CN203292454U - Die-casting full-automatic production line for granular pressure casting with edges and corners after die-casting - Google Patents
Die-casting full-automatic production line for granular pressure casting with edges and corners after die-casting Download PDFInfo
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- CN203292454U CN203292454U CN2013203466235U CN201320346623U CN203292454U CN 203292454 U CN203292454 U CN 203292454U CN 2013203466235 U CN2013203466235 U CN 2013203466235U CN 201320346623 U CN201320346623 U CN 201320346623U CN 203292454 U CN203292454 U CN 203292454U
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Abstract
The utility model discloses a die-casting full-automatic production line for a granular pressure casting with edges and corners after die-casting, and belongs to the technical field of granular pressure castings with edges and corners after the die-casting. The die-casting full-automatic production line for the granular pressure casting with the edges and the corners after the die-casting comprises an automatic control device (1), and is characterized by further comprising a raw material central melting device (2), a melted metal automatic distribution system (3) and a pressure casting automatic die-casting system (4). The die-casting full-automatic production line for the granular pressure casting with the edges and the corners after the die-casting is further provided with a leftover material slag automatic recovery system (73). According to the die-casting full-automatic production line for the granular pressure casting with the edges and the corners after the die-casting, the automatic control device is made to be connected with the raw material central melting device, the melted metal automatic distribution system, the pressure casting automatic die-casting system and the leftover material slag automatic recovery system through electric wires and data lines, the device and system are made to run orderly and automatically, and the die-casting full-automatic production of the granular pressure casting with the edges and the corners after the die-casting is achieved. The die-casting full-automatic production line for the granular pressure casting with the edges and the corners after the die-casting greatly improves production efficiency, achieves safe and civilized production, and greatly reduces production labor, and therefore the die-casting full-automatic production line for the granular pressure casting with the edges and the corners after the die-casting greatly enables the granular pressure castings with the edges and the corners after the die-casting exported by China to be more competitive in the world.
Description
Technical field
The utility model is with graininess die casting die-casting technique field, corner after belonging to die casting, is specifically related to be with corner graininess die casting die casting automatic production line after a kind of die casting.
Background technology
After existing die casting, band corner graininess die casting die-casting technique and comparison in equipment fall behind, as the die casting slider of zipper fastener, and the one, the raw material such as fusing zinc adopt coal smelting furnace or electrothermal tube smelting furnace or diesel oil smelting furnace, and above-mentioned smelting furnace not only consumes energy but also contaminated environment.The 2nd, each die casting machine is all to produce separately, toward reinforced on every die casting machine smelting furnace be all to have ladled out the walking of zinc water with wooden dipper deliver on each die casting machine smelting furnace in the raw material melting furnace by artificial, so not only effect is low but also the work situation workman is poor, dangerous.The 3rd, also entirely by artificial manual operations, not only speed is slow, and inhomogeneous for releasing agent on mould of die casting machine, therefore often can affect after die casting the demoulding with corner graininess die casting.the 4th, after die casting, the existing way in band slider of zipper fastener trimming angle, corner is: the band corner slider of zipper fastener in tube for feed to be slipped to is filled, other by manually lifting to existing flat sleeping " trimming angle machine " again, , existing " trimming angle machine " only has fixing urceolus, fall into the inner core in the hole of urceolus with the slider of zipper fastener that can make the corner that come off that has that can rotate, its trimming angle method is first to open urceolus, the dog-house door of inner core, with manually from dog-house, pouring band corner slider of zipper fastener into to inner core, then close inner core, the dog-house door of urceolus, starting motor makes and the inner core with the corner slider of zipper fastener after die casting is housed rotates, corner is separated with slider of zipper fastener, slider of zipper fastener falls into urceolus from hole, after finishing, the trimming angle first opens the dog-house door of urceolus by the artificial slider of zipper fastener that takes out, open again the dog-house gate open of inner core and unusually take out leftover pieces, therefore it not only the work efficiency at trimming angle is low, and time-consuming, workman's labour intensity is large.Though the equipment of multiple trimming angle machine is arranged during existing skill is stated, but their specific aim is very strong, all none can be applicable to " after die casting band corner graininess die casting " trimming angle, as notification number be the patent " automatic deburring machine " of CN 201291402 Y, patent " a kind of rolling burr remover " that publication number is CN 102528599 A they all can't be applicable to " band corner graininess die casting after die casting " trimming angle.The 5th, cost of labor is increasing year by year, so after die casting, the production cost with corner graininess die casting such as slider of zipper fastener also improves year by year.
