CN103439659B - A kind of ancillary attachement devices testing generator - Google Patents
A kind of ancillary attachement devices testing generator Download PDFInfo
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- CN103439659B CN103439659B CN201310373410.6A CN201310373410A CN103439659B CN 103439659 B CN103439659 B CN 103439659B CN 201310373410 A CN201310373410 A CN 201310373410A CN 103439659 B CN103439659 B CN 103439659B
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- transmission shaft
- delivery track
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- 238000012360 testing method Methods 0.000 title claims abstract description 28
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 229920000742 Cotton Polymers 0.000 claims abstract description 6
- 239000000945 filler Substances 0.000 claims abstract description 6
- 238000003032 molecular docking Methods 0.000 claims description 6
- 230000001939 inductive effect Effects 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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Abstract
The invention discloses a kind of ancillary attachement devices testing generator, generator to be tested is transported to precalculated position by delivery track, make the stator of generator and be connected clamp system and connect, the armature spindle of generator clamps by delta air chuck simultaneously, then driving source motor is started, rotated by transmission shaft rotor driven axle, test with convenient working person; In addition, frame is provided with the frame outer cover for covering transmission shaft and driving source motor, frame outer cover is the double-decker that central filler has acoustical cotton, the noise produced when effectively improving test, reduces the noise pollution of production environment, structure of the present invention is simple, simple to operate, convenient test, effectively saves manpower, reduce labour intensity, enhance productivity.
Description
[technical field]
The present invention relates to a kind of ancillary attachement devices testing generator.
[background technology]
At present, for the production of generator, after rotor is installed into stator pack, need to test the finished product of generator, during test, must first the output shaft of the armature spindle of generator with driving source motor be connected, and the stator of fixed generator and shell.Its weight of generator is comparatively large, and existing way adopts the mode of a dead lift to dock, and then carries out the test of respective item, and during test, the rotation of generator and driving source motor produces very large noise, has a strong impact on operating environment and operator.This mode of production needs at substantial labour, and labour intensity is quite large, is unfavorable for the batch production of generator, affects production efficiency.
Namely the present invention researchs and proposes for the deficiencies in the prior art.
[summary of the invention]
The technical problem to be solved in the present invention is to provide a kind of ancillary attachement devices testing generator, generator to be tested is transported to precalculated position by delivery track, make the stator of generator and be connected clamp system and connect, the armature spindle of generator clamps by delta air chuck simultaneously, then driving source motor is started, rotated by transmission shaft rotor driven axle, test with convenient working person; In addition, frame is provided with the frame outer cover for covering transmission shaft and driving source motor, frame outer cover is the double-decker that central filler has acoustical cotton, the noise produced when effectively improving test, reduces the noise pollution of production environment, structure of the present invention is simple, simple to operate, convenient test, effectively saves manpower, reduce labour intensity, enhance productivity.
For solving the problems of the technologies described above, a kind of ancillary attachement devices testing generator of the present invention, adopts following technical scheme:
A kind of ancillary attachement devices testing generator of the present invention, comprise frame, described frame is provided with the delivery track for carrying generator, described delivery track is provided with the locating device for generator conveying location, the transmission shaft described frame being also provided with the connection clamp system for being connected with generator unit stator and rotating for drive electrical generators armature spindle, the described transmission shaft other end is connected with the driving source motor for driving drive axis be fixed in frame.
Described delivery track is provided with the tool fixture for carrying conveying generator, described delivery track is also provided with and is used for tool fixture jack-up making generator and the lift cylinder being connected clamp system and docking.
Described transmission shaft front end is provided with the delta air chuck for clamping generator rotor shaft, and the described transmission shaft other end is provided with driven pulley, and the output terminal of described driving source motor is connected with driving pulley, is provided with Timing Belt between described driven pulley and driving pulley.
Described connection clamp system comprises the flange be located at for coordinating with generator base in frame, and described flange is provided with the alignment pin for locating with generator base, and described flange is also provided with the quick clip clencher for flange and generator base being clamped.
