Summary of the invention
In order to solve the problem of the unstable and easy generation of prior art manpower pour steel personal injury, the present invention aims to provide the heavy molten steel casting device of a kind of meter, this device is provided with weight sensor, interruption crane device and electromagnetism and drives plug device, automatically by the tapping hole of the sprue gate alignment box molding sand mould of steel ladle, and according to the weight casting equivalent molten steel of cast member.
In order to achieve the above object, the present invention adopts following technical scheme: the heavy molten steel casting device of a kind of meter, comprise type cyclic track, across type railcar and stopper rod steel ladle, it is characterized in that: between the both sides in sand mo(u)ld transmission road and sand mo(u)ld transmission road and melting steel furnace, track support is set, the described top that type cyclic track is arranged on to track support, describedly across type railcar, comprise frame shaped steel bag frame and driving mechanism, described frame shaped steel bag has set up frame type weighing machine and electric instrument platform, described driving mechanism be arranged on frame shaped steel bag frame and with type cyclic track is connected, described frame type weighing machine is provided with weight sensor, the both sides of described electric instrument platform are respectively equipped with mobile power transmission device and are interrupted crane device, described mobile power transmission device comprises multi-notch transmission of electricity track and slippage electrical appliance, described interruption crane device comprises draw-in groove track, electromagnetic travelling crane switch and a plurality of magnetic boundary member, described draw-in groove track is arranged on type cyclic track or track support, described a plurality of magnetic boundary member is arranged on draw-in groove track and is corresponding with box sand mo(u)ld, described electromagnetic travelling crane switch is arranged on across matching in type railcar and with magnetic boundary member, the control line of described interruption crane device and weight sensor, stopper rod steel ladle connects respectively, described stopper rod steel ladle is arranged on across in type railcar and be provided with electromagnetism and drive plug device, and described electromagnetism is driven plug device and comprised electromagnetism generator A, U-shaped stopper rod and Kai Sai spring, and the control line that described electromagnetism is driven plug device is connected respectively with weight sensor, interruption crane device.
This preferred embodiment also has following technical characterictic:
Described track support comprises girder steel type support, frame-type support and reinforced concrete soil type support, between the both sides in sand mo(u)ld transmission road and sand mo(u)ld transmission road and melting steel furnace, is provided with a plurality of track supports.
Described frame shaped steel bag frame is framework structure and its middle part is provided with ladle bayonet socket, described frame type weighing machine is arranged on the top of ladle bayonet socket, described electric instrument platform is arranged on the end of frame shaped steel bag frame, described weight sensor is arranged on electric instrument platform, and the control line of described weight sensor is driven plug device with interruption crane device, electromagnetism and is connected respectively.
Described driving mechanism comprises drive track wheel, driven rail wheel and rail vehicle motor, described drive track wheel and driven rail wheel are arranged on respectively the two ends of frame shaped steel bag frame, described drive track wheel, driven rail wheel and rolling is connected to type cyclic track, described rail vehicle motor is arranged on the middle part of electric instrument platform and is provided with deceleration transmission device, and described deceleration transmission device is connected with drive track wheel gear.
Described multi-notch transmission of electricity track is arranged on type cyclic track or track support, described multi-notch transmission of electricity track connects into cyclic track between sand mo(u)ld transmission road and melting steel furnace, described multi-notch transmission of electricity track is provided with multiple tracks transmission of electricity notch, described transmission of electricity notch is connected with power supply, described slippage electrical appliance comprises positioning housing and elastic force transmission of electricity joint, described positioning housing is firmly connected with electric instrument platform, in the termination of positioning housing, be provided with a plurality of joint Hatch Openings, elastic force transmission of electricity joint is housed in each joint Hatch Opening, described elastic force transmission of electricity joint is connected with the power distributor across type railcar, described elastic force transmission of electricity joint comprises conduction slide bar and enlarging spring, described conduction slide bar two pairs are arranged on the axostylus axostyle in joint Hatch Opening side by side, described enlarging spring is arranged between two secondary conduction slide bars, described conduction slide bar is slidably connected with transmission of electricity notch.