Summary of the invention
The purpose of this utility model is to be with corner graininess die casting die casting automatic production line after a kind of die casting will be provided, it can realize being with corner graininess die casting die casting fully-automatic production after die casting, thereby after making die casting, band corner graininess die casting Die Casting increases substantially production efficiency, thoroughly improve production environment, realize after die casting the security civilization production with corner graininess die casting, and can the decrease cost of labor; Because the raising of production efficiency, the reduction of cost of labor, make the production cost with corner graininess die casting after die casting obtain decrease.
above-mentioned goal of the invention is achieved through the following technical solutions, band corner graininess die casting die casting automatic production line after a kind of die casting, it comprises automaton, its main points are that it also comprises raw material central authorities melting appartus, the deposite metal automatic delivery, the automatic die-casting system of die casting, the central melting appartus of described raw material is comprised of electromagnetic oven, enclosure, smoke exhaust pipe, described deposite metal automatic delivery comprises 1 above deposite metal automatic charging equipment, 1 above top rail, middle part guide rail, described deposite metal automatic charging equipment comprises the charger cabinet, charger cabinet top is provided with the top row travelling wheel of automatically walking on top rail more than 2, the top row travelling wheel is by drive motors and the actuator drives at charger cabinet top, and a sidewall of charger cabinet is provided with more than 1 and can prevents the middle part road wheel along the walking of middle part guide rail that rocks, the charger cabinet is provided with and is controlled at the stroke position-sensing switch of walking on top rail, the bottom of charger cabinet is provided with one and ladles out the material tipping bucket, ladle out the material tipping bucket and ladle out by a place that the rotating shaft of material tipping bucket medium position and shaft seat and stretch out from the charger cabinet, the first elevating lever of lifting is connected along the vertical direction, the first elevating lever is connected with one first feed screw nut pair in the charger cabinet, the first feed screw nut pair is driven by servomotor or the stepper motor of its afterbody, ladle out and expect that the rotating shaft that tipping bucket is ladled out material tipping bucket tail position by a place is connected with a connecting rod, connecting rod and one stretches out from the charger cabinet, the second elevating lever of lifting is connected along the vertical direction, the second elevating lever is connected with one second feed screw nut pair in the charger cabinet, the second feed screw nut pair is driven by servomotor or the stepper motor of its afterbody, rotating shaft and shaft seat are provided with ladles out feed liquid face inductive needle, said structure can make ladles out material tipping bucket automatic lifting, rollover and the automatic amount of controlling the material of ladling out, the automatic die-casting system of described die casting comprise two above die casting machines, on every mould of die casting machine automatically the automatic spraying system of releasing agent of fountain die releasing agent, with the supporting die casting transmission elevator of every die casting machine, with the supporting die casting trimming angle machine of die casting transmission elevator, die casting machine also comprises the die casting machine smelting furnace, and the die casting machine smelting furnace is provided with the molten metal liquid level sensor.
Band corner graininess die casting die casting automatic production line after above-mentioned die casting, one of its technical scheme be described on every mould of die casting machine automatically the automatic spraying system of releasing agent of fountain die releasing agent it comprise releasing agent agent source, have the source of the gas of pressure; The defeated dose of pipe in releasing agent agent source and releasing agent is connected, and defeated dose of pipe of releasing agent is connected with the first electronic valve that control releasing agent on being contained in every die casting machine sprays; Source of the gas with pressure is connected with appendix, and appendix is connected with the second electronic valve that control gas on every die casting machine sprays; The first electronic valve, the second electronic valve and be contained in die casting machine on the releasing agent nozzle be connected by a three-way pipe.
To be described transmit elevator with the supporting die casting of every die casting machine comprises pedestal, is contained in conveyer belt frame, reducing motor on pedestal for band corner graininess die casting die casting automatic production line after above-mentioned die casting, one of its technical scheme; Bottom top sprocket shaft and upper terminal sprocket shaft are housed on the conveyer belt frame, on top, bottom sprocket shaft and upper terminal sprocket shaft, sprocket wheel are housed, chain is housed on sprocket wheel, the conveyer belt that the baffle-type carrier bar forms is housed on chain; Bottom top sprocket shaft or upper terminal sprocket shaft are driven by reducing motor; Be provided with fixedly input groove and the flexible groove of throwing in of die casting at the conveyer belt upper terminal place of conveyer belt frame, the fixing groove port of throwing in is provided with lifting gate, lifting gate is by cylinder or hydraulic oil cylinder driving, and the flexible groove of throwing in is by cylinder or hydraulic oil cylinder driving, and two cylinders or oil cylinder are contained on the conveyer belt frame.
