CN103466316A - Automatic device for production of air conditioning heat exchanger cores and using method - Google Patents
Automatic device for production of air conditioning heat exchanger cores and using method Download PDFInfo
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- CN103466316A CN103466316A CN2013104072911A CN201310407291A CN103466316A CN 103466316 A CN103466316 A CN 103466316A CN 2013104072911 A CN2013104072911 A CN 2013104072911A CN 201310407291 A CN201310407291 A CN 201310407291A CN 103466316 A CN103466316 A CN 103466316A
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- core body
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Abstract
Disclosed are an automatic device for production of air conditioning heat exchanger cores and a using method. The automatic device is characterized in that the automatic device is provided with a core cooling conveying device, a positioning workbench, mechanical arms, bending machines, a core storage cabinet, an inserting workbench and the like; the mechanical arms, the bending machines and the like which are arranged in the automatic device can be depended on to achieve automatic carrying and bending of the cores; the cores which are too late to bend can be placed in the core storage cabinet temporarily. According to the automatic device for the production of the air conditioning heat exchanger cores and the using method, the operating efficiency of the equipment can be greatly improved and the labor intensity of workers is reduced.
Description
Technical field
The invention belongs to a kind of air-condition heat exchanger core body production operatorless device.
Background technology
In family expenses and the production of business air conditioner heat exchanger core body, after pipe type heat exchanger heat transferring medium runner pipe is welded, need the heat exchanger core body to carry out cooling, carry out the core body bending by manually being transported on angle bender after cooling, then manually deliver to docking station and carry out the pipeline connection, thereby when making half-blank and assembling for air conditioner.At present, this mode of production adopted in the Quantity production of air-condition heat exchanger core body exists the shortcomings such as production efficiency is low, workman's labour intensity is large.Especially concerning Haier, the large-scale domestic air conditioner of this class of Gree manufacturing enterprise, the mode of production of this backwardness of transformation is imperative.
Summary of the invention
Technical matters to be solved by this invention is, under the condition that does not change original technological process of production, by the automatization level improved in production technology, reaches the purpose of enhancing productivity, reduce labour intensity.
Technical solution of the present invention can realize according to following mode, specifically as shown in accompanying drawing 1 and Fig. 2: this device is provided with core body cooling conveying device (1), positioning table (3), the first manipulator (4), the second manipulator (5), first fold bender (6), the second angle bender (7), core body storage cabinet (8), plug-in mounting bench board (9) and band conveyor (10), in figure, (2) are core body, wherein an end of core body cooling conveying device (1) is deep in the swinging radius of the first manipulator (4), the first manipulator (4) and the second manipulator (5) are arranged on respectively on ground frame separately, be provided with positioning table (3) in the swinging radius of the first manipulator (4), first fold bender (6), the second angle bender (7) and core body storage cabinet (8), comprise first fold bender (6) in the swinging radius of the second manipulator (5), the second angle bender (7) and plug-in mounting bench board (9), be provided with band conveyor (10) in plug-in mounting bench board (9), the first manipulator (4) in device and the second manipulator (5) be according to the requirement of this equipment, design can automatic rotary common clamper, by its control system, controlled, guarantee that it carries out work without any confusion, the first manipulator is equipped with camera system on (4).Here said manipulator is the common clamping device that relevant producer designs according to this equipment requirement, is furnished with its autonomous cruise speed system simultaneously.
In use, the concrete use of this contrive equipment is operated by following program:
(1) core body cooling conveying device (1) will weld the interior a certain assigned address of swinging radius that cooled core body (2) is transported to the first manipulator (4);
(2) first manipulators (4) pick up core body (2) and are put into positioning table (3) above, and core body (2) is positioned;
Core body (2) the revolution certain angle that (3) first manipulators (4) pick up behind location is put into core body (2) on the bench board of first fold bender (6); In order to increase work efficiency, when first fold bender (6) carries out bending to core body (2), the first manipulator (4) goes back to and picks up another part core body (2) and puts it on the bench board of the second angle bender (7) through behind positioning table (3) location, turning round certain angle again;
(4) core body (2), after first fold bender (6) or the second angle bender (7) are converted into and require shape, picks up it and be placed on plug-in mounting bench board (9) by the second manipulator (5) and carry out plug-in mounting;
(5) core body (2) is completed after plug-in mounting work, by the band conveyor (10) in plug-in mounting bench board (9), core body (2) is transported to next station;
(6) be independent of each other when keeping procedure connection as far as possible, set up two core body storage cabinets (8) in the swinging radius of the first manipulator (4), the camera system of the first manipulator (4) can be identified core body (2) storage capacity in each core body storage cabinet (8) automatically.When two angle benders (6) or (7) the not up time of working, the first manipulator (4) can, by core body (2) interim storage that has little time to process in core body storage cabinet (8), be regulated the work tempo of manufacturing line with this.