Described draw-in groove track is arranged on the bunton top of the trellis of sand mo(u)ld transmission side, road, at the middle part of draw-in groove track, be provided with buckle notch, the end of described magnetic boundary member and afterbody are respectively equipped with permanent magnetic chuck and opening and closing buckle, described opening and closing buckle is provided with adjusting bolt and is clasped with buckle notch, described electromagnetic travelling crane switch comprises diamagnetic housing, electromagnetism generator B and magnetic force traveller, the outer ring of described diamagnetic housing and inner chamber are respectively equipped with positioning bar limit and magnetic post slideway, described positioning bar limit is connected with electric instrument platform, described electromagnetism generator B is arranged on the inner chamber of diamagnetic housing tail end and is provided with magnechuck, described magnetic force traveller is arranged in magnetic post slideway, the two ends of described magnetic force traveller and permanent magnetic chuck, magnechuck coordinates respectively.
Described stopper rod steel ladle is sleeved in ladle bayonet socket, is provided with meter heavily blocks frame in the outer ring at stopper rod steel ladle middle part, and described meter heavily blocks frame and is connected with frame type weighing machine, in the bottom of stopper rod steel ladle, is provided with single or multiple sprue gates.
Described electromagnetism generator A is connected with the outer wall of stopper rod steel ladle and is provided with out plug sucker, control line and the weight sensor of described electromagnetism generator A, being interrupted crane device connects respectively, described U-shaped stopper rod is provided with location gusset, plug dish is opened in spring top board and clutch, two of described location gussets are separately arranged on the outer wall of stopper rod steel ladle, described U-shaped stopper rod is sleeved in the hole at gusset middle part, location, the termination of U-shaped stopper rod is stretched in stopper rod steel ladle and is coordinated with sprue gate, described spring top board is arranged between two location gussets, described clutch open plug dish be arranged on U-shaped stopper rod tail end and with open plug sucker coordinate, the described plug spring of opening is arranged between location gusset and spring top board.
The interruption crane device of the present embodiment is the tapping hole over against box sand mo(u)ld by the sprue gate of stopper rod steel ladle automatically, and weight sensor leaves plug device according to the Weight control electromagnetism of cast member and inject equivalent molten steel in each box sand mo(u)ld.Can prevent that the raw contingency of teemer's human hair from can enhance productivity again.Therefore, this is counted, and heavy molten steel casting device is rational in infrastructure, installation is simple, can replace casting workman to do the work of casting molten steel.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the assembly structure schematic diagram of one embodiment of the invention.
Fig. 2 is the structural representation of mobile power transmission device 40 in Fig. 1.
Fig. 3 is interrupted the structural representation of crane device 50 in Fig. 1.
Fig. 4 is the structural representation at Fig. 1 back side.
In figure, sequence number represents respectively: 01. box sand mo(u)ld, 02. sand mo(u)ld transmission road, 10. pair type cyclic track, 11. track supports, 20. across type railcar, 21. frame shaped steel bag framves, 210. frame type weighing machines, 211. electric instrument platforms, 212. weight sensor, 213. ladle bayonet sockets, 22. driving mechanisms, 220. drive track wheels, 221. driven rail wheels, 222. rail vehicle motors, 223. deceleration transmission devices, 30. stopper rod steel ladle, 31. electromagnetism are driven plug device, 310. electromagnetism generator A, 311.U type stopper rod, 312. open plug spring, 313. drive plug sucker, 314. location gussets, 315. spring top boards, plug dish is opened in 316. clutches, 32. heavily block frame, 33. sprue gates, 40. mobile power transmission devices, 41. multi-notch transmission of electricity tracks, 410. transmission of electricity notches, 42. slippage electrical appliances, 420. positioning housing, 421. elastic force transmission of electricity joints, 422. joint Hatch Openings, 423. conduction slide bars, 424. enlarging springs, 50. are interrupted crane device, 51. draw-in groove tracks, 510. buckle notches, 52. electromagnetic travelling crane switches, 520. diamagnetic housings, 521. electromagnetism generator B, 522. magnetic force travellers, 523. positioning bar limits, 524. magnetic post slideways, 525. magnechuck, 53. magnetic boundary memberes, 530. permanent magnetic chuck, 531. opening and closing buckles, 532. adjusting bolt.