band corner graininess die casting die casting automatic production line after above-mentioned die casting, one of its technical scheme are that described die casting trimming angle machine comprises that frame, electric appliance control box, leftover pieces slag pour out bucket, be contained in the urceolus on the cylinder support axle on frame, urceolus can stir around the rotation of cylinder support axle, urceolus becomes skewed being fixed on frame not rotating while stirring, urceolus is the leftover pieces slag pouring spout of freely opening locating the end of leftover pieces slag in pouring out bucket, the other end is finished product discharging opening and the cylinder end, cylinder is shaped with motor base at the end, reducing motor and bearing block are housed on motor base, by at the bottom of being contained in tin, two bearings on bearing block are equipped with an inner core axle that stretches in urceolus, an inner bag cylinder that is placed in urceolus is contained on the inner core axle, the inner bag cylinder is driven by reducing motor by the shaft coupling that connects inner core axle and reducing motor main shaft, the graininess die casting that is shaped with the intensive corner that come off on the wall of inner bag cylinder can smooth and easyly be shed to the interior hole of urceolus, the hole inwall is provided with the spiral path that only has the graininess die casting to glide, be equipped with between frame and motor base and urceolus can be stirred around the rotation of cylinder support axle, pour the material slag into the leftover pieces slag and pour out cylinder or the hydraulic cylinder of bucket, the leftover pieces slag pours out that bucket can rotate by the urceolus on top the bevelling corner material slag bucket that stirs within it and the leftover pieces slag bucket that goes out that becomes taper of bottom forms, and going out leftover pieces slag bucket bottom is the leftover pieces cinder notch.
Band corner graininess die casting die casting automatic production line after above-mentioned die casting, one of its technical scheme is that described inner bag cylinder becomes hexagon.
Band corner graininess die casting die casting automatic production line after above-mentioned die casting, one of its structure is that it also is provided with leftover pieces slag automatic recovery system, leftover pieces slag automatic recovery system is that die casting trimming angle machine becomes rods arranged in horizontal line, is arranged in a side or two sides of the electromagnetic oven of raw material central authorities melting appartus; The leftover pieces slag bucket below that goes out of two above die casting trimming angle machines is provided with one or two flat edge corner material slag conveyer belts, article one, or two slant lifting leftover pieces slag conveyer belt lower ends be placed in the below of flat edge corner material slag conveyer belt terminal, upper end is placed in the top of electromagnetic oven dog-house.
Band corner graininess die casting die casting automatic production line after above-mentioned die casting, after the die casting of one of its technical scheme, band corner graininess die casting is slider of zipper fastener.
The utility model is connected the central melting appartus of automaton and raw material, deposite metal automatic delivery, the automatic die-casting system of die casting, leftover pieces slag automatic recovery system by electric wire, data wire, said apparatus and system order are moved automatically, realized being with corner graininess die casting die casting fully-automatic production after die casting.Its beneficial effect that brings one is the production efficiency that increases substantially after die casting with corner graininess die casting Die Casting, as example, it is with 4 times of corner graininess die casting die casting machine production output after existing die casting that the identical production time adopts after the die casting of the utility model production with corner graininess die casting as band corner graininess die casting die casting machine after take identical 10 die casting.The 2nd, thoroughly improve production environment, realize after die casting the security civilization production with corner graininess die casting, it need not to have been ladled out the molten metal walking with wooden dipper delivered on each die casting machine smelting furnace in the raw material melting furnace by artificial again, also need not again by artificial releasing agent on band corner graininess die casting mould of die casting machine after die casting, and the quality of upper releasing agent is good, can guarantee die casting fast demoulding on mould of die casting machine.The 3rd, significantly reduced the production labor number, equally take identical 10 die casting machines as example, the utility model only needs 2 workmans, and originally needs 10 workmans, so the cost of labor of product has obtained decrease.Above-mentioned three aspects: beneficial effect can make the production cost with corner graininess die casting after die casting obtain decrease, thereby after also making the die casting of China, band corner graininess die casting production cost has obtained decrease, and China is band corner graininess die casting big export country after die casting, so after the utility model can make the die casting of China, the graininess die casting outlet of band corner is more competitive in the world.
