CN103413004A - Three-dimensional assembly process generation method and system for aerospace product - Google Patents
Three-dimensional assembly process generation method and system for aerospace product Download PDFInfo
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Abstract
本发明提供一种用于航天产品的三维装配工艺生成方法及系统,所述系统包括:三维制造资源库构建模块,构建包含产品、工装、工具及辅料信息的三维制造资源库;三维装配工艺设计模块,根据构建的三维制造资源库进行工艺任务分解和工艺编制,形成工艺结构树;三维装配工艺仿真模块,构建虚拟装配环境,根据三维模型、装配过程和工艺结构树,仿真并分析装配过程,形成与现实装配要求相匹配的三维装配动画;三维装配工艺发布模块,集成工艺设计信息和仿真信息,形成三维装配工艺文件,发布到装配现场。本发明为航天产品装配提供了准确、直观的三维可视化手段,可以解决现有技术中三维产品设计、三维工艺设计以及三维装配现场实施之间的信息鸿沟问题。
The invention provides a method and system for generating a three-dimensional assembly process for aerospace products. The system includes: a three-dimensional manufacturing resource library building module to construct a three-dimensional manufacturing resource library containing information on products, tooling, tools and auxiliary materials; three-dimensional assembly process design The module, based on the constructed 3D manufacturing resource library, performs process task decomposition and process compilation to form a process structure tree; the 3D assembly process simulation module builds a virtual assembly environment, simulates and analyzes the assembly process based on the 3D model, assembly process and process structure tree, Form a 3D assembly animation that matches the actual assembly requirements; the 3D assembly process publishing module integrates process design information and simulation information to form a 3D assembly process file and release it to the assembly site. The invention provides an accurate and intuitive three-dimensional visualization means for assembly of aerospace products, and can solve the problem of information gap between three-dimensional product design, three-dimensional process design and on-site implementation of three-dimensional assembly in the prior art.
Description
技术领域technical field
本发明涉及航空航天技术领域,特别是涉及航天产品的装配控制技术领域,具体为一种用于航天产品的三维装配工艺生成方法及系统。The invention relates to the technical field of aerospace, in particular to the technical field of assembly control of aerospace products, specifically a method and system for generating a three-dimensional assembly process for aerospace products.
背景技术Background technique
目前,在航天产品设计与制造过程中,普遍存在设计工艺异地的情况,设计人员主要采用三维模型、图纸和设计文件等传递设计信息。其中,图纸与设计文件作为标准数据供工艺人员使用,三维模型仅作为工艺设计的参考。图纸包含产品的零部件组成、安装尺寸及基准等信息;设计文件包含部分零部件的安装方法、安装注意事项、通知单及更改单等信息。图纸和设计文件均以模拟量的形式传递设计信息,这种方式生成的二维工艺规程在航天产品制造过程中主要存在以下不足;At present, in the process of designing and manufacturing aerospace products, it is common for the design process to be in different places. Designers mainly use 3D models, drawings and design documents to transmit design information. Among them, the drawings and design documents are used as standard data for craftsmen, and the 3D model is only used as a reference for craft design. Drawings include information such as product component composition, installation dimensions, and benchmarks; design documents include information such as installation methods for some components, installation precautions, notices, and change orders. Both drawings and design documents transmit design information in the form of analog quantities. The two-dimensional process specifications generated in this way mainly have the following shortcomings in the manufacturing process of aerospace products;
1、工艺人员无法充分利用接收的设计数据,三维模型只是作为工艺设计的参考,未供工艺设计直接使用,造成工艺与设计之间存在信息鸿沟,工艺的编制主要依靠工艺人员的经验,造成现场制造对工艺人员经验的过度依赖。1. Craftsmen cannot make full use of the received design data. The 3D model is only used as a reference for process design and is not directly used for process design, resulting in an information gap between the process and design. The preparation of the process mainly relies on the experience of the craftsmen, resulting in Manufacturing over-reliance on the experience of craftsmen.
2、二维工艺规程采用纸质方式描述工艺内容,工艺文件缺乏直观性,可读性差,现场装配人员需要借助大量的图纸及经验对工艺文件进行消化吸收,对工艺文件的理解,很大程度上依赖于工人的经验,因此,工艺设计与现场之间存在信息鸿沟,造成工作现场过度依赖于工人的经验和技能,工艺文件对新员工的可指导性差。2. The two-dimensional process specification uses paper to describe the process content. The process documents lack intuition and poor readability. The on-site assembly personnel need to digest and absorb the process documents with the help of a large number of drawings and experience. The understanding of the process documents is largely Therefore, there is an information gap between the process design and the site, causing the job site to rely too much on the experience and skills of the workers, and the process documents are poorly instructive for new employees.