Described delivery track comprises initiative roll shaft and driven roll shaft, described initiative roll shaft and driven roll shaft one end are provided with transportation sprocket, the chain for driving initiative roll shaft and driven roll shaft to rotate is provided with between transportation sprocket on described initiative roll shaft and driven roll shaft, described delivery track also comprises feed drive motor, described feed drive motor output end is connected with drive sprocket, described initiative roll shaft one end is provided with driven sprocket, is provided with driving chain between described drive sprocket and driven sprocket.
Described frame is provided with the frame outer cover for covering transmission shaft and driving source motor, is provided with fan Hot-air fan below described frame outer cover top and driving source motor, and described frame outer cover is the double-decker that central filler has acoustical cotton.
Described locating device is inductive switch sensor.
A kind of ancillary attachement devices testing generator of the present invention, generator to be tested is transported to precalculated position by delivery track, make the stator of generator and be connected clamp system and connect, the armature spindle of generator clamps by delta air chuck simultaneously, then driving source motor is started, rotated by transmission shaft rotor driven axle, test with convenient working person; In addition, frame is provided with the frame outer cover for covering transmission shaft and driving source motor, frame outer cover is the double-decker that central filler has acoustical cotton, the noise produced when effectively improving test, reduces the noise pollution of production environment, structure of the present invention is simple, simple to operate, convenient test, effectively saves manpower, reduce labour intensity, enhance productivity.
[accompanying drawing explanation]
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in further detail, wherein:
Fig. 1 is front view of the present invention.
Fig. 2 is vertical view of the present invention.
Fig. 3 is right view of the present invention.
Fig. 4 is the side view of delivery track in the present invention.
Fig. 5 is the schematic diagram that the present invention is docked with generator.
Fig. 6 is the semisectional view of generator.
[embodiment]
Below in conjunction with accompanying drawing, embodiments of the present invention are elaborated.
A kind of ancillary attachement devices testing generator of the present invention, comprise frame 1, described frame 1 is provided with the delivery track 3 for carrying generator 2, described delivery track 3 is provided with the locating device 31 carrying location for generator 2, locating device 31 adopts inductive switch sensor, the transmission shaft 6 described frame 1 being also provided with the connection clamp system 4 for being connected with generator 2 stator and rotating for drive electrical generators 2 armature spindle, described transmission shaft 6 other end is connected with the driving source motor 7 for driving transmission shaft 6 to rotate be fixed in frame 1.When generator 2 is transported near connecting clamp system 4, when inductive switch sensor detects generator 2, delivery track 3 stops conveying, and namely generator 2 is transported to docking location.
Described delivery track 3 is provided with the tool fixture 5 for carrying conveying generator 2, described delivery track 3 is also provided with and is made generator 2 and the lift cylinder 8 being connected clamp system 4 and docking tool fixture 5 jack-up being used for, when generator 2 is transported to docking location, lift cylinder 8 jack-up tool fixture 5, facilitates generator 2 stator and is connected clamp system 4 and docks.
Described transmission shaft 6 front end is provided with the delta air chuck 61 for clamping generator 1 armature spindle, control it by the folding of delta air chuck 61 to be connected with generator 2 armature spindle, described transmission shaft 6 other end is provided with driven pulley 62, the output terminal of described driving source motor 7 is connected with driving pulley 71, Timing Belt 72 is provided with between described driven pulley 62 and driving pulley 71, for ensureing the reliability of test, between driven pulley 62 and driving pulley 71, adopt the structure of two bar Timing Belt 72.
Described connection clamp system 4 comprises and being located in frame 1 for the flange 41 with generator 2 base engagement, described flange 41 is provided with the alignment pin 42 for locating with generator 2 base, and described flange 41 is also provided with the quick clip clencher 43 for flange 41 and generator 2 base being clamped.
Described delivery track 3 comprises initiative roll shaft 32 and driven roll shaft 33, described initiative roll shaft 32 and driven roll shaft 33 one end are provided with transportation sprocket 34, the chain 35 for driving initiative roll shaft 32 and driven roll shaft 33 to rotate is provided with between transportation sprocket 34 on described initiative roll shaft 32 and driven roll shaft 33, described delivery track 3 also comprises feed drive motor 36, described feed drive motor 36 output terminal is connected with drive sprocket 37, described initiative roll shaft 32 one end is provided with driven sprocket 38, is provided with driving chain 39 between described drive sprocket 37 and driven sprocket 38.