Description of drawings
Fig. 1: the utility model has omitted the structural representation stereogram of leftover pieces slag automatic recovery system and the automatic spraying system of releasing agent;
Fig. 2: the utility model has omitted the front view of the automatic spraying system of releasing agent;
The top view of Fig. 3: Fig. 2;
Fig. 4; Omit automaton in Fig. 1, increased the left view of leftover pieces slag automatic recovery system and the automatic spraying system of releasing agent;
Fig. 5: electromagnetic oven structure schematic isometric;
Fig. 6: deposite metal automatic charging equipment structural representation stereogram;
The front view of Fig. 7: Fig. 6;
The A of Fig. 8: Fig. 7-A figure;
Fig. 9: the automatic spraying system structural representation of die casting machine and releasing agent;
Figure 10: the backsight structural representation stereogram when die casting transmission elevator has been removed part baffle-type carrier bar;
Figure 11: die casting transmission elevator forward sight structural representation stereogram;
Figure 12: die casting trimming angle machine forward sight structural representation stereogram;
Figure 13: die casting trimming angle machine backsight structural representation stereogram;
Figure 14: die casting trimming angle machine top view;
The B-B partial sectional view of Figure 15: Figure 14;
in Fig. 1-15, the 1-automaton, 2-raw material central authorities melting appartus, 3-deposite metal automatic delivery, the automatic die-casting system of 4-die casting, the 5-electromagnetic oven, the 6-enclosure, the 7-smoke exhaust pipe, 8-deposite metal automatic charging equipment, the 9-top rail, 10-middle part guide rail, 11-charger cabinet, 12-top row travelling wheel, 13-drive motors and transmission device, 14-middle part road wheel, 15-stroke position-sensing switch, 16-ladles out the material tipping bucket, 17-rotating shaft and shaft seat, 18-the first elevating lever, 19-the first feed screw nut pair, the 20-servomotor, the 21-rotating shaft, the 22-connecting rod, 23-the second elevating lever, 24-the second feed screw nut pair, 25-ladles out feed liquid face inductive needle, the 26-die casting machine, the automatic spraying system of 27-releasing agent, 28-die casting transmission elevator, 29-die casting trimming angle machine, 30-die casting machine smelting furnace, 31-metal liquid level sensor, 32-releasing agent hold-up tank, the 33-air compressor machine, defeated dose of pipe of 34-releasing agent, 35-the first electronic valve, the 36-appendix, 37-the second electronic valve, 38-releasing agent nozzle, the 39-three-way pipe, the 40-pedestal, 41-conveyer belt frame, the 42-reducing motor, top, 43-bottom sprocket shaft, 44-upper terminal sprocket shaft, the 45-sprocket wheel, the 46-chain, 47-baffle-type carrier bar, the 48-conveyer belt, the fixing groove of throwing in of 49-, the flexible groove of throwing in of 50-, the 51-lifting gate, the 52-cylinder, the 53-cylinder, the 54-frame, the 55-electric appliance control box, 56-leftover pieces slag is poured out bucket, 57-cylinder support axle, the 58-urceolus, 59-leftover pieces slag pouring spout, at the bottom of the 60-cylinder, the 61-motor base, the 62-reducing motor, the 63-bearing block, the 64-bearing, 65-inner core axle, 66-inner bag cylinder, the 67-shaft coupling, the 68-hole, the 69-cylinder, 70-bevelling corner material slag bucket, 71-goes out the leftover pieces slag bucket, 72-goes out the leftover pieces cinder notch, 73-leftover pieces slag automatic recovery system, 74-flat edge corner material slag conveyer belt, 75-slant lifting leftover pieces slag conveyer belt, the 76-servomotor, 77-finished product discharging opening, the 78-cable, the 79-cable trough.
The specific embodiment
that Fig. 1-15 are represented is the utility model one embodiment, after its die casting, band corner graininess die casting is slider of zipper fastener, and it comprises automaton 1, and it also comprises raw material central authorities melting appartus 2, deposite metal automatic delivery 3, the automatic die-casting system 4 of die casting, the central melting appartus 2 of described raw material is comprised of electromagnetic oven 5, enclosure 6, smoke exhaust pipe 7, described deposite metal automatic delivery 3 comprises 1 deposite metal automatic charging equipment 8,1 top rail 9,1 middle part guide rail 10, described deposite metal automatic charging equipment 8 comprises charger cabinet 11, charger cabinet 11 tops are provided with 4 top row travelling wheels 12 of automatically walking on top rail 9, top row travelling wheel 12 is driven by drive motors and the transmission device 13 at charger cabinet 11 tops, and a sidewall of charger cabinet 11 is provided with 2 can prevent the middle part road wheel 14 along 10 walkings of middle part guide rail that rocks, charger cabinet 11 is provided with the stroke position-sensing switch 15 that is controlled at walking on top rail 9, the bottom of charger cabinet 11 is provided with one and ladles out material tipping bucket 16, ladle out material tipping bucket 16 and ladle out by a place that the rotating shaft of material tipping bucket 16 medium positions and shaft seat 17 and stretch out from charger cabinet 11, the first elevating lever 18 of lifting is connected along the vertical direction, the first elevating lever 18 is connected with one first feed screw nut pair 19 in charger cabinet 11, the first feed screw nut pair 19 is driven by the servomotor 20 of its afterbody, ladle out and expect that the rotating shaft 21 that tipping bucket 16 is ladled out material tipping bucket 16 tail positions by a place is connected with a connecting rod 22, connecting rod 22 and one stretches out from charger cabinet 11, the second elevating lever 23 of lifting is connected along the vertical direction, the second elevating lever 23 is connected with one second feed screw nut pair 24 in charger cabinet 11, the second feed screw nut pair 24 is driven by the servomotor 76 of its afterbody, rotating shaft and shaft seat 17 are provided with ladles out feed liquid face inductive needle 25, said structure can make ladles out material tipping bucket 16 automatic lifting, rollover and the automatic amount of controlling the material of ladling out, the automatic die-casting system 4 of described die casting comprise 10 die casting machines 26, on every die casting machine 26 moulds automatically the automatic spraying system 27 of releasing agent of fountain die releasing agent, with the supporting die casting transmission elevator 28 of every die casting machine 26, with the supporting die casting trimming angle machine 29 of die casting transmission elevator 28, die casting machine 26 also comprises die casting machine smelting furnace 30, and die casting machine smelting furnace 30 is provided with molten metal liquid level sensor 31.