The present invention's outstanding feature compared with prior art is to make in production process to have realized greatly to have reduced labour intensity by the artificial conversion to automation, has improved production efficiency; By the clamping of manipulator single-piece and transhipment, guaranteed that core body surperficial fin in transport process is injury-free due to whole process.
The accompanying drawing explanation
Fig. 1 is integral planar structural representation of the present invention.
Fig. 2 is core body cooling conveying device structural representation of the present invention.
In figure: 1 is that core body cooling conveying device, 2 is that core body, 3 is that positioning table, 4 is that the first manipulator, 5 is that the second manipulator, 6 is that first fold bender, 7 is that the second angle bender, 8 is that core body storage cabinet (two overlap), 9 is that plug-in mounting bench board, 10 is that band conveyor, 11 is that supporting leg, 12 is that lathe bed, 13 is that transport equip, 14 is that guardrail, 15 is that flat-top chain, 16 is that electric reducer, 17 is that messenger chain, 18 is that the first sprocket wheel, 19 is that axle, 20 is tightening device.
The specific embodiment
Below in conjunction with the concrete performance of the present invention and accompanying drawing 1-2, the invention will be further described.
As shown in Figure 1, wherein an end of core body cooling conveying device (1) is deep in the swinging radius of the first manipulator (4), freely rotating the first manipulator (4) and the second manipulator (5) are arranged on respectively on ground frame separately, be provided with positioning table (3) in the swinging radius of the first manipulator (4), first fold bender (6), the second angle bender (7) and core body storage cabinet (8) (two covers), comprise first fold bender (6) in the swinging radius of the second manipulator (5), the second angle bender (7) and plug-in mounting bench board (9), be provided with band conveyor (10) in plug-in mounting bench board (9), it is cooling that core body during work (2) obtains nature in course of conveying, after being delivered to assigned address by core body cooling conveying device (1), it is picked up and is put on positioning table (3) by the first manipulator (4), core body (2) is upper by left and right at positioning table (3), the front and back clamping cylinder accurately steps up location, then the first manipulator (4) puts it on the bench board of first fold bender (6) after again core body (2) being picked up and turn round certain angle, core body (2) is upper by bending at first fold bender (6), meanwhile the first manipulator (4) goes back to and picks up another part core body (2) and puts it on the bench board of the second angle bender (7) through behind positioning table (3) location, turning round certain angle again, can guarantee that like this two angle benders (6) and (7) work simultaneously, increase work efficiency, the second manipulator (5) picks up the core body (2) after two angle benders (6) and (7) bending on the work top that is put into plug-in mounting bench board (9) successively, on plug-in mounting bench board (9), complete after the plug-in mounting work of core body (2), by the band conveyor (10) in plug-in mounting bench board (9), core body (2) being transported to next station.
Two core body storage cabinets (8) are set near the first manipulator (4), break down while causing the manufacturing line beat deviation to occur when wherein an angle bender (6) or (7), the first manipulator (4) is temporarily deposited in core body (2) in core body storage cabinet (8).
