CN103447482A - Double-row chain type automatic quantitative casting machine - Google Patents
Double-row chain type automatic quantitative casting machine Download PDFInfo
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- CN103447482A CN103447482A CN2013103579191A CN201310357919A CN103447482A CN 103447482 A CN103447482 A CN 103447482A CN 2013103579191 A CN2013103579191 A CN 2013103579191A CN 201310357919 A CN201310357919 A CN 201310357919A CN 103447482 A CN103447482 A CN 103447482A
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Abstract
The invention discloses a double-row chain type automatic quantitative casting machine. The double-row chain type automatic quantitative casting machine comprises a medium-frequency electric furnace, an electronic quantitative casting device, a conveyor and a fixed collision block, wherein the medium-frequency electric furnace is arranged at the front end of the conveyor and is used for accommodating molten metal; the electronic quantitative casting device is arranged between the medium-frequency electric furnace and the conveyor and is used for weighing the molten metal; a plurality of molds which are used for molding the molten metal are arranged on the conveyor at intervals; a power device which is used for driving the molds to cyclically move on the conveyor is arranged on the conveyor; the fixed collision block is arranged at the tail end of the conveyor and is used for removing and de-molding molded anodes in the molds when the molds on the conveyor move to the position of the fixed collision block.
Description
Technical field
The present invention relates to metal bath casting equipment field, relate in particular to the quantitative automatic casting machine of a kind of biserial chain type.
Background technology
In smelting industry, in order to obtain highly purified precious metal, usually need through electrowinning process, need first to prepare electrolysis anode used for this reason.At present, most of anode for electrolysis are for adopting die cast to be shaped, typical production technology is still manual operations: first melted metallic solution is poured into to bull ladle, before by the mode of overhead traveling crane handling, bull ladle being delivered to metal die, the bull ladle that manually verts injects mould by metallic solution, and after cooling forming, the demoulding can obtain the end product of anode.There is following shortcoming in this conventional art:
1, the workman directly faces the molten metal bath operation, and temperature is high, and flue dust is large, work under bad environment.
2, the final anode deviation of weight of artificial casting operation is large, and metallic solution flows to unstablely, easily produces burr, affects the quality of foundry goods.
3, the primary anode 10～20 kilograms of left and right for weight, workload is very large, demoulding difficulty, production efficiency is low.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art, the object of the present invention is to provide the quantitative automatic casting machine of a kind of biserial chain type, be intended to solve existing anode manufacturing technology poor product quality, workload is large, production efficiency is low, unhandy problem.
Technical scheme of the present invention is as follows:
The quantitative automatic casting machine of a kind of biserial chain type wherein, comprising: middle frequency furnace, electronic quantitative pouring device, conveyer, fixing collision block, and described middle frequency furnace is arranged on the front end of conveyer, the melted metal bath for splendid attire; Described electronic quantitative pouring device is arranged between middle frequency furnace and conveyer, for the weighing metal bath; Be provided with the some spaced mould for the metal bath moulding on described conveyer, also be provided with the power set for driving mould to move in the conveyer cocycle on described conveyer; Described fixedly collision block is arranged on the end of conveyer, and for the mold movement on conveyer, by die for molding, good anode knocks out the demoulding during to the position of fixing collision block.
The quantitative automatic casting machine of described biserial chain type, wherein, described middle frequency furnace is arranged on an electric furnace frame by a rotating shaft, and the both sides of described middle frequency furnace respectively are provided with the oil cylinder that verts for driving middle frequency furnace to rotate around the axis.
The quantitative automatic casting machine of described biserial chain type wherein, is provided with a thermal insulation chute in importing to the electronic quantitative pouring device for the metal bath that middle frequency furnace is poured out between described middle frequency furnace and electronic quantitative pouring device.
The quantitative automatic casting machine of described biserial chain type, wherein, thermal insulation chute and horizontal angle are 10 ~ 15 °, and thermal insulation chute is near the downward-sloping setting of an end of electronic quantitative pouring device.
The quantitative automatic casting machine of described biserial chain type, wherein, casting ladle, casting oil cylinder, casting frame, electronic scale in the middle of described electronic quantitative pouring device comprises, in the middle of described, casting ladle is hinged on described casting frame top, the tailpiece of the piston rod of described casting oil cylinder and middle casting ladle are hinged, the cylinder block end of described casting oil cylinder is hinged with the casting frame, waters the hinge that holds the casting machine frame in the middle of the casting hydraulic oil cylinder driving and rotates, and described electronic scale is arranged on the bottom of casting frame.
