Summary of the invention
The object of the present invention is to provide a kind of probio protein feed and method thereof of utilizing yellow ginger to produce, the accessory substance starch and the cellulose that utilize turmeric saponin to produce are prepared probio protein feed, have realized the resource of yellow ginger accessory substance, have improved economic benefit.
The present invention is achieved through the following technical solutions:
Utilize yellow ginger to produce a method for probio protein feed, comprise the steps,
1) yellow ginger cellulosic and starch separate: after yellow ginger is cleaned to pulverizing, filtration obtains cellulosic; To leach thing and leave standstill and be divided into three layers, upper strata is supernatant, and centre be suspension, and lower floor is starch, pours out supernatant for subsequent use, isolates lower floor's starch and also washs;
2) yellow ginger cellulosic fermentation: add wheat bran, ammonium sulfate and Tween 80 in yellow ginger cellulosic, and stir and obtain cellulosic mixture, then sterilizing is cooled to 35-40 DEG C of access Trichoderma viride, after 27-33 DEG C of constant temperature culture 3-4d, obtain the yellow ginger fibrous residue of cellulase and mycoprotein;
3) Dioscorea. zingiberensis Wright Starch liquefying-saccharifying: the Dioscorea. zingiberensis Wright Starch after washing is added to supernatant, making solid content in starch milk is 8-12%, its pH value is adjusted to 6.2-6.5, and is warming up to 70-80 DEG C, then add AMS and calcium chloride, and be incubated enzymolysis 1-2h, then cool the temperature to 55-60 DEG C, then pH value is adjusted to 5.4-6.0, and add carbohydrase and Pullulanase, insulation enzymolysis 3-4h, obtains Dioscorea. zingiberensis Wright Starch enzymolysis liquid;
4) probio protein feed preparation: Dioscorea. zingiberensis Wright Starch enzymolysis liquid is cooled to after 45-50 DEG C, adds (NH
4)
2sO
4, peptone, anhydrous sodium acetate, diammonium hydrogen citrate, Tween 80, magnesium sulfate, manganese sulfate, dipotassium hydrogen phosphate, stir and regulate pH value to obtain mixed enzymolysis liquid to 5.0-6.0, access again Paula enlightening yeast and lactobacillus acidophilus, 34-39 DEG C of bottom fermentation 48-60h, after yellow ginger fibrous residue is added, mix, and low temperature drying obtains yellow ginger probio protein feed.
Further, in step 1), yellow ginger adopts the cadmium yellow ginger of water content 65-70%.
Further, in step 1), adopt 80-100 object filter-cloth filtering to obtain cellulosic, leach after thing leaves standstill 5-6h and be divided into three layers.
Further, step 2) in, in yellow ginger cellulosic, in every kilogram of yellow ginger cellulosic, add respectively in proportion the Tween 80 of the wheat bran of 20-25g and the ammonium sulfate of 10-20g and 0.8-1.2ml.
Further, step 2) in, sterilizing 20min-25min at the temperature of 121 DEG C, is cooled to, after 35 DEG C-40 DEG C, access in proportion the Trichoderma viride liquid spawn of 6-10ml in every 100mg cellulosic mixture.
Further, in step 3), add after AMS and calcium chloride, the vigor of corresponding every gram of starch AMS is 200-240U, the Ca in every kilogram of starch
2+ion concentration is 200-240mg.
Further, in step 3), add after carbohydrase and Pullulanase, the vigor of corresponding every gram of turmeric starch saccharification enzyme is 240-300U, and the vigor of Pullulanase is 20-40U.
Further, in step 4), add (the NH of 8-10g by every liter of Dioscorea. zingiberensis Wright Starch enzymolysis liquid
4)
2sO
4, the peptone of 4-5g, the anhydrous sodium acetate of 2-3.0g, the diammonium hydrogen citrate of 5-6g, the Tween 80 of 0.8-1.0mL, the magnesium sulfate of 0.2-0.3g, the manganese sulfate of 0.04-0.06g, the dipotassium hydrogen phosphate of 2.0-4.0g.