Figure 2 shows that core body cooling conveying device (1), its function is that core body (2) is transported in the swinging radius of the first manipulator (4), and plays the effect of nature cooling core body (2) in course of conveying.Core body cooling conveying device (1) mainly is comprised of supporting leg (11), lathe bed (12), transport equip (13) and guardrail (14) parts, wherein supporting leg (11) and lathe bed (12) are welded by square tube and channel-section steel respectively, the effect of guardrail (14) is to help core body (2) can not topple in course of conveying, and its height can be regulated according to the height of core body (2).The transport equip here (13) is mainly by flat-top chain (15), electric reducer (16), messenger chain (17), the first sprocket wheel (18), axle (19) and tightening device (20) form, wherein electric reducer (16) is linked by messenger chain (17) and the first sprocket wheel (18) of being fixed on axle (19) by key, drive its rotation, axle also is fixed with the second sprocket wheel on (19), described the second sprocket wheel matches with flat-top chain (15), flat-top chain (15) is walked around the 3rd sprocket wheel that core body cooling conveying device (1) other end coordinates with it and is formed closure, electric reducer (16) drives flat-top chain (15) by said apparatus and rotates, then core body (2) is transported to the interior a certain assigned address of swinging radius of the first manipulator (4), the other end of core body cooling conveying device (1) is provided with a tightening device (20), control the effective length of travel line with this, the present embodiment is 4.2m, and core body cooling conveying device (1) normal operation speed is 2m/min, adopts frequency control way, and the driving surface Effective width is 114mm.
Core body storage cabinet (8) is mainly connected and is formed by aluminium section bar, and middle part arranges platen, is used for storing core body (2).When the unexpected variation of productive temp, the first manipulator (4) temporarily leaves core body (2) in core body storage cabinet (8) in, in core body storage cabinet (8), every layer core body (2) has or not, camera system by the first manipulator (4) is identified automatically, each core body storage cabinet (8) can discharge 10 core bodys (2) up and down, and the maximum storage amount is 20.
The effect of plug-in mounting bench board (9) is to provide the workplatform that the workman is installed the parts such as elbow, after installation, by band conveyor (10), is transported to next station.
Claims (3)
1. an air-condition heat exchanger core body production operatorless device, it is characterized in that, described device is provided with core body cooling conveying device (1), positioning table (3), the first manipulator (4), the second manipulator (5), first fold bender (6), the second angle bender (7), core body storage cabinet (8), plug-in mounting bench board (9) and band conveyor (10), wherein an end of core body cooling conveying device (1) is deep in the swinging radius of the first manipulator (4), the first manipulator (4) and the second manipulator (5) are arranged on respectively on ground frame separately, be provided with positioning table (3) in the swinging radius of the first manipulator (4), first fold bender (6), the second angle bender (7) and core body storage cabinet (8), comprise first fold bender (6) in the swinging radius of the second manipulator (5), the second angle bender (7) and plug-in mounting bench board (9), be provided with band conveyor (10) in plug-in mounting bench board (9), the first manipulator is equipped with camera system on (4).
2. air-condition heat exchanger core body production operatorless device according to claim 1, it is characterized in that, core body cooling conveying device (1) described in device is mainly by supporting leg (11), lathe bed (12), transport equip (13) and guardrail (14) form, wherein supporting leg (11) and lathe bed (12) are welded by square tube and channel-section steel respectively, transport equip (13) is mainly by flat-top chain (15), electric reducer (16), messenger chain (17), the first sprocket wheel (18), axle (19) and tightening device (20) form, wherein electric reducer (16) is linked by messenger chain (17) and the first sprocket wheel (18) of being fixed on axle (19) by key, axle also is fixed with the second sprocket wheel on (19), described the second sprocket wheel matches with flat-top chain (15), flat-top chain (15) is walked around the 3rd sprocket wheel that core body cooling conveying device (1) other end coordinates with it and is formed closure, the other end of core body cooling conveying device (1) is provided with a tightening device (20).