The quantitative automatic casting machine of described biserial chain type, wherein, described conveyer comprises the conveying frame, in described conveying frame, near an end of electronic quantitative pouring device, is provided with cup.
The quantitative automatic casting machine of described biserial chain type, wherein, described power set comprise driven chain wheels, drive sprocket set, hydraulic motor, driving-chain, and described driven chain wheels are connected by driving-chain with drive sprocket set, and described drive sprocket set is rotated in fixed axis by fluid motor-driven.
The quantitative automatic casting machine of described biserial chain type, wherein, described mould equidistantly is hinged on driving-chain.
The quantitative automatic casting machine of described biserial chain type, wherein, described driving-chain is provided with two, and be arranged in parallel.
The quantitative automatic casting machine of described biserial chain type, wherein, the bottom that described drive sprocket set below is provided with ， cooling pond, cooling pond is provided with discharge bucket.
Beneficial effect: automatic casting machine of the present invention, by quantitatively accurate at the electronic quantitative pouring device, automaticity is high, good reliability; And utilize the middle frequency furnace insulation, and easily realizing best cast temperature, the casting quality is good; Unrestricted for the melting point metal temperature, be particularly suitable for the casting of high-temperature metal liquation.
The accompanying drawing explanation
The structural representation that Fig. 1 is the quantitative automatic casting machine preferred embodiment of biserial chain type of the present invention.
The structural representation that Fig. 2 is the quantitative automatic casting machine front end of biserial chain type shown in Fig. 1.
The structural representation that Fig. 3 is quantitative automatic another embodiment of casting machine of biserial chain type of the present invention.
The specific embodiment
The invention provides the quantitative automatic casting machine of a kind of biserial chain type, clearer, clear and definite for making purpose of the present invention, technical scheme and effect, below the present invention is described in more detail.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
The quantitative automatic casting machine of a kind of biserial chain type of the present invention, it comprises: middle frequency furnace, electronic quantitative pouring device, conveyer, fixing collision block.By the middle frequency furnace in the present invention, metal bath is incubated, to guarantee cast temperature, and utilizes the electronic quantitative pouring device to guarantee accurate quantification, improved the quality of products, utilize conveyer loopy moving mould, thereby improved production efficiency.
Below in conjunction with accompanying drawing 1,2 and 3, structure of the present invention is specifically described.
This middle frequency furnace 1 is arranged on the front end of conveyer, for the melted metal bath of splendid attire, and this metal bath is incubated, described middle frequency furnace 1 is arranged on an electric furnace frame 3 by a rotating shaft, the both sides of described middle frequency furnace 1 respectively are provided with the oil cylinder 2 that verts for driving middle frequency furnace 1 to rotate around the axis, when needs are toppled over the metal bath in middle frequency furnace 1, by this oil cylinder 2 that verts, drive middle frequency furnace 1 to rotate around the axis, thereby make middle frequency furnace 1 tilt to predetermined angle, allow the metal bath in middle frequency furnace 1 topple over out.The quantitative automatic casting machine of biserial chain type of the present invention is arranged on ground 20.
Be provided with a thermal insulation chute 4 in importing to the electronic quantitative pouring device for the metal bath that middle frequency furnace 1 is poured out between middle frequency furnace 1 and electronic quantitative pouring device, thermal insulation chute 4 is 10 ~ 15 ° with horizontal angle, and thermal insulation chute 4 is near the downward-sloping setting of an end of electronic quantitative pouring device.The upper surface on the top of thermal insulation chute 4 is the minimum point 50 ~ 80mm in whole motion process lower than middle frequency furnace 1 discharge bucket, the lower surface of the bottom of thermal insulation chute 4, higher than the upper surface 10 ~ 20mm of the middle casting ladle 5 in the electronic quantitative pouring device, utilizes this thermal insulation chute 4 that the metal bath in middle frequency furnace 1 is imported to middle casting ladle 5.
This electronic quantitative pouring device is arranged between middle frequency furnace 1 and conveyer, for the weighing metal bath; Casting ladle 5, casting oil cylinder 6, casting frame 7, electronic scale 8 in the middle of this electronic quantitative pouring device comprises, wherein, middle casting ladle 5, casting oil cylinder 6, casting frame 7 connect into integral body and are placed on electronic scale 8, utilize this electronic scale 8 to detect in real time, monitor weight.