3、对工艺文件的验证手段落后。只能以实物试装为主要手段验证装配工艺可行性与合理性,工艺人员无法在装配前发现工装工具干涉、操作空间和可达性等具体问题,经常出现各种需要协调的问题,造成装配效率低下、质量不稳定、装配周期长、装配成本高等问题。3. The means of verification of process documents are backward. The feasibility and rationality of the assembly process can only be verified by means of physical trial assembly. Technicians cannot find specific problems such as tooling tool interference, operating space, and accessibility before assembly. Various problems that require coordination often occur, resulting in assembly Problems such as low efficiency, unstable quality, long assembly cycle, and high assembly cost.
4、航天产品制造过程中,由于设计、工艺等原因经常出现一系列更改,更改以通知单、更改单的形式管理,需要重新出图及打印,耗费大量人工和纸张。此外,航天产品装配环境纸质图纸、工艺文件数量多,容易出现破损、丢失等问题,不利于车间的无纸化建设。4. During the manufacturing process of aerospace products, a series of changes often occur due to reasons such as design and process. Changes are managed in the form of notices and change orders, which require re-drawing and printing, which consumes a lot of labor and paper. In addition, there are many paper drawings and process documents in the assembly environment of aerospace products, which are prone to damage and loss, which is not conducive to the paperless construction of the workshop.
5、二维工艺文件管理过程复杂,每次借阅需到档案处备案借阅,并按规定时间、规定流程归还文件,管理过程有很大的时间浪费与人力浪费,降低了工艺文件的管理效率。5. The management process of two-dimensional process documents is complicated. Every time you borrow it, you need to go to the archives office for filing and borrowing, and return the documents according to the specified time and process. The management process has a lot of time and manpower waste, which reduces the management efficiency of process documents.
由上可见,如何解决工艺设计与现场施工之间的信息鸿沟带来的以上问题成为本领域技术人员亟待解决的问题。It can be seen from the above that how to solve the above problems caused by the information gap between process design and on-site construction has become an urgent problem to be solved by those skilled in the art.
发明内容Contents of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种用于航天产品的三维装配工艺生成方法及系统,用于解决现有技术中三维产品设计、三维工艺设计与三维装配现场实施之间的信息鸿沟问题。In view of the shortcomings of the prior art described above, the purpose of the present invention is to provide a method and system for generating a three-dimensional assembly process for aerospace products, which is used to solve the problem of three-dimensional product design, three-dimensional process design and on-site implementation of three-dimensional assembly in the prior art. information gap problem.
为实现上述目的及其他相关目的,本发明在一方面提供一种用于航天产品的三维装配工艺生成方法,所述方法包括:步骤S1,构建包含产品、工装、工具及辅料信息的三维制造资源库;步骤S2,根据构建的三维制造资源库进行工艺任务分解和工艺编制,形成工艺结构树;步骤S3,构建虚拟装配环境,根据三维模型、装配过程和工艺结构树,仿真并分析装配过程,形成与现实装配要求相匹配的三维装配动画;步骤S4,集成工艺设计信息和仿真信息,形成三维装配工艺文件,发布到装配现场。In order to achieve the above purpose and other related purposes, the present invention provides, on the one hand, a method for generating a three-dimensional assembly process for aerospace products, the method comprising: step S1, constructing a three-dimensional manufacturing resource including information on products, tooling, tools and auxiliary materials library; step S2, process task decomposition and process compilation according to the constructed 3D manufacturing resource library, and form a process structure tree; step S3, construct a virtual assembly environment, simulate and analyze the assembly process according to the 3D model, assembly process and process structure tree, Form a 3D assembly animation that matches the actual assembly requirements; step S4, integrate process design information and simulation information, form a 3D assembly process file, and publish it to the assembly site.