Described on every die casting machine 26 moulds automatically the automatic spraying system of the releasing agent of fountain die releasing agent 27 it comprise that releasing agent agent source namely is in high-order releasing agent hold-up tank 32, source of the gas with pressure is air compressor machine 33; Defeated dose of pipe 34 of releasing agent hold-up tank 32 and releasing agent is connected, and defeated dose of pipe 34 of releasing agent is connected with the first electronic valve 35 of control releasing agent injection on being contained in every die casting machine 26; Air compressor machine 33 is connected with appendix 36, and appendix 36 is connected with the second electronic valve 37 that control gas on every die casting machine 26 sprays; The first electronic valve 35, the second electronic valve 37 and be contained in die casting machine 26 on releasing agent nozzle 38 be connected by a three-way pipe 39.
The supporting die casting transmission elevator 28 of described and every die casting machine 26 comprises pedestal 40, is contained in conveyer belt frame 41, reducing motor 42 on pedestal 40; Bottom top sprocket shaft 43 and upper terminal sprocket shaft 44 are housed on conveyer belt frame 41, on top, bottom sprocket shaft 43 and upper terminal sprocket shaft 44, sprocket wheel 45 are housed, chain 46 is housed on sprocket wheel 45, baffle-type chain (47 conveyer belts 48 that form are housed on chain 46; Upper terminal sprocket shaft 44 is driven by reducing motor 42; Be provided with fixedly input groove 49 and the flexible groove 50 of throwing in of die casting at the conveyer belt 48 upper terminal places of conveyer belt frame 41, fixing groove 49 ports of throwing in are provided with lifting gate 51, lifting gate 51 is driven by cylinder 52, the flexible groove 50 of throwing in is driven by cylinder 53, and cylinder 52, cylinder 53 are contained on conveyer belt frame 41.
described die casting trimming angle machine 29 comprises that frame 54, electric appliance control box 55, leftover pieces slag pour out bucket 56, be contained in the urceolus 58 on the cylinder support axle 57 on frame 54, urceolus 58 can stir around 57 rotations of cylinder support axle, urceolus 58 becomes skewed being fixed on frame 54 not rotating while stirring, to pour out the end of bucket in 56 be the leftover pieces slag pouring spout 59 of freely opening to urceolus 58 locating the leftover pieces slag, the other end is finished product discharging opening 77 and the cylinder end 60, cylinder is shaped with motor base 61 at the end 60, reducing motor 62 and bearing block 63 are housed on motor base 61, by at the bottom of being contained in tin 60, two bearings 64 on bearing block 63 are equipped with an inner core axle 65 that stretches in urceolus 58, an inner bag cylinder 66 that is placed in urceolus 58 is contained on inner core axle 65, inner bag cylinder 66 is driven by reducing motor 62 by the shaft coupling 67 that connects inner core axle 65 and reducing motor 62 main shafts, 66 one-tenth hexagons of inner bag cylinder, be shaped with the graininess die casting of the intensive corner that come off-slider of zipper fastener on the wall of inner bag cylinder 66 and can smooth and easyly be shed to hole 68 in urceolus 58, hole 68 inwalls are provided with the spiral path that only has slider of zipper fastener to glide, be equipped with between frame 54 and motor base 61 and urceolus 58 can be stirred around 57 rotations of cylinder support axle, pour the material slag into the leftover pieces slag and pour out the cylinder 69 of bucket 56, the leftover pieces slag pours out that bucket 56 urceolus by top 58 can rotate the bevelling corner material slag bucket 70 that stirs within it and the leftover pieces slag bucket 71 that goes out that becomes taper of bottom forms, and going out leftover pieces slag bucket 71 bottoms is leftover pieces cinder notch 72.
It also is provided with leftover pieces slag automatic recovery system 73 the present embodiment, and leftover pieces slag automatic recovery system 73 is 29 one-tenth rods arranged in horizontal lines of die casting trimming angle machine, is arranged in two sides of the electromagnetic oven 5 of raw material central authorities melting appartus 2; Leftover pieces slag bucket 71 belows that go out of 5 die casting trimming angle machines 29 of every side are provided with a flat edge corner material slag conveyer belt 74, article two, slant lifting leftover pieces slag conveyer belt 75 lower ends respectively are placed in the below of flat edge corner material slag conveyer belt 74 terminals, and upper end is placed in the top of electromagnetic oven 5 dog-houses.