In the middle of described, casting ladle 5 is hinged on described casting frame 7 tops, the tailpiece of the piston rod of described casting oil cylinder 6 and middle casting ladle 5 are hinged, the cylinder block end of described casting oil cylinder 6 is hinged with casting frame 7, in the middle of casting oil cylinder 6 drives, casting ladle 5 rotates around the hinge of casting frame 7, and described electronic scale 8 is arranged on the bottom of casting frame 7.
Because the corner of middle casting ladle 5 has determined the weight of institute's casting metal melts in the present invention, also to comprise a hydraulic system and digital control system, by electronic scale 8, hydraulic system, digital control system co-operating, the corner of casting ladle 5 in the middle of controlling, to realize quantitative casting.
Described conveyer comprises carries frame 10, in described conveying frame 10, near an end of electronic quantitative pouring devices, is provided with cup 17.The upper surface of this cup 17 is lower than the minimum point 20 ~ 30mm of middle casting ladle 5 cast gates, and the lower surface of cup 17 is higher than mould 16 upper surface 10 ~ 20mm, and the effect of cup 17 is that metal bath is imported in mould 16 reposefully.
Be provided with the some spaced mould 16 for the metal bath moulding on described conveyer, also be provided with the power set for driving mould 16 to move in the conveyer cocycle on described conveyer.
These power set comprise driven chain wheels 9, drive sprocket set 11, hydraulic motor 14, driving-chain 15, and described driven chain wheels 9 are connected by driving-chain 15 with drive sprocket set 11, and described drive sprocket set 11 is driven and rotated in fixed axis by hydraulic motor 14.These driven chain wheels 9 are arranged on a side of carrying close middle casting ladle 5 on frame 10, drive sprocket set 11 is arranged on the side near cooling pond 12, described mould 16 equidistantly is hinged on driving-chain 15, and driving-chain 15 is arranged on coaxial drive sprocket set 11 and driven chain wheels 9.Make intermittent rotary in drive sprocket set 11 and driven chain wheels 9, when rotating, driving-chain 15 drags mould 16 and passes through from cup 17 belows successively, when stopping operating, and mould 16 centers and cup 17 center superpositions, thus realize accurately casting.
Described driving-chain 15 is provided with two, and be arranged in parallel, and 15 front ends with mould 16 of two driving-chains are hinged, when mould 16 proceeds to the discharging position of drive sprocket set 11 with driving-chain 15, and 180 ° of driving-chain 15 direction of motion reversions.Described fixedly collision block 18 is arranged on the end of conveyer, and when overturn around the hinge of front end in mould 16 rear ends, mould 16 ends and fixedly collision block 18 collisions knock out anode 19 from mould 16, complete the demoulding.Mould 16 after the demoulding vertically is hung on driving-chain 15 and moves backward by hinge, after getting back to initiating terminal driven chain wheels 9, again becomes level, starts casting cycle next time.
The bottom that described drive sprocket set 11 belows arrange 12， cooling pond, described cooling pond 12 is provided with discharge bucket 13.The anode 19 of break away from moulds falls under gravity into cooling pond 12, sinks to entering the discharge bucket 13 that is positioned at 12 bottoms, cooling pond, and after casting, available overhead traveling crane hangs away.
Operation principle of the present invention is: in the hydraulic tilting type middle frequency furnace of first melted metal bath being packed into, be incubated, after casting starts, the hydraulic oil cylinder driving of verting middle frequency furnace verts, casting ladle in the middle of metal bath is imported, and the Metal Melting scale of construction of pouring into is generally 5 ~ 10 times of monolithic anode weight.Middle casting ladle is poured out quantitative metal bath, through running channel, cup injects mould, after the solidification of metal melt in mould, the fluid motor-driven drive sprocket set is rotated, driving-chain drags the mould station that advances, another sky mould of driving-chain initiating terminal reaches casting position, start casting next time, every casting is complied with once, the mould station that advances, when the mould that has completed casting advances to the position of drive sprocket set, driving-chain rotates upset motion backward, the mould automatic turning is realized the demoulding, so circulation, until casting finishes, the discharge bucket that to be filled anode by overhead traveling crane hangs away.
In sum, automatic casting machine of the present invention, by quantitatively accurate at the electronic quantitative pouring device, automaticity is high, good reliability; And utilize the middle frequency furnace insulation, and easily realizing best cast temperature, the casting quality is good; Unrestricted for the melting point metal temperature, be particularly suitable for the casting of high-temperature metal liquation.