In order to improve the noise pollution of production environment, described frame 1 is provided with the frame outer cover 11 for covering transmission shaft 6 and driving source motor 7, be provided with fan Hot-air fan 12 below described frame outer cover 11 top and driving source motor 7, described frame outer cover 11 has the double-decker of acoustical cotton 13 for central filler.After adopting frame outer cover 11 pairs of transmission shafts 11 and driving source motor 7 to carry out sound insulating and absorbing, noise during test, by original 120 decibels, is reduced to and is less than 60 decibels, effectively improve production environment.
When the present invention works, on generator 2 accommodating tool tool 5 to be tested, feed drive motor 36 rotates forward, by delivery track 3, generator 2 is transported to docking location, when inductive switch sensor detects generator 2, delivery track 3 stops conveying, lift cylinder 8 is by tool fixture 5 jack-up, then human assistance makes generator 2 dock with flange 41, active grab 43 is utilized to clamp generator 2 stator, delta air chuck 61 clamps the armature spindle of generator 2 simultaneously, under the driving of driving source motor 7, generator 2 is tested under the rotating speed of 2500RPM, test that descendant's work is auxiliary unclamps active grab 43, generator 2 is pushed away flange 41, lift cylinder 3 shrinks, tool fixture 5 and generator 2 is made to get back on delivery track 3, feed drive motor 36 reverses afterwards, generator 2 is exported and enters other technique and produce line.
Claims (3)
1. test the ancillary attachement devices of generator for one kind, it is characterized in that comprising frame (1), described frame (1) is provided with the delivery track (3) for carrying generator (2), described delivery track (3) is provided with the locating device (31) for generator (2) conveying location, the transmission shaft (6) described frame (1) being also provided with the connection clamp system (4) for being connected with generator (2) stator and rotating for drive electrical generators (2) armature spindle, described transmission shaft (6) other end is connected with the driving source motor (7) for driving transmission shaft (6) to rotate be fixed in frame (1), described delivery track (3) is provided with the tool fixture (5) for carrying conveying generator (2), described delivery track (3) is also provided with and is made generator (2) and the lift cylinder (8) being connected clamp system (4) and docking tool fixture (5) jack-up being used for, described transmission shaft (6) front end is provided with the delta air chuck (61) for clamping generator (1) armature spindle, described transmission shaft (6) other end is provided with driven pulley (62), the output terminal of described driving source motor (7) is connected with driving pulley (71), Timing Belt (72) is provided with between described driven pulley (62) and driving pulley (71), described connection clamp system (4) comprises and being located in frame (1) for the flange (41) with generator (2) base engagement, described flange (41) is provided with the alignment pin (42) for locating with generator (2) base, described flange (41) is also provided with the quick clip clencher (43) for flange (41) and generator (2) base being clamped, described frame (1) is provided with the frame outer cover (11) for covering transmission shaft (6) and driving source motor (7), described frame outer cover (11) top and driving source motor (7) below are provided with fan Hot-air fan (12), described frame outer cover (11) has the double-decker of acoustical cotton (13) for central filler.
2. by the ancillary attachement devices testing generator a kind of described in claim 1, it is characterized in that described delivery track (3) comprises initiative roll shaft (32) and driven roll shaft (33), described initiative roll shaft (32) and driven roll shaft (33) one end are provided with transportation sprocket (34), the chain (35) for driving initiative roll shaft (32) and driven roll shaft (33) to rotate is provided with between transportation sprocket (34) on described initiative roll shaft (32) and driven roll shaft (33), described delivery track (3) also comprises feed drive motor (36), described feed drive motor (36) output terminal is connected with drive sprocket (37), described initiative roll shaft (32) one end is provided with driven sprocket (38), driving chain (39) is provided with between described drive sprocket (37) and driven sprocket (38).