Further, in step 4), in every 100ml mixed enzymolysis liquid, access respectively in proportion Paula lactobacillus acidophilus bacterial classification enlightening yeast and 6-8ml of 4-6ml.
A probio protein feed that utilizes yellow ginger to produce, is made by the above method of utilizing yellow ginger to produce probio protein feed described in any one.
Compared with prior art, the present invention has following useful technique effect:
A kind of method of utilizing yellow ginger to produce probio protein feed of the present invention, first separates the starch in yellow ginger and cellulosic by mechanical means, cellulosic is obtained to the fibrous residue of cellulase and mycoprotein for solid state fermentation; Then the suspension during by separating starch is for the extraction of follow-up saponin, supernatant is joined in Dioscorea. zingiberensis Wright Starch, realize recycling of waste water, Dioscorea. zingiberensis Wright Starch breast through liquefaction, after saccharification for cultivating probio---Paula enlightening yeast and lactobacillus acidophilus, fully mix by cellulose fermentation thing and probiotic bacterial cultures the probio protein feed that obtains cellulase subsequently.
Simultaneously owing in the time that saponin is extracted production, starch and cellulosic being separated, therefore while production, acid hydrolysis volume and solid content greatly reduce, make sour use amount reduce 85-93%, hydrolysate is washed neutral water consumption and is also down to original 10-15%, the amount of gasoline that follow-up saponin is extracted is also down to original 10-20%, fully realize starch and cellulosic comprehensive utilization in turmeric saponin production process, improved productivity effect, greatly reduced discharge capacity and pollution.
Further, by the control to the vigor that adds enzyme in step and the control to other admixture quality, and the control of technological parameter, improve the content of active principle in protein feed, ensured the quality of product.
A kind of probio protein feed that utilizes yellow ginger to produce of the present invention, be rich in Paula enlightening yeast, lactobacillus acidophilus, Trichoderma viride and cellulase, not only can be the useful animal health of livestock probiotic supplemented, and cellulase in feed can also promote the absorption to nutriment and improve efficiency of feed utilization.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is described in further detail, and the explanation of the invention is not limited.
Example 1
Utilize yellow ginger to produce a method for probio protein feed, comprise the steps,
1) yellow ginger cellulosic and starch separate: after yellow ginger is cleaned to pulverizing, filtration obtains cellulosic; To leach thing and leave standstill and be divided into three layers, upper strata is supernatant, and centre be suspension, and lower floor is starch, pours out supernatant for subsequent use, isolates lower floor's starch and also washs; Preferably, yellow ginger adopts the cadmium yellow ginger of water content 65%; Concrete employing 100 object filter-cloth filterings obtain cellulosic, leach after thing leaves standstill 6h and are divided into three layers.
2) yellow ginger cellulosic fermentation: add wheat bran, ammonium sulfate and Tween 80 in yellow ginger cellulosic, and stir and obtain cellulosic mixture, then sterilizing is cooled to 35 DEG C of access Trichoderma virides, after 30 DEG C of constant temperature culture 3d, obtains the yellow ginger fibrous residue of cellulase and mycoprotein; Concrete, in yellow ginger cellulosic, in every kilogram of yellow ginger cellulosic, add respectively in proportion the Tween 80 of the wheat bran of 20g and the ammonium sulfate of 10g and 0.8ml; Sterilizing 20min at the temperature of 121 DEG C, is cooled to after 35 DEG C, accesses in proportion the Trichoderma viride liquid spawn of 10ml in every 100mg cellulosic mixture.
3) Dioscorea. zingiberensis Wright Starch liquefying-saccharifying: the Dioscorea. zingiberensis Wright Starch after washing is added to supernatant, making solid content in starch milk is 8%, its pH value is adjusted to 6.2, and is warming up to 80 DEG C, then add AMS and calcium chloride, and be incubated enzymolysis 1.5h, then cool the temperature to 58 DEG C, then pH value is adjusted to 5.5, and add carbohydrase and Pullulanase, insulation enzymolysis 3h, obtains Dioscorea. zingiberensis Wright Starch enzymolysis liquid; Concrete, adding after AMS and calcium chloride, the vigor of corresponding every gram of starch AMS is 240U, the Ca in every kilogram of starch
2+ion concentration is 240mg; Add after carbohydrase and Pullulanase, the vigor of corresponding every gram of turmeric starch saccharification enzyme is 300U, and the vigor of Pullulanase is 40U.