The specific embodiment
Referring to Fig. 1 and in conjunction with Fig. 2, 3, 4, the heavy molten steel casting device of meter of the present embodiment comprises type cyclic track 10, across type railcar 20 and stopper rod steel ladle 30, between the both sides in sand mo(u)ld transmission road 02 and sand mo(u)ld transmission road 02 and melting steel furnace, track support 11 is set, the described top that type cyclic track 10 is arranged on to track support 11, describedly across type railcar 20, comprise frame shaped steel bag frame 21 and driving mechanism 22, described frame shaped steel bag frame 21 is provided with frame type weighing machine 210 and electric instrument platform 211, described driving mechanism 22 be arranged on frame shaped steel bag frame 21 and with type cyclic track 10 is connected, described frame type weighing machine 210 is provided with weight sensor 212, the both sides of described electric instrument platform 211 are respectively equipped with mobile power transmission device 40 and are interrupted crane device 50, described mobile power transmission device 40 comprises multi-notch transmission of electricity track 41 and slippage electrical appliance 42, described interruption crane device 50 comprises draw-in groove track 51, electromagnetic travelling crane switch 52 and a plurality of magnetic boundary member 53, described draw-in groove track 51 is arranged on type cyclic track 10 or track support 11, described a plurality of magnetic boundary member 53 is arranged on draw-in groove track 51 and is corresponding with box sand mo(u)ld 01, described electromagnetic travelling crane switch 52 is arranged on across matching in type railcar 20 and with magnetic boundary member 53, the control line of described interruption crane device 50 and weight sensor 212, stopper rod steel ladle 30 connects respectively, described stopper rod steel ladle 30 be arranged on across in type railcar 20 and be provided with electromagnetism open plug device 31, described electromagnetism is driven plug device 31 and is comprised electromagnetism generator A310, U-shaped stopper rod 311 and Kai Sai spring 312, and the control line that described electromagnetism is driven plug device 31 is connected respectively with weight sensor 212, interruption crane device 50.
Type cyclic track 10 is arranged between cast member casting place and melting steel furnace, make across type railcar 20 circular flow between cast member casting place and melting steel furnace, transport stopper rod steel ladle 30 and add molten steel to melting steel furnace, then molten steel is poured in each box sand mo(u)ld 01 uniformly.Weight sensor 212 coordinates and controls across 20 operations of type railcar with interruption crane device 50, and by the tapping hole of the sprue gate of stopper rod steel ladle 30 33 alignment box molding sand moulds 01; Weight sensor 212 leaves plug device 31 with electromagnetism and coordinates control stopper rod steel ladle 30 according to the weight output molten steel of cast member.
Described track support 11 comprises girder steel type support, frame-type support and reinforced concrete soil type support, between the both sides in sand mo(u)ld transmission road 02 and sand mo(u)ld transmission road 02 and melting steel furnace, is provided with a plurality of track supports 11.
Type cyclic track 10 is arranged on to the top of track support 11, make across 20 operations above sand mo(u)ld transmission road 02 of type railcar, tapping hole by the sprue gate of stopper rod steel ladle 30 33 in-plant alignment box molding sand mould 01, facilitates molten steel to flow directly into box sand mo(u)ld 01.
Described frame shaped steel bag frame 21 is framework structure and its middle part is provided with ladle bayonet socket 213, described frame type weighing machine 210 is arranged on the top of ladle bayonet socket 213, described electric instrument platform 211 is arranged on the end of frame shaped steel bag frame 21, described weight sensor 212 is arranged on electric instrument platform 211, and the control line of described weight sensor 212 is driven plug device 31 with interruption crane device 50, electromagnetism and is connected respectively.
Stopper rod steel ladle 30 is arranged on frame shaped steel bag frame 21 by ladle bayonet socket 213, its all wt all acts on frame type weighing machine 210, frame type weighing machine 210 measures the weight of stopper rod steel ladle 30 accurately, and weight signal is flowed to weight sensor 212, weight sensor 212 converts weight signal to control signal and is transferred to respectively and is interrupted crane device 50 and electromagnetism is driven plug device 31.
Described driving mechanism 22 comprises drive track wheel 220, driven rail wheel 221 and rail vehicle motor 222, described drive track wheel 220 and driven rail wheel 221 are arranged on respectively the two ends of frame shaped steel bag frame 21, described drive track wheel 220, driven rail wheel 221 and 10 rollings are connected to type cyclic track, described rail vehicle motor 222 is arranged on the middle part of electric instrument platform 211 and is provided with deceleration transmission device 223, and described deceleration transmission device 223 is taken turns 220 gears with drive track and is connected.
Across type railcar 20 by drive track take turns 220 and driven rail wheel 221 crossbearers on to type cyclic track 10, rail vehicle motor 222 drives across 20 operations of type railcar, deceleration transmission device 223 makes across the slow even running of type railcar 20.