3., by the ancillary attachement devices testing generator a kind of described in claim 1, it is characterized in that described locating device (31) is for inductive switch sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310373410.6A CN103439659B (en) | 2013-08-23 | 2013-08-23 | A kind of ancillary attachement devices testing generator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310373410.6A CN103439659B (en) | 2013-08-23 | 2013-08-23 | A kind of ancillary attachement devices testing generator |
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| Publication Number | Publication Date |
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| CN103439659A CN103439659A (en) | 2013-12-11 |
| CN103439659B true CN103439659B (en) | 2016-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310373410.6A Active CN103439659B (en) | 2013-08-23 | 2013-08-23 | A kind of ancillary attachement devices testing generator |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108445335B (en) * | 2015-09-08 | 2020-05-08 | 浙江联宜电机有限公司 | Motor operation test assembly line |
| CN108710082B (en) * | 2018-07-31 | 2024-04-12 | 张家港孚冈汽车部件有限公司 | HUD motor assembly's test fixture |
| CN109596978B (en) * | 2018-10-30 | 2020-10-20 | 新疆舰目摩托车有限公司 | New forms of energy motor simulation test line |
| CN109324288B (en) * | 2018-10-30 | 2020-10-20 | 新疆舰目摩托车有限公司 | New forms of energy motor test wire |
| CN111793883A (en) * | 2019-04-09 | 2020-10-20 | 宁波宏大纺织仪器有限公司 | Textile apparatus and control method thereof |
| CN110007230B (en) * | 2019-04-26 | 2020-04-17 | 中国科学院长春光学精密机械与物理研究所 | Photoelectric product servo control motor test device and test method thereof |
| CN113671274B (en) * | 2021-10-22 | 2021-12-28 | 江苏浦丹光电技术有限公司 | High-sensitivity differential electric field sensor |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2615676Y (en) * | 2003-03-25 | 2004-05-12 | 泰豪科技股份有限公司 | Single-supporting synchro generator test connecting apparatus |
| US7023219B2 (en) * | 2004-06-29 | 2006-04-04 | Honeywell International, Inc. | A/C generator rotor test apparatus |
| CN101598615B (en) * | 2009-06-01 | 2011-03-16 | 无锡市卡迪诺风电科技有限公司 | Power testing device of small outer rotor generator |
| TW201111818A (en) * | 2009-09-18 | 2011-04-01 | Univ Chienkuo Technology | Tester structure for high efficiency generator |
| CN201637573U (en) * | 2009-12-24 | 2010-11-17 | 重庆和平自动化工程有限公司 | On-line automatic high-speed testing system for general-purpose engine |
| CN201852922U (en) * | 2010-10-12 | 2011-06-01 | 浙江深度光电科技有限公司 | Final assembly test system for generator |
| CN202075394U (en) * | 2011-05-27 | 2011-12-14 | 华锐风电科技(集团)股份有限公司 | Testing device for wind driven generator |
| CN203465294U (en) * | 2013-08-23 | 2014-03-05 | 中山市恒鑫聚诚工业设备有限公司 | Auxiliary connection equipment for testing electric generator |
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| CN103439659A (en) | 2013-12-11 |
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Address after: Yixian Road of the Torch Development Zone in Guangdong Province Jia Hu Industrial Park 528400 Zhongshan City plant No. 2 first floor Applicant after: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT CO.,LTD. Address before: Yixian Road of the Torch Development Zone in Guangdong Province Jia Hu Industrial Park 528400 Zhongshan City plant No. 2 first floor Applicant before: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT Co.,Ltd. |
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Denomination of invention: Auxiliary connecting equipment for testing power generator Effective date of registration: 20170821 Granted publication date: 20160316 Pledgee: Industrial Commercial Bank of China Ltd. Zhongshan branch Pledgor: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT CO.,LTD. Registration number: 2017990000719 |
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Date of cancellation: 20220616 Granted publication date: 20160316 Pledgee: Industrial Commercial Bank of China Ltd. Zhongshan branch Pledgor: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT CO.,LTD. Registration number: 2017990000719 |
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Denomination of invention: An auxiliary connection device for testing generators Effective date of registration: 20230704 Granted publication date: 20160316 Pledgee: Zhongshan Torch High-tech Industrial Development Zone Branch of Agricultural Bank of China Co.,Ltd. Pledgor: ZHONGSHAN HANDSOME INDUSTRIAL EQUIPMENT CO.,LTD. Registration number: Y2023980047237 |
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