4) probio protein feed preparation: Dioscorea. zingiberensis Wright Starch enzymolysis liquid is cooled to after 45 DEG C, adds (NH
4)
2sO
4, peptone, anhydrous sodium acetate, diammonium hydrogen citrate, Tween 80, magnesium sulfate, manganese sulfate, dipotassium hydrogen phosphate, stir and regulate pH value to 6.0 to obtain mixed enzymolysis liquid, access again Paula enlightening yeast and lactobacillus acidophilus, 37 DEG C of bottom fermentation 60h, after will yellow ginger fibrous residue adding, mix, and low temperature drying obtains yellow ginger probio albumen and raises.Concrete, add (the NH of 10g by every liter of Dioscorea. zingiberensis Wright Starch enzymolysis liquid
4)
2sO
4, the peptone of 5.0g, the anhydrous sodium acetate of 3.0g, the diammonium hydrogen citrate of 6.0g, the Tween 80 of 1.0mL, the magnesium sulfate of 0.3g, the manganese sulfate of 0.06g, the dipotassium hydrogen phosphate of 4.0g; In every 100ml mixed enzymolysis liquid, access respectively in proportion Paula lactobacillus acidophilus bacterial classification enlightening yeast and 6ml of 4ml.
Example 2
Utilize yellow ginger to produce a method for probio protein feed, comprise the steps,
1) yellow ginger cellulosic and starch separate: after yellow ginger is cleaned to pulverizing, filtration obtains cellulosic; To leach thing and leave standstill and be divided into three layers, upper strata is supernatant, and centre be suspension, and lower floor is starch, pours out supernatant for subsequent use, isolates lower floor's starch and also washs; Preferably, yellow ginger adopts the cadmium yellow ginger of water content 66%; Concrete employing 80 object filter-cloth filterings obtain cellulosic, leach after thing leaves standstill 5h and are divided into three layers.
2) yellow ginger cellulosic fermentation: add wheat bran, ammonium sulfate and Tween 80 in yellow ginger cellulosic, and stir and obtain cellulosic mixture, then sterilizing is cooled to 35 DEG C of access Trichoderma virides, after 30 DEG C of constant temperature culture 4d, obtains the yellow ginger fibrous residue of cellulase and mycoprotein; Concrete, in yellow ginger cellulosic, in every kilogram of yellow ginger cellulosic, add respectively in proportion the Tween 80 of the wheat bran of 25g and the ammonium sulfate of 20g and 1.2ml; Sterilizing 20min at the temperature of 121 DEG C, is cooled to after 35 DEG C, accesses in proportion the Trichoderma viride liquid spawn of 10ml in every 100mg cellulosic mixture.
3) Dioscorea. zingiberensis Wright Starch liquefying-saccharifying: the Dioscorea. zingiberensis Wright Starch after washing is added to supernatant, making solid content in starch milk is 9%, its pH value is adjusted to 6.3, and is warming up to 75 DEG C, then add AMS and calcium chloride, and be incubated enzymolysis 2h, then cool the temperature to 60 DEG C, then pH value is adjusted to 5.8, and add carbohydrase and Pullulanase, insulation enzymolysis 4h, obtains Dioscorea. zingiberensis Wright Starch enzymolysis liquid; Concrete, adding after AMS and calcium chloride, the vigor of corresponding every gram of starch AMS is 220U, the Ca in every kilogram of starch
2+ion concentration is 220mg; Add after carbohydrase and Pullulanase, the vigor of corresponding every gram of turmeric starch saccharification enzyme is 240U, and the vigor of Pullulanase is 20U.