Described multi-notch transmission of electricity track 41 is arranged on type cyclic track 10 or track support 11, described multi-notch transmission of electricity track 41 connects into cyclic track between sand mo(u)ld transmission road 02 and melting steel furnace, described multi-notch transmission of electricity track 41 is provided with multiple tracks transmission of electricity notch 410, described transmission of electricity notch 410 is connected with power supply, described slippage electrical appliance 42 comprises positioning housing 420 and elastic force transmission of electricity joint 421, described positioning housing 420 is firmly connected with electric instrument platform 211, in the termination of positioning housing 420, be provided with a plurality of joint Hatch Openings 422, elastic force transmission of electricity joint 421 is housed in each joint Hatch Opening 422, described elastic force transmission of electricity joint 421 is connected with the power distributor across type railcar 20, described elastic force transmission of electricity joint 421 comprises conduction slide bar 423 and enlarging spring 424, 423 liang of pairs of described conduction slide bar are arranged on the axostylus axostyle in joint Hatch Opening 422 side by side, described enlarging spring 424 is arranged between two secondary conduction slide bars 423, described conduction slide bar 423 is slidably connected with transmission of electricity notch 410.
Multi-notch transmission of electricity track 41 is arranged on type cyclic track 10 or track support 11 by the muscle shelves at the back side, and connect into cyclic track between sand mo(u)ld transmission road 02 and melting steel furnace, slippage electrical appliance 42 coordinates to providing portable power source across type railcar 20 with multi-notch transmission of electricity track 41, makes in the process of operation, also can obtain stable power supply across type railcar 20.Two secondary conduction slide bars 423 are enclosed within transmission of electricity notch 410 side by side, under the effect of enlarging spring 424, to both sides, expand and be close to transmission of electricity notch 410, the slide bar 423 that conducts electricity during across type railcar 20 operation is close to transmission of electricity notch 410 and is slided, by transmit electricity continual being transferred to across type railcar 20 of power supply of track 41 of multi-notch.
Described draw-in groove track 51 is arranged on track support 11 tops of sand mo(u)ld transmission 02 side, road, at the middle part of draw-in groove track 51, be provided with buckle notch 510, the end of described magnetic boundary member 53 and afterbody are respectively equipped with permanent magnetic chuck 530 and opening and closing buckle 531, described opening and closing buckle 531 is provided with adjusting bolt 532 and is clasped with buckle notch 510, described electromagnetic travelling crane switch 52 comprises diamagnetic housing 520, electromagnetism generator B521 and magnetic force traveller 522, the outer ring of described diamagnetic housing 520 and inner chamber are respectively equipped with positioning bar limit (523) and magnetic post slideway 524, described positioning bar limit (523) is connected with electric instrument platform 211, described electromagnetism generator B521 is arranged on the inner chamber of diamagnetic housing 520 tail ends and is provided with magnechuck 525, described magnetic force traveller 522 is arranged in magnetic post slideway 524, the two ends of described magnetic force traveller 522 and permanent magnetic chuck 530, magnechuck 525 coordinates respectively.
The length of draw-in groove track 51 is consistent with the length in cast member casting place, make the top of each box sand mo(u)ld 01 that magnetic boundary member 53 can be installed, opening and closing buckle 531 and buckle notch 510 are clasped and magnetic boundary member 53 are arranged on draw-in groove track 51 and can easily adjusting position, when adjusting bolt 532 is tightened, magnetic boundary member 53 is firmly connected with draw-in groove track 51, adjusting bolt 532 facilitates magnetic boundary member 53 to regulate each other spacing while unscrewing.
The quantity that magnetic boundary member 53 is installed on draw-in groove track 51 is consistent with the quantity of box sand mo(u)ld 01, and the spacing of magnetic boundary member 53 is consistent with the spacing of box sand mo(u)ld 01 tapping hole.
Across type railcar 20, on to type cyclic track 10, move to electromagnetic travelling crane switch 52 and magnetic boundary member 53 over against time, the suction that magnetic force traveller 522 is subject to permanent magnetic chuck 530 slides to the end of magnetic post slideway 524, when sliding into magnetic post slideway 524 end, magnetic force traveller 522 cuts off the power supply across type railcar 20, make across type railcar 20 out of service, open the sprue gate 33 of stopper rod steel ladle 30 simultaneously, molten steel is injected in box sand mo(u)ld 01.When the molten steel of box sand mo(u)ld 01 interior injection reaches the setting value of weight sensor 212, weight sensor 212 leaves plug device 31 and electromagnetic travelling crane switch 52 output control signals to electromagnetism, electromagnetism is driven plug device 31 at the sprue gate 33 of effect ShiShimonoseki of control signal blocking lever steel ladle 30, electromagnetic travelling crane switch 52 starts electromagnetism generator B521 under the effect of control signal, the suction of electromagnetism generator B521 overcomes the suction of permanent magnetic chuck 530, magnetic force traveller 522 is withdrawn into afterbody from the end of magnetic post slideway 524, when sliding into magnetic post slideway 524 afterbody, connects magnetic force traveller 522 power supply across type railcar 20, make to continue operation forward across type railcar 20, until electromagnetic travelling crane switch 52 again with magnetic boundary member 53 over against, the molten steel work of again casting.