作为本发明的一种优选方案,所述步骤S1具体包括:S11,通过三维设计软件建立符合工艺要求的产品和工装的三维模型,所述三维模型包括产品模型,工装工具模型和辅助材料模型;S12,对所述三维模型进行MBD标注,形成基于MBD的三维模型定义;S13,将标注后的三维模型进行模型格式转换,转化为轻量化的产品模型,工装工具模型和辅助材料模型,形成包含产品、工装、工具及辅料信息的三维制造资源库。As a preferred solution of the present invention, the step S1 specifically includes: S11, using a three-dimensional design software to establish a three-dimensional model of a product and tooling that meets the process requirements, and the three-dimensional model includes a product model, tooling tool model and auxiliary material model; S12, performing MBD annotation on the 3D model to form an MBD-based 3D model definition; S13, performing model format conversion on the 3D model after annotation, converting it into a lightweight product model, tooling tool model and auxiliary material model, forming a model that includes 3D manufacturing resource library of products, tooling, tools and accessories information.
作为本发明的一种优选方案,所述MBD的三维模型定义是在三维模型基础上,添加产品的制造信息和非几何信息,包括产品结构、技术要求、工艺、检验和管理。As a preferred solution of the present invention, the definition of the 3D model of the MBD is to add manufacturing information and non-geometric information of the product on the basis of the 3D model, including product structure, technical requirements, process, inspection and management.
作为本发明的一种优选方案,所述轻量化是除去三维模型中对装配无关的工程信息,在格式转换时,保留三维模型的基准信息、PMI信息和MBD标注信息。As a preferred solution of the present invention, the light weight is to remove engineering information irrelevant to assembly in the 3D model, and retain the benchmark information, PMI information and MBD annotation information of the 3D model during format conversion.
作为本发明的一种优选方案,所述步骤S2具体包括:S21,利用产品模型编辑产品属性信息;S22,为每个工序分配不同的产品和资源,实现每个工位三维数据的分配;S23,按照装配工艺的串行和并行关系,规划工艺流程,形成工艺结构树,实现EBOM向PBOM的转换;S24,为每个工序、工步添加作业内容和方法、精度和质量要求,直至所有工序、工步内容编制完成。As a preferred solution of the present invention, the step S2 specifically includes: S21, using the product model to edit product attribute information; S22, assigning different products and resources to each process, and realizing the allocation of three-dimensional data for each station; S23 , according to the serial and parallel relationship of the assembly process, plan the process flow, form a process structure tree, and realize the conversion from EBOM to PBOM; S24, add operation content and methods, precision and quality requirements for each process and process step, until all processes , Work step content preparation is completed.
作为本发明的一种优选方案,所述三维模型属性信息包括零部件代号、名称、类型、数量、规格、来源和使用车间。As a preferred solution of the present invention, the attribute information of the three-dimensional model includes parts code, name, type, quantity, specification, source and workshop.
作为本发明的一种优选方案,所述步骤S3具体包括:S31,参照装配现场布局,构造虚拟装配仿真环境;S32,根据装配工艺或工序要求,对三维模型中对应的属性和工艺信息进行标注,对三维模型中的每个零部件添加虚拟装配和动作,形成三维装配动画;S33,根据装配工艺描述,对三维装配动画中的仿真过程数据进行分析,获取存在问题的工艺或工序,优化改进流程,直至三维装配动画与现实装配要求相匹配。As a preferred solution of the present invention, the step S3 specifically includes: S31, referring to the layout of the assembly site, constructing a virtual assembly simulation environment; S32, marking the corresponding attributes and process information in the three-dimensional model according to the requirements of the assembly process or process , add virtual assembly and action to each component in the 3D model to form a 3D assembly animation; S33, analyze the simulation process data in the 3D assembly animation according to the assembly process description, obtain the problematic process or process, optimize and improve process until the 3D assembly animation matches the actual assembly requirements.
作为本发明的一种优选方案,在所述步骤S4中,将集成的三维装配工艺文件转换为HTML格式,之后将转换的HTML格式的三维装配工艺文件发布到装配现场。As a preferred solution of the present invention, in the step S4, the integrated 3D assembly process file is converted into HTML format, and then the converted 3D assembly process file in HTML format is released to the assembly site.
作为本发明的一种优选方案,所述三维装配工艺文件包括工艺检索文件、配套明细统计文件和现场作业指导文件。As a preferred solution of the present invention, the three-dimensional assembly process file includes a process search file, supporting detailed statistics file and on-site operation instruction file.