4) probio protein feed preparation: Dioscorea. zingiberensis Wright Starch enzymolysis liquid is cooled to after 45 DEG C, adds (NH
4)
2sO
4, peptone, anhydrous sodium acetate, diammonium hydrogen citrate, Tween 80, magnesium sulfate, manganese sulfate, dipotassium hydrogen phosphate, stir and regulate pH value to 5.5 to obtain mixed enzymolysis liquid, access again Paula enlightening yeast and lactobacillus acidophilus, 37 DEG C of bottom fermentation 48h, after will yellow ginger fibrous residue adding, mix, and low temperature drying obtains yellow ginger probio albumen and raises.Concrete, add (the NH of 8.0g by every liter of Dioscorea. zingiberensis Wright Starch enzymolysis liquid
4)
2sO
4, the peptone of 4.0g, the anhydrous sodium acetate of 2.0g, the diammonium hydrogen citrate of 5.0g, the Tween 80 of 0.8mL, the magnesium sulfate of 0.2g, the manganese sulfate of 0.04g, the dipotassium hydrogen phosphate of 2.0g; In every 100ml mixed enzymolysis liquid, access respectively in proportion Paula lactobacillus acidophilus bacterial classification enlightening yeast and 8ml of 6ml.
Example 3
Utilize yellow ginger to produce a method for probio protein feed, comprise the steps,
1) yellow ginger cellulosic and starch separate: after yellow ginger is cleaned to pulverizing, filtration obtains cellulosic; To leach thing and leave standstill and be divided into three layers, upper strata is supernatant, and centre be suspension, and lower floor is starch, pours out supernatant for subsequent use, isolates lower floor's starch and also washs; Preferably, yellow ginger adopts the cadmium yellow ginger of water content 67%; Concrete employing 90 object filter-cloth filterings obtain cellulosic, leach after thing leaves standstill 6h and are divided into three layers.
2) yellow ginger cellulosic fermentation: add wheat bran, ammonium sulfate and Tween 80 in yellow ginger cellulosic, and stir and obtain cellulosic mixture, then sterilizing is cooled to 40 DEG C of access Trichoderma virides, after 33 DEG C of constant temperature culture 3d, obtains the yellow ginger fibrous residue of cellulase and mycoprotein; Concrete, in yellow ginger cellulosic, in every kilogram of yellow ginger cellulosic, add respectively in proportion the Tween 80 of the wheat bran of 21g and the ammonium sulfate of 12g and 0.9ml; Sterilizing 25min at the temperature of 121 DEG C, is cooled to after 40 DEG C, accesses in proportion the Trichoderma viride liquid spawn of 7ml in every 100mg cellulosic mixture.
3) Dioscorea. zingiberensis Wright Starch liquefying-saccharifying: the Dioscorea. zingiberensis Wright Starch after washing is added to supernatant, making solid content in starch milk is 10%, its pH value is adjusted to 6.4, and is warming up to 70 DEG C, then add AMS and calcium chloride, and be incubated enzymolysis 1h, then cool the temperature to 55 DEG C, then pH value is adjusted to 5.4, and add carbohydrase and Pullulanase, insulation enzymolysis 3.5h, obtains Dioscorea. zingiberensis Wright Starch enzymolysis liquid; Concrete, adding after AMS and calcium chloride, the vigor of corresponding every gram of starch AMS is 210U, the Ca in every kilogram of starch
2+ion concentration is 230mg; Add after carbohydrase and Pullulanase, the vigor of corresponding every gram of turmeric starch saccharification enzyme is 250U, and the vigor of Pullulanase is 30U.
