109958128B (en) * 2019-04-01 2024-02-27 浙江交工路桥建设有限公司 Pile foundation drilling steel casing inserted into land deep soil layer and recovery method thereof
CN110469272B (en) * 2019-07-31 2020-10-23 中国一冶集团有限公司 Reaming and recovering device for pile foundation casing follow-up construction

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000027176A (en) * 1998-07-06 2000-01-25 Midori:Kk Steel sheet pile and paired steel sheet pile
CN2469046Y (en) * 2001-04-04 2002-01-02 陈扬德 Prefabricated steel bar reinforced concrete bulk head for piles
CN101250880A (en) * 2007-12-19 2008-08-27 中铁大桥局集团第一工程有限公司 Method for embedding and fixing steel tube concrete pile and steel tube pile anchor
CN103276729A (en) * 2013-06-03 2013-09-04 浙江金筑交通建设有限公司 Moving steel casing and cast-in-place pile construction method using same
CN203475425U (en) * 2013-09-18 2014-03-12 中交二航局第四工程有限公司 Loop plate preliminary shaft steel casing device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000027176A (en) * 1998-07-06 2000-01-25 Midori:Kk Steel sheet pile and paired steel sheet pile
CN2469046Y (en) * 2001-04-04 2002-01-02 陈扬德 Prefabricated steel bar reinforced concrete bulk head for piles
CN101250880A (en) * 2007-12-19 2008-08-27 中铁大桥局集团第一工程有限公司 Method for embedding and fixing steel tube concrete pile and steel tube pile anchor
CN103276729A (en) * 2013-06-03 2013-09-04 浙江金筑交通建设有限公司 Moving steel casing and cast-in-place pile construction method using same
CN203475425U (en) * 2013-09-18 2014-03-12 中交二航局第四工程有限公司 Loop plate preliminary shaft steel casing device

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