Should be understood that, application of the present invention is not limited to above-mentioned giving an example, and for those of ordinary skills, can be improved according to the above description or convert, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.
Claims (10)
1. the quantitative automatic casting machine of biserial chain type, is characterized in that, comprising: middle frequency furnace, electronic quantitative pouring device, conveyer, fixing collision block, and described middle frequency furnace is arranged on the front end of conveyer, the melted metal bath for splendid attire; Described electronic quantitative pouring device is arranged between middle frequency furnace and conveyer, for the weighing metal bath; Be provided with the some spaced mould for the metal bath moulding on described conveyer, also be provided with the power set for driving mould to move in the conveyer cocycle on described conveyer; Described fixedly collision block is arranged on the end of conveyer, and for the mold movement on conveyer, by die for molding, good anode knocks out the demoulding during to the position of fixing collision block.
2. the quantitative automatic casting machine of biserial chain type according to claim 1, it is characterized in that, described middle frequency furnace is arranged on an electric furnace frame by a rotating shaft, and the both sides of described middle frequency furnace respectively are provided with the oil cylinder that verts for driving middle frequency furnace to rotate around the axis.
3. the quantitative automatic casting machine of biserial chain type according to claim 1, it is characterized in that, be provided with a thermal insulation chute in importing to the electronic quantitative pouring device for the metal bath that middle frequency furnace is poured out between described middle frequency furnace and electronic quantitative pouring device.
4. the quantitative automatic casting machine of biserial chain type according to claim 3, is characterized in that, thermal insulation chute and horizontal angle are 10 ~ 15 °, and thermal insulation chute is near the downward-sloping setting of an end of electronic quantitative pouring device.
5. the quantitative automatic casting machine of biserial chain type according to claim 1, it is characterized in that, casting ladle, casting oil cylinder, casting frame, electronic scale in the middle of described electronic quantitative pouring device comprises, in the middle of described, casting ladle is hinged on described casting frame top, the tailpiece of the piston rod of described casting oil cylinder and middle casting ladle are hinged, the cylinder block end of described casting oil cylinder is hinged with the casting frame, water the hinge that holds the casting machine frame in the middle of the casting hydraulic oil cylinder driving and rotate, described electronic scale is arranged on the bottom of casting frame.
6. the quantitative automatic casting machine of biserial chain type according to claim 1, is characterized in that, described conveyer comprises the conveying frame, in described conveying frame, near an end of electronic quantitative pouring device, is provided with cup.
7. the quantitative automatic casting machine of biserial chain type according to claim 6, it is characterized in that, described power set comprise driven chain wheels, drive sprocket set, hydraulic motor, driving-chain, described driven chain wheels are connected by driving-chain with drive sprocket set, and described drive sprocket set is rotated in fixed axis by fluid motor-driven.
8. the quantitative automatic casting machine of biserial chain type according to claim 7, is characterized in that, described mould equidistantly is hinged on driving-chain.
9. the quantitative automatic casting machine of biserial chain type according to claim 7, is characterized in that, described driving-chain is provided with two, and be arranged in parallel.
10. the quantitative automatic casting machine of biserial chain type according to claim 7, is characterized in that, the bottom that described drive sprocket set below is provided with ， cooling pond, cooling pond is provided with discharge bucket.