4) probio protein feed preparation: Dioscorea. zingiberensis Wright Starch enzymolysis liquid is cooled to after 50 DEG C, adds (NH
4)
2sO
4, peptone, anhydrous sodium acetate, diammonium hydrogen citrate, Tween 80, magnesium sulfate, manganese sulfate, dipotassium hydrogen phosphate, stir and regulate pH value to 5.0 to obtain mixed enzymolysis liquid, access again Paula enlightening yeast and lactobacillus acidophilus, 34 DEG C of bottom fermentation 50h, after will yellow ginger fibrous residue adding, mix, and low temperature drying obtains yellow ginger probio albumen and raises.Concrete, add (the NH of 9.0g by every liter of Dioscorea. zingiberensis Wright Starch enzymolysis liquid
4)
2sO
4, the peptone of 4.5g, the anhydrous sodium acetate of 2.5g, the diammonium hydrogen citrate of 5.5g, the Tween 80 of 0.9mL, the magnesium sulfate of 0.2g, the manganese sulfate of 0.04g, the dipotassium hydrogen phosphate of 2.0g; In every 100ml mixed enzymolysis liquid, access respectively in proportion Paula lactobacillus acidophilus bacterial classification enlightening yeast and 8ml of 6ml.
Example 4
Utilize yellow ginger to produce a method for probio protein feed, comprise the steps,
1) yellow ginger cellulosic and starch separate: after yellow ginger is cleaned to pulverizing, filtration obtains cellulosic; To leach thing and leave standstill and be divided into three layers, upper strata is supernatant, and centre be suspension, and lower floor is starch, pours out supernatant for subsequent use, isolates lower floor's starch and also washs; Preferably, yellow ginger adopts the cadmium yellow ginger of water content 68%; Concrete employing 85 object filter-cloth filterings obtain cellulosic, leach after thing leaves standstill 5h and are divided into three layers.
2) yellow ginger cellulosic fermentation: add wheat bran, ammonium sulfate and Tween 80 in yellow ginger cellulosic, and stir and obtain cellulosic mixture, then sterilizing is cooled to 36 DEG C of access Trichoderma virides, after 27 DEG C of constant temperature culture 4d, obtains the yellow ginger fibrous residue of cellulase and mycoprotein; Concrete, in yellow ginger cellulosic, in every kilogram of yellow ginger cellulosic, add respectively in proportion the Tween 80 of the wheat bran of 22g and the ammonium sulfate of 14g and 1.0ml; Sterilizing 21min at the temperature of 121 DEG C, is cooled to after 36 DEG C, accesses in proportion the Trichoderma viride liquid spawn of 6ml in every 100mg cellulosic mixture.
3) Dioscorea. zingiberensis Wright Starch liquefying-saccharifying: the Dioscorea. zingiberensis Wright Starch after washing is added to supernatant, making solid content in starch milk is 11%, its pH value is adjusted to 6.5, and is warming up to 72 DEG C, then add AMS and calcium chloride, and be incubated enzymolysis 1.8h, then cool the temperature to 56 DEG C, then pH value is adjusted to 6.0, and add carbohydrase and Pullulanase, insulation enzymolysis 3h, obtains Dioscorea. zingiberensis Wright Starch enzymolysis liquid; Concrete, adding after AMS and calcium chloride, the vigor of corresponding every gram of starch AMS is 240U, the Ca in every kilogram of starch
2+ion concentration is 210mg; Add after carbohydrase and Pullulanase, the vigor of corresponding every gram of turmeric starch saccharification enzyme is 270U, and the vigor of Pullulanase is 25U.
4) probio protein feed preparation: Dioscorea. zingiberensis Wright Starch enzymolysis liquid is cooled to after 48 DEG C, adds (NH
4)
2sO
4, peptone, anhydrous sodium acetate, diammonium hydrogen citrate, Tween 80, magnesium sulfate, manganese sulfate, dipotassium hydrogen phosphate, stir and regulate pH value to 6.0 to obtain mixed enzymolysis liquid, access again Paula enlightening yeast and lactobacillus acidophilus, 39 DEG C of bottom fermentation 55h, after will yellow ginger fibrous residue adding, mix, and low temperature drying obtains yellow ginger probio albumen and raises.Concrete, add (the NH of 8.5g by every liter of Dioscorea. zingiberensis Wright Starch enzymolysis liquid
4)
2sO
4, the peptone of 4.0g, the anhydrous sodium acetate of 3.0g, the diammonium hydrogen citrate of 5.0g, the Tween 80 of 1.0mL, the magnesium sulfate of 0.2g, the manganese sulfate of 0.06g, the dipotassium hydrogen phosphate of 4.0g; In every 100ml mixed enzymolysis liquid, access respectively in proportion Paula lactobacillus acidophilus bacterial classification enlightening yeast and 8ml of 4ml.