本发明在另外一方面提供一种用于航天产品的三维装配工艺生成系统,所述系统包括:三维制造资源库构建模块,用于构建包含产品、工装、工具及辅料信息的三维制造资源库;三维装配工艺设计模块,与所述三维制造资源库构建模块相连,根据构建的三维制造资源库进行工艺任务分解和工艺编制,形成工艺结构树;三维装配工艺仿真模块,与所述三维制造资源库构建模块和所述三维装配工艺设计模块相连,构建虚拟装配环境,并根据三维模型、装配过程和工艺结构树,仿真并分析装配过程,形成与现实装配要求相匹配的三维装配动画;三维装配工艺发布模块,与所述三维装配工艺仿真模块相连,集成工艺设计信息和仿真信息,形成三维装配工艺文件,发布到装配现场。In another aspect, the present invention provides a three-dimensional assembly process generation system for aerospace products. The system includes: a three-dimensional manufacturing resource library building module, which is used to build a three-dimensional manufacturing resource library including product, tooling, tool and auxiliary material information; The three-dimensional assembly process design module is connected with the construction module of the three-dimensional manufacturing resource library, and performs process task decomposition and process preparation according to the constructed three-dimensional manufacturing resource library to form a process structure tree; the three-dimensional assembly process simulation module is connected with the three-dimensional manufacturing resource library The construction module is connected with the 3D assembly process design module to construct a virtual assembly environment, and according to the 3D model, assembly process and process structure tree, simulate and analyze the assembly process to form a 3D assembly animation that matches the actual assembly requirements; 3D assembly process The release module is connected with the 3D assembly process simulation module, integrates process design information and simulation information, forms a 3D assembly process file, and publishes it to the assembly site.
作为本发明的一种优选方案,所述三维制造资源库构建模块包括:建模单元,通过三维设计软件建立符合工艺要求的产品和工装的三维模型,所述三维模型包括产品模型,工装工具模型和辅助材料模型;标注单元,与所述建模单元相连,对所述三维模型进行MBD标注,形成基于MBD的三维模型定义;格式转换单元,与所述标注单元相连,将标注后的三维模型进行模型格式转换,转化为轻量化的产品模型,工装工具模型和辅助材料模型,形成包含产品、工装、工具及辅料信息的三维制造资源库。As a preferred solution of the present invention, the construction module of the three-dimensional manufacturing resource library includes: a modeling unit, which establishes a three-dimensional model of a product and a tooling that meets the process requirements through a three-dimensional design software, and the three-dimensional model includes a product model, a tooling tool model and an auxiliary material model; a labeling unit, connected with the modeling unit, carries out MBD labeling on the three-dimensional model, forming a three-dimensional model definition based on MBD; a format conversion unit, connected with the labeling unit, and annotating the three-dimensional model Carry out model format conversion, transform into lightweight product models, tooling tool models and auxiliary material models, and form a 3D manufacturing resource library containing information on products, tooling, tools and auxiliary materials.
作为本发明的一种优选方案,所述三维装配工艺设计模块包括:产品属性编辑单元,利用产品模型编辑产品属性信息;分配单元,与所述产品属性编辑单元相连,为每个工序分配不同的产品和资源,实现每个工位三维数据的分配;工艺结构树形成单元,与所述分配单元相连,按照装配工艺的串行和并行关系,规划工艺流程,形成工艺结构树,实现EBOM向PBOM的转换;内容编辑单元,与工艺结构树形成单元相连,为每个工序、工步添加作业内容和方法、精度和质量要求,直至所有工序、工步内容编制完成。As a preferred solution of the present invention, the three-dimensional assembly process design module includes: a product attribute editing unit, which uses the product model to edit product attribute information; an allocation unit, which is connected to the product attribute editing unit, and assigns different Products and resources, realize the distribution of three-dimensional data of each station; process structure tree forming unit, connected with the distribution unit, plan the process flow according to the serial and parallel relationship of the assembly process, form a process structure tree, and realize EBOM to PBOM conversion; the content editing unit is connected with the process structure tree forming unit, and adds operation content and methods, precision and quality requirements for each process and process step until the content of all processes and process steps is compiled.