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| CN201310357919.1A CN103447482B (en) | 2013-08-16 | 2013-08-16 | A kind of quantitative automatic casting machine of biserial chain type |
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| CN103447482A true CN103447482A (en) | 2013-12-18 |
| CN103447482B CN103447482B (en) | 2016-08-17 |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103658622A (en) * | 2013-12-31 | 2014-03-26 | 衢州乐创节能科技有限公司 | Weighting type molten steel casting device |
| CN104368776A (en) * | 2014-10-27 | 2015-02-25 | 宁夏天纵泓光余热发电技术有限公司 | Alloy continuous-casting forming machine |
| CN105364062A (en) * | 2015-12-15 | 2016-03-02 | 重庆凯顺机械有限公司 | Production system for motorcycle accessories |
| CN105446298A (en) * | 2015-12-15 | 2016-03-30 | 重庆凯顺机械有限公司 | Vehicle spare part production system having data acquisition function |
| CN106345987A (en) * | 2016-11-16 | 2017-01-25 | 贵州莱利斯机械设计制造有限责任公司 | Single-anode double-row double-station casting device and method |
| CN106392046A (en) * | 2016-12-05 | 2017-02-15 | 大连华锐重工集团股份有限公司 | Iron alloy multifunctional chute device with fixed ladles |
| CN109249008A (en) * | 2018-10-29 | 2019-01-22 | 韦玉健 | A kind of machine die for facilitating polishing that can be quickly cooled down |
| CN109648052A (en) * | 2019-01-25 | 2019-04-19 | 三门峡三星智能装备制造有限公司 | Chain type casting machine and casting die |
| CN109909461A (en) * | 2019-04-10 | 2019-06-21 | 东北大学 | A kind of easily broken manganese block running gate system device and method |
| CN110253010A (en) * | 2019-06-04 | 2019-09-20 | 雒应学 | A kind of Full automatic rotating disc type die casting production equipment |
| CN110355336A (en) * | 2019-08-20 | 2019-10-22 | 盐城市东云自动化科技有限公司 | A kind of convertible casting and forming equipment |
| CN111408707A (en) * | 2020-04-27 | 2020-07-14 | 邱德钡 | Lead plate manufacturing device used in cooperation with lead melting tank |
| CN113560560A (en) * | 2021-08-10 | 2021-10-29 | 中氢能源科技发展(内蒙古)有限公司 | Aluminum liquid casting system and aluminum liquid casting method |
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| CN1210045A (en) * | 1997-08-28 | 1999-03-10 | 张友富 | Horizontal continuous mould casting apparatus |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103658622A (en) * | 2013-12-31 | 2014-03-26 | 衢州乐创节能科技有限公司 | Weighting type molten steel casting device |
| CN103658622B (en) * | 2013-12-31 | 2015-06-10 | 衢州乐创节能科技有限公司 | Weighting type molten steel casting device |
| CN104368776A (en) * | 2014-10-27 | 2015-02-25 | 宁夏天纵泓光余热发电技术有限公司 | Alloy continuous-casting forming machine |
| CN105364062A (en) * | 2015-12-15 | 2016-03-02 | 重庆凯顺机械有限公司 | Production system for motorcycle accessories |
| CN105446298A (en) * | 2015-12-15 | 2016-03-30 | 重庆凯顺机械有限公司 | Vehicle spare part production system having data acquisition function |
| CN106345987B (en) * | 2016-11-16 | 2018-09-25 | 贵州莱利斯机械设计制造有限责任公司 | A kind of double double-station pouring device of list anode and method |
| CN106345987A (en) * | 2016-11-16 | 2017-01-25 | 贵州莱利斯机械设计制造有限责任公司 | Single-anode double-row double-station casting device and method |
| CN106392046B (en) * | 2016-12-05 | 2018-04-13 | 大连华锐重工集团股份有限公司 | The multi-functional chute device of ferroalloy with fixed ladle |
| CN106392046A (en) * | 2016-12-05 | 2017-02-15 | 大连华锐重工集团股份有限公司 | Iron alloy multifunctional chute device with fixed ladles |
| CN109249008A (en) * | 2018-10-29 | 2019-01-22 | 韦玉健 | A kind of machine die for facilitating polishing that can be quickly cooled down |
| CN109648052B (en) * | 2019-01-25 | 2024-05-17 | 三门峡三星智能装备制造有限公司 | Chain casting machine and casting mould |
| CN109648052A (en) * | 2019-01-25 | 2019-04-19 | 三门峡三星智能装备制造有限公司 | Chain type casting machine and casting die |
| CN109909461A (en) * | 2019-04-10 | 2019-06-21 | 东北大学 | A kind of easily broken manganese block running gate system device and method |
| CN110253010A (en) * | 2019-06-04 | 2019-09-20 | 雒应学 | A kind of Full automatic rotating disc type die casting production equipment |
| CN110355336A (en) * | 2019-08-20 | 2019-10-22 | 盐城市东云自动化科技有限公司 | A kind of convertible casting and forming equipment |
| CN111408707A (en) * | 2020-04-27 | 2020-07-14 | 邱德钡 | Lead plate manufacturing device used in cooperation with lead melting tank |
| CN111408707B (en) * | 2020-04-27 | 2021-07-06 | 罗德兴 | Lead plate manufacturing device used in cooperation with lead melting tank |
| CN113560560A (en) * | 2021-08-10 | 2021-10-29 | 中氢能源科技发展(内蒙古)有限公司 | Aluminum liquid casting system and aluminum liquid casting method |
| CN113560560B (en) * | 2021-08-10 | 2022-12-06 | 中氢能源科技发展(内蒙古)有限公司 | Aluminum liquid casting system and aluminum liquid casting method |
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