Example 5
Utilize yellow ginger to produce a method for probio protein feed, comprise the steps,
1) yellow ginger cellulosic and starch separate: after yellow ginger is cleaned to pulverizing, filtration obtains cellulosic; To leach thing and leave standstill and be divided into three layers, upper strata is supernatant, and centre be suspension, and lower floor is starch, pours out supernatant for subsequent use, isolates lower floor's starch and also washs; Preferably, yellow ginger adopts the cadmium yellow ginger of water content 70%; Concrete employing 95 object filter-cloth filterings obtain cellulosic, leach after thing leaves standstill 6h and are divided into three layers.
2) yellow ginger cellulosic fermentation: add wheat bran, ammonium sulfate and Tween 80 in yellow ginger cellulosic, and stir and obtain cellulosic mixture, then sterilizing is cooled to 38 DEG C of access Trichoderma virides, after 31 DEG C of constant temperature culture 3d, obtains the yellow ginger fibrous residue of cellulase and mycoprotein; Concrete, in yellow ginger cellulosic, in every kilogram of yellow ginger cellulosic, add respectively in proportion the Tween 80 of the wheat bran of 24g and the ammonium sulfate of 16g and 1.1ml; Sterilizing 23min at the temperature of 121 DEG C, is cooled to after 37 DEG C, accesses in proportion the Trichoderma viride liquid spawn of 9ml in every 100mg cellulosic mixture.
3) Dioscorea. zingiberensis Wright Starch liquefying-saccharifying: the Dioscorea. zingiberensis Wright Starch after washing is added to supernatant, making solid content in starch milk is 12%, its pH value is adjusted to 6.2, and is warming up to 78 DEG C, then add AMS and calcium chloride, and be incubated enzymolysis 1.4h, then cool the temperature to 59 DEG C, then pH value is adjusted to 5.7, and add carbohydrase and Pullulanase, insulation enzymolysis 4h, obtains Dioscorea. zingiberensis Wright Starch enzymolysis liquid; Concrete, adding after AMS and calcium chloride, the vigor of corresponding every gram of starch AMS is 230U, the Ca in every kilogram of starch
2+ion concentration is 240mg; Add after carbohydrase and Pullulanase, the vigor of corresponding every gram of turmeric starch saccharification enzyme is 290U, and the vigor of Pullulanase is 35U.
4) probio protein feed preparation: Dioscorea. zingiberensis Wright Starch enzymolysis liquid is cooled to after 46 DEG C, adds (NH
4)
2sO
4, peptone, anhydrous sodium acetate, diammonium hydrogen citrate, Tween 80, magnesium sulfate, manganese sulfate, dipotassium hydrogen phosphate, stir and regulate pH value to 5.0 to obtain mixed enzymolysis liquid, access again Paula enlightening yeast and lactobacillus acidophilus, 35 DEG C of bottom fermentation 57h, after will yellow ginger fibrous residue adding, mix, and low temperature drying obtains yellow ginger probio albumen and raises.Concrete, add (the NH of 9.5g by every liter of Dioscorea. zingiberensis Wright Starch enzymolysis liquid
4)
2sO
4, the peptone of 5.0g, the anhydrous sodium acetate of 2.0g, the diammonium hydrogen citrate of 6.0g, the Tween 80 of 0.8mL, the magnesium sulfate of 0.3g, the manganese sulfate of 0.04g, the dipotassium hydrogen phosphate of 2.0g; In every 100ml mixed enzymolysis liquid, access respectively in proportion Paula lactobacillus acidophilus bacterial classification enlightening yeast and 6ml of 6ml.