The fully-automatic production process of above-described embodiment is as follows:
At first put into zinc ingot metal in electromagnetic oven 5, electromagnetic oven 5 is under the automatic control of automaton 1, zinc ingot metal is fused into satisfactory zinc molten metal, deposite metal automatic charging equipment 8 is servomotor 20,76 actions under the automatic control of automaton 1, ladle out material tipping bucket 16 and automatically descend, turn on one's side, ladle out material, reset, rise, and reach the amount of ladling out zinc molten metal by the control of ladling out feed liquid face inductive needle 25; Then under the automatic control of automaton 1, the top row travelling wheel 12 of deposite metal automatic charging equipment 8, middle part road wheel 14 are separately along top rail 9,10 walkings of middle part guide rail, when running to die casting machine smelting furnace 30 top of each die casting machine 26, control by the stroke position-sensing switch 15 on charger cabinet 11, can automatically stop, automaton 1 is by sensing breath letter controlled melting metal automatic charging equipment 8 automatic dischargings of the metal liquid level sensor 31 on die casting machine smelting furnace 30; Or by the sensing breath letter of metal liquid level sensor 31, the auto feed that automaton 1 controlled melting metal automatic charging equipment 8 carries out next time.The then mould on 10 die casting machines 26 of the automatic die-casting system 4 of die casting, spray releasing agent by the automatic spraying system 27 of releasing agent, specific procedure is that the automatic spraying system 27 of releasing agent is under automaton 1 is controlled, the first electronic valve 35, the second electronic valve 37 are opened, releasing agent in releasing agent hold-up tank 32 leads to releasing agent nozzle 38 by releasing agent defeated dose of pipe 34, breeches pipe 39, and the gases at high pressure in air compressor machine 33 spray to mould with releasing agent by appendix 36, breeches pipe 39 from releasing agent nozzle 38; Then under automaton 1 was controlled, 26 pairs of zinc molten metals by 30 inputs of die casting machine smelting furnace of 10 die casting machines carried out automatic die casting.10 slider of zipper fasteners with corner that die casting is good drop on die casting transmission elevator 28 automatically, first promote and be transferred to fixing the input in groove 49 by die casting transmission elevator 28, treat the fixing slider of zipper fastener of the justifying with corner that some is arranged in groove 49 of throwing in, cylinder 52, cylinder 53 action under automaton 1 is controlled, lifting gate 51 is opened, the flexible groove 50 of throwing in stretches to hexagonal inner bag cylinder 66 nozzles of die casting trimming angle machine 29, and the slider of zipper fastener of the justifying with corner of some was stretched and threw in groove 50 and pour in hexagonal inner bag cylinder 66 this moment.control bottom inner container cylinder 66 at automaton 1 and rotate the trimming angle, rotation repeatedly through inner bag cylinder 66, separate with slider of zipper fastener justifying slider of zipper fastener corner with corner, slider of zipper fastener is from smooth and easy being slipped in urceolus 58 of spiral path in the hole 68 on the wall of inner bag cylinder 66, and by finished product discharging opening 77, falls into finished barrel, treat that the justifying slider of zipper fastener corners in inner bag cylinder 66 separate entirely with slider of zipper fastener, cylinder 69 action under automaton 1 is controlled, pushing motor base 61 bottoms, make urceolus 58, be placed in inner bag cylinder 66 and inner core axle 65 in urceolus 58, the motor base 61 of cylinder at the end 60, on motor base 61, the reducing motor 62 of dress and bearing block 63 integral body are around 57 rotations of cylinder support axle, pour the corner burr material of staying in inner bag cylinder 66 into bevelling corner material slag bucket 70, then cylinder 69 resets under automaton 1 is controlled, carry out the next one ring of escaping, meanwhile, corner burr material is fallen on the flat edge corner material slag conveyer belt 74 of leftover pieces slag automatic recovery system 73 from the leftover pieces cinder notch 72 that goes out that goes out leftover pieces slag bucket 71 bottoms, corner burr material on flat edge corner material slag conveyer belt 74 is thrown and is got back in electromagnetic oven 5 by slant lifting leftover pieces slag conveyer belt 75 again.