Described stopper rod steel ladle 30 is sleeved in ladle bayonet socket 213, is provided with meter heavily blocks frame 32 in the outer ring at stopper rod steel ladle 30 middle parts, and described meter heavily blocks frame 32 and is connected with frame type weighing machine 210, is provided with single or multiple sprue gates 33 in the bottom of stopper rod steel ladle 30.
Stopper rod steel ladle 30 is heavily blocked frame 32 by meter and is erected on frame type weighing machine 210, makes frame type weighing machine 210 can accurately weigh the weight of stopper rod steel ladle 30 and the molten steel of containing.Stopper rod steel ladle 30 33 positions, sprue gate are set and quantity corresponding with the tapping hole of box sand mo(u)ld 01, across type railcar 20 under the effect that is interrupted crane device 50, each when out of service the sprue gate 33 of stopper rod steel ladle 30 all over against the tapping hole of box sand mo(u)ld 01.
Described electromagnetism generator A310 be connected with the outer wall of stopper rod steel ladle 30 and be provided with out plug sucker 313, the control line of described electromagnetism generator A310 and weight sensor 212, being interrupted crane device 50 connects respectively, described U-shaped stopper rod 311 is provided with location gusset 314, plug dish 316 is opened in spring top board 315 and clutch, 314 two of described location gussets are separately arranged on the outer wall of stopper rod steel ladle 30, described U-shaped stopper rod 311 is sleeved in the hole at gusset 314 middle parts, location, the termination of U-shaped stopper rod 311 is stretched in stopper rod steel ladle 30 and is coordinated with sprue gate 33, described spring top board 315 is arranged between two location gussets 314, described clutch open plug dish 316 be arranged on U-shaped stopper rod 311 tail end and with open plug sucker 313 coordinate, the described plug spring 312 of opening is arranged between location gusset 314 and spring top board 315.
U-shaped stopper rod 311 is arranged on the outer wall of stopper rod steel ladle 30 by location gusset 314, can avoid frame shaped steel bag frame 21 slides up and down easily, make frame type weighing machine 210 weigh accurately the weight of stopper rod steel ladle 30, during U-shaped stopper rod 311 down sliding, sprue gate 33 is blocked in its termination, make molten steel can not flow out stopper rod steel ladle 30, during U-shaped stopper rod 311 upward sliding, open sprue gate 33 molten steel is injected to box sand mo(u)ld 01.The suction that electromagnetism generator A310 produces is opened plug dish 316 by clutch and is held by driving plug sucker 313, make U-shaped stopper rod 311 down sliding sealing sprue gates 33, as long as electromagnetism generator A310 stops producing suction, the active force of opening plug spring 312 will promote U-shaped stopper rod 311 upward slidings and open sprue gate 33.
Electromagnetism generator A310 opens sprue gate 33 by the signal of electromagnetic travelling crane switch 52, and molten steel is injected to box sand mo(u)ld 01; Electromagnetism generator A310 clogs sprue gate 33 by the signal of weight sensor 212, makes steel ladle stop exporting molten steel.
When the present embodiment is specifically implemented, first according to the quantity and spacing of the spacing setting magnetic boundary member 53 of the quantity of box sand mo(u)ld 01 and tapping hole, count again the Metal Weight of each cast member of casting and the whole batch of cast member of casting, the molten steel input stopper rod steel ladle 30 of melting steel furnace being produced according to statistics.Then start across type railcar 20 stopper rod steel ladle 30 is transported to casting place, be interrupted crane device 50 tapping hole over against box sand mo(u)ld 01 by the sprue gate of stopper rod steel ladle 30 33 automatically, weight sensor 212 will be controlled electromagnetism according to statistics and open and fill in device 31 molten steel is injected into respectively in each box sand mo(u)ld 01.
In sum: the present embodiment has solved the problem of the unstable and easy generation of prior art manpower pour steel personal injury, provide a kind of heavy molten steel casting device of meter that can replace teemer people's work.