作为本发明的一种优选方案,所述三维装配工艺仿真模块包括:仿真环境模拟构造单元,参照装配现场布局,构造虚拟装配仿真环境;三维装配动画形成单元,与所述仿真环境模拟构造单元相连,根据装配工艺或工序要求,对三维模型中对应的属性和工艺信息进行标注,对三维模型中的每个零部件添加虚拟装配和动作,形成三维装配动画;分析优化单元,与所述三维装配动画形成单元相连,根据装配工艺描述,对三维装配动画中的仿真过程数据进行分析,获取存在问题的工艺或工序,优化改进流程,直至三维装配动画与现实装配要求相匹配。As a preferred solution of the present invention, the three-dimensional assembly process simulation module includes: a simulation environment simulation construction unit, which constructs a virtual assembly simulation environment with reference to the layout of the assembly site; a three-dimensional assembly animation formation unit, connected to the simulation environment simulation construction unit , according to the requirements of the assembly process or process, mark the corresponding attributes and process information in the 3D model, add virtual assembly and action to each component in the 3D model, and form a 3D assembly animation; analyze and optimize the unit, and the 3D assembly The animation forming units are connected, and according to the assembly process description, the simulation process data in the 3D assembly animation is analyzed to obtain the problematic process or process, and optimize and improve the process until the 3D assembly animation matches the actual assembly requirements.
作为本发明的一种优选方案,所述三维装配工艺发布模块包括:信息集成单元,集成工艺设计信息和仿真信息,形成三维装配工艺文件;文件转换单元,与所述信息集成单元相连,将集成的三维装配工艺文件转换为HTML格式;文件发布单元,与所述文件转换单元相连,将转换的HTML格式的三维装配工艺文件发布到装配现场。As a preferred solution of the present invention, the three-dimensional assembly process release module includes: an information integration unit that integrates process design information and simulation information to form a three-dimensional assembly process file; a file conversion unit that is connected to the information integration unit and integrates The 3D assembly process file is converted into HTML format; the file release unit is connected with the file conversion unit, and releases the converted 3D assembly process file in HTML format to the assembly site.
作为本发明的一种优选方案,所述三维装配工艺文件包括工艺检索文件、配套明细统计文件和现场作业指导文件。As a preferred solution of the present invention, the three-dimensional assembly process file includes a process search file, supporting detailed statistics file and on-site operation instruction file.
如上所述,本发明的一种用于航天产品的三维装配工艺生成方法及系统,具有以下有益效果:As mentioned above, a method and system for generating a three-dimensional assembly process for aerospace products according to the present invention has the following beneficial effects:
1、本发明在传统二维装配工艺规程的基础上,利用数字化技术与信息化技术将现场生产所需的信息通过三维模型及三维工艺来传递,为航天产品装配提供了一种准确、直观的可视化手段。所以本发明可以解决现有技术中工艺设计与现场施工之间的信息鸿沟问题。1. On the basis of traditional two-dimensional assembly process regulations, the present invention uses digital technology and information technology to transmit the information required for on-site production through three-dimensional models and three-dimensional processes, providing an accurate and intuitive assembly process for aerospace products. means of visualization. Therefore, the present invention can solve the problem of information gap between process design and field construction in the prior art.
2、本发明还能够全面直观的表达生产信息,实现航天产品装配车间的无纸化建设,这有利于进一步提升装配车间的信息化水平,缩短航天产品装配周期,降低生产成本。2. The present invention can also comprehensively and intuitively express production information and realize the paperless construction of aerospace product assembly workshops, which is conducive to further improving the informatization level of assembly workshops, shortening the assembly cycle of aerospace products, and reducing production costs.
附图说明Description of drawings
图1显示为本发明中用于航天产品的三维装配工艺生成方法的流程示意图。Fig. 1 shows a schematic flow chart of the method for generating a three-dimensional assembly process for aerospace products in the present invention.
图2显示为本发明中用于航天产品的三维装配工艺生成方法中步骤S1的流程图。FIG. 2 is a flow chart of step S1 in the method for generating a three-dimensional assembly process for aerospace products in the present invention.
图3显示为本发明中用于航天产品的三维装配工艺生成方法中步骤S2的流程图。FIG. 3 is a flowchart of step S2 in the method for generating a three-dimensional assembly process for aerospace products in the present invention.
图4显示为本发明中用于航天产品的三维装配工艺生成方法中工艺结构树的示意图。Fig. 4 is a schematic diagram of a process structure tree in the method for generating a three-dimensional assembly process for aerospace products in the present invention.
图5显示