3. the using method of an air-condition heat exchanger core body production use operatorless device, is characterized in that, uses device as claimed in claim 1, by following program, operated:
(1) core body cooling conveying device (1) will weld the interior a certain assigned address of swinging radius that cooled core body (2) is transported to the first manipulator (4);
(2) first manipulators (4) pick up core body (2) and are put into positioning table (3) above, and core body (2) is positioned;
Core body (2) the revolution certain angle that (3) first manipulators (4) pick up behind location is put into core body (2) on the bench board of first fold bender (6); Then the first manipulator (4) goes back to and picks up another part core body (2) and puts it on the bench board of the second angle bender (7) through behind positioning table (3) location, turning round certain angle again;
(4) core body (2), after first fold bender (6) or the second angle bender (7) are converted into and require shape, picks up it and be placed on plug-in mounting bench board (9) by the second manipulator (5) and carry out plug-in mounting;
(5) core body (2) is completed after plug-in mounting work, by the band conveyor (10) in plug-in mounting bench board (9), core body (2) is transported to next station;
(6) when two angle benders (6) or (7) the not up time of working, core body (2) interim storage that the first manipulator (4) can have little time to process is in core body storage cabinet (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310407291.1A CN103466316B (en) | 2013-09-09 | 2013-09-09 | A kind of air-condition heat exchanger core body production operatorless device and using method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310407291.1A CN103466316B (en) | 2013-09-09 | 2013-09-09 | A kind of air-condition heat exchanger core body production operatorless device and using method |
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| CN103466316A true CN103466316A (en) | 2013-12-25 |
| CN103466316B CN103466316B (en) | 2015-08-26 |
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| CN201310407291.1A Active CN103466316B (en) | 2013-09-09 | 2013-09-09 | A kind of air-condition heat exchanger core body production operatorless device and using method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104355110A (en) * | 2014-10-28 | 2015-02-18 | 辽宁省机械研究院有限公司 | Automatic device for degreasing of air conditioner heat exchanger core body and application method thereof |
| CN112845690A (en) * | 2020-12-21 | 2021-05-28 | 珠海格力智能装备有限公司 | Heat exchanger bending device |
Citations (4)
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| DE102008001287A1 (en) * | 2008-04-21 | 2009-10-22 | Robert Bosch Gmbh | Filling and closing machine for containers |
| CN202464735U (en) * | 2012-02-22 | 2012-10-03 | 珠海格力电器股份有限公司 | Automatic feeding device and automatic discharging device of plastic spraying production line |
| CN103050570A (en) * | 2011-10-14 | 2013-04-17 | 应用材料意大利有限公司 | Apparatus and method for the production of photovoltaic modules |
| CN203486558U (en) * | 2013-09-09 | 2014-03-19 | 辽宁省机械研究院有限公司 | Automatic device for producing air-conditioning heat exchanger cores |
-
2013
- 2013-09-09 CN CN201310407291.1A patent/CN103466316B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008001287A1 (en) * | 2008-04-21 | 2009-10-22 | Robert Bosch Gmbh | Filling and closing machine for containers |
| CN103050570A (en) * | 2011-10-14 | 2013-04-17 | 应用材料意大利有限公司 | Apparatus and method for the production of photovoltaic modules |
| CN202464735U (en) * | 2012-02-22 | 2012-10-03 | 珠海格力电器股份有限公司 | Automatic feeding device and automatic discharging device of plastic spraying production line |
| CN203486558U (en) * | 2013-09-09 | 2014-03-19 | 辽宁省机械研究院有限公司 | Automatic device for producing air-conditioning heat exchanger cores |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104355110A (en) * | 2014-10-28 | 2015-02-18 | 辽宁省机械研究院有限公司 | Automatic device for degreasing of air conditioner heat exchanger core body and application method thereof |
| CN112845690A (en) * | 2020-12-21 | 2021-05-28 | 珠海格力智能装备有限公司 | Heat exchanger bending device |
| CN112845690B (en) * | 2020-12-21 | 2022-11-25 | 珠海格力智能装备有限公司 | Heat exchanger bending device |
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| CN103466316B (en) | 2015-08-26 |
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Effective date of registration: 20210705 Address after: 110032 room 603, 56 Beiling Street, Huanggu District, Shenyang City, Liaoning Province Patentee after: SHENYANG ZHIQIN ROBOT SYSTEM ENGINEERING Co.,Ltd. Address before: Beiling Street in Huanggu District of Shenyang City, Liaoning Province, No. 56 110032 Patentee before: LIAONING PROVINCIAL MACHINERY RESEARCH INSTITUTE Co.,Ltd. |