Claims (8)
1. be with corner graininess die casting die casting automatic production line after a die casting, it comprises automaton (1), it is characterized in that it also comprises raw material central authorities melting appartus (2), deposite metal automatic delivery (3), the automatic die-casting system of die casting (4), described raw material central authorities' melting appartus (2) are comprised of electromagnetic oven (5), enclosure (6), smoke exhaust pipe (7), described deposite metal automatic delivery (3) comprises 1 above deposite metal automatic charging equipment (8), 1 above top rail (9), middle part guide rail (10), described deposite metal automatic charging equipment (8) comprises charger cabinet (11), charger cabinet (11) top is provided with more than 2 at the upper top row travelling wheel (12) of walking automatically of top rail (9), top row travelling wheel (12) is driven by drive motors and the transmission device (13) at charger cabinet (11) top, and a sidewall of charger cabinet (11) is provided with more than 1 and can prevents the middle part road wheel (14) along middle part guide rail (10) walking that rocks, charger cabinet (11) is provided with the stroke position-sensing switch (15) that is controlled at the upper walking of top rail (9), the bottom of charger cabinet (11) is provided with one and ladles out material tipping bucket (16), ladle out material tipping bucket (16) and ladle out by a place that the rotating shaft of material tipping bucket (16) medium position and shaft seat (17) and stretch out from charger cabinet (11), first elevating lever (18) of lifting is connected along the vertical direction, the first elevating lever (18) is connected with one first feed screw nut pair (19) in charger cabinet (11), the first feed screw nut pair (19) is driven by servomotor or the stepper motor (20) of its afterbody, ladle out and expect that the rotating shaft (21) that tipping bucket (16) is ladled out material tipping bucket (16) tail position by a place is connected with a connecting rod (22), connecting rod (22) and one stretches out from charger cabinet (11), second elevating lever (23) of lifting is connected along the vertical direction, the second elevating lever (23) is connected with one second feed screw nut pair (24) in charger cabinet (11), the second feed screw nut pair (24) is driven by servomotor or the stepper motor (76) of its afterbody, rotating shaft and shaft seat (17) are provided with ladles out feed liquid face inductive needle (25), said structure can make ladles out material tipping bucket (16) automatic lifting, rollover and the automatic amount of controlling the material of ladling out, the automatic die-casting system of described die casting (4) comprise two above die casting machines (26), on every die casting machine (26) mould automatically the automatic spraying system of releasing agent (27) of fountain die releasing agent, with the supporting die casting transmission elevator (28) of every die casting machine (26), with the supporting die casting trimming angle machine (29) of die casting transmission elevator (28), die casting machine (26) also comprises die casting machine smelting furnace (30), and die casting machine smelting furnace (30) is provided with molten metal liquid level sensor (31).
2. band corner graininess die casting die casting automatic production line after die casting according to claim 1, it is characterized in that described on every die casting machine (26) mould automatically the automatic spraying system of releasing agent (27) of fountain die releasing agent it comprise releasing agent agent source (32), have the source of the gas (33) of pressure; Releasing agent agent source (32) is connected with defeated dose of pipe of releasing agent (34), and defeated dose of pipe of releasing agent (34) is connected with the first electronic valve (35) that control releasing agent on being contained in every die casting machine (26) sprays; Source of the gas (33) with pressure is connected with appendix (36), and appendix (36) is connected with the second electronic valve (37) that control gas on every die casting machine (26) sprays; The first electronic valve (35), the second electronic valve (37) and be contained in die casting machine (26) on releasing agent nozzle (38) be connected by a three-way pipe (39).
3. band corner graininess die casting die casting automatic production line after die casting according to claim 1, is characterized in that die casting transmission elevator (28) described and that every die casting machine (26) is supporting comprises pedestal (40), is contained in conveyer belt frame (41), reducing motor (42) on pedestal (40); Bottom top sprocket shaft (43) and upper terminal sprocket shaft (44) are housed on conveyer belt frame (41), on bottom top sprocket shaft (43) and upper terminal sprocket shaft (44), sprocket wheel (45) is housed, chain (46) is housed on sprocket wheel (45), the conveyer belt (48) that baffle-type carrier bar (47) forms is housed on chain (46); Bottom top sprocket shaft (43) or upper terminal sprocket shaft (44) are driven by reducing motor (42); Be provided with fixedly input groove (49) and the flexible groove (50) of throwing in of die casting at conveyer belt (48) the upper terminal place of conveyer belt frame (41), fixing groove (49) port of throwing in is provided with lifting gate (51), lifting gate (51) is driven by cylinder or oil cylinder (52), the flexible groove (50) of throwing in is driven by cylinder or oil cylinder (53), and cylinder or oil cylinder (52), cylinder or oil cylinder (53) are contained on conveyer belt frame (41).
4. band corner graininess die casting die casting automatic production line after die casting according to claim 1, is characterized in that described die casting trimming angle machine (29) comprises that frame (54), electric appliance control box (55), leftover pieces slag pour out bucket (56), be contained in the urceolus (58) on the cylinder support axle (57) on frame (54), urceolus (58) can stir around cylinder support axle (57) rotation, urceolus (58) becomes skewed being fixed on frame (54) not rotating while stirring, urceolus (58) is the leftover pieces slag pouring spout (59) of freely opening locating the end of leftover pieces slag in pouring out bucket (56), the other end is finished product discharging opening (77) and the cylinder end (60), cylinder is shaped with motor base (61) on the end (60), reducing motor (62) and bearing block (63) are housed on motor base (61), by (60) at the bottom of being contained in tin, two bearings (64) on bearing block (63) are equipped with an inner core axle (65) that stretches in urceolus (58), an inner bag cylinder (66) that is placed in urceolus (58) is contained on inner core axle (65), inner bag cylinder (66) is driven by reducing motor (62) by the shaft coupling (67) that connects inner core axle (65) and reducing motor (62) main shaft, the graininess die casting that is shaped with the intensive corner that come off on the wall of inner bag cylinder (66) can smooth and easyly be shed to the interior hole (68) of urceolus (58), hole (68) inwall is provided with the spiral path that only has the graininess die casting to glide, be equipped with between frame (54) and motor base (61) and urceolus (58) can be stirred around cylinder support axle (57) rotation, will expect that slag pours the leftover pieces slag into and pour out cylinder or the hydraulic cylinder (69) of bucket (56), the leftover pieces slag pours out that bucket (56) can rotate by the urceolus (58) on top the bevelling corner material slag bucket (70) that stirs within it and the leftover pieces slag bucket (71) that goes out that becomes taper of bottom forms, and going out leftover pieces slag bucket (71) bottom is leftover pieces cinder notch (72).
5. band corner graininess die casting die casting automatic production line after die casting according to claim 4, is characterized in that described inner bag cylinder (66) becomes hexagon.
6. be with graininess die casting die casting automatic production line in corner after die casting according to claim 4, it is characterized in that it also is provided with leftover pieces slag automatic recovery system (73), leftover pieces slag automatic recovery system (73) is that die casting trimming angle machine (29) becomes rods arranged in horizontal line, is arranged in a side or two sides of the electromagnetic oven (5) of raw material central authorities' melting appartus (2); Leftover pieces slag bucket (71) below that goes out of two above die casting trimming angle machines (29) is provided with one or two flat edge corner material slag conveyer belts (74), article one, or two slant lifting leftover pieces slag conveyer belts (75) lower end be placed in the below of flat edge corner material slag conveyer belt (74) terminal, upper end is placed in the top of electromagnetic oven (5) dog-house.
7. be with graininess die casting die casting automatic production line in corner after die casting according to claim 5, it is characterized in that it also is provided with leftover pieces slag automatic recovery system (73), leftover pieces slag automatic recovery system (73) is that die casting trimming angle machine (29) becomes rods arranged in horizontal line, is arranged in a side or two sides of the electromagnetic oven (5) of raw material central authorities' melting appartus (2); Leftover pieces slag bucket (71) below that goes out of two above die casting trimming angle machines (29) is provided with one or two flat edge corner material slag conveyer belts (74), article one, or two slant lifting leftover pieces slag conveyer belts (75) lower end be placed in the below of flat edge corner material slag conveyer belt (74) terminal, upper end is placed in the top of electromagnetic oven (5) dog-house.
8. band corner graininess die casting die casting automatic production line after the described die casting of any one according to claim 1-7, is characterized in that after die casting that band corner graininess die casting is slider of zipper fastener.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203466235U CN203292454U (en) | 2013-06-18 | 2013-06-18 | Die-casting full-automatic production line for granular pressure casting with edges and corners after die-casting |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2013203466235U CN203292454U (en) | 2013-06-18 | 2013-06-18 | Die-casting full-automatic production line for granular pressure casting with edges and corners after die-casting |
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| CN203292454U true CN203292454U (en) | 2013-11-20 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350211A (en) * | 2013-06-18 | 2013-10-16 | 义乌市逸晨智能设备科技有限公司 | Full-automatic die casting production line for granulated die casting part with corners after die casting |
| CN104148622A (en) * | 2014-09-01 | 2014-11-19 | 何侨 | Die-casting fitting conveying-separating all-in-one machine |
| CN105014043A (en) * | 2015-06-30 | 2015-11-04 | 湖州鑫霸液压机制造有限公司 | Multi-station vertical type die-casting machine |
| CN105290368A (en) * | 2015-11-27 | 2016-02-03 | 苏州龙一服装辅料有限公司 | Improvement of demoulding manner of zipper head |
| CN105346924A (en) * | 2015-12-01 | 2016-02-24 | 驰马拉链（无锡）有限公司 | Device for automatically separating semi-finished product zipper puller |
| CN108115113A (en) * | 2017-12-20 | 2018-06-05 | 佛山市鑫锦龙机械科技有限公司 | A kind of die casting conveying device |
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2013
- 2013-06-18 CN CN2013203466235U patent/CN203292454U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103350211A (en) * | 2013-06-18 | 2013-10-16 | 义乌市逸晨智能设备科技有限公司 | Full-automatic die casting production line for granulated die casting part with corners after die casting |
| CN104148622A (en) * | 2014-09-01 | 2014-11-19 | 何侨 | Die-casting fitting conveying-separating all-in-one machine |
| CN105014043A (en) * | 2015-06-30 | 2015-11-04 | 湖州鑫霸液压机制造有限公司 | Multi-station vertical type die-casting machine |
| CN105290368A (en) * | 2015-11-27 | 2016-02-03 | 苏州龙一服装辅料有限公司 | Improvement of demoulding manner of zipper head |
| CN105346924A (en) * | 2015-12-01 | 2016-02-24 | 驰马拉链（无锡）有限公司 | Device for automatically separating semi-finished product zipper puller |
| CN108115113A (en) * | 2017-12-20 | 2018-06-05 | 佛山市鑫锦龙机械科技有限公司 | A kind of die casting conveying device |
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Granted publication date: 20131120 Effective date of abandoning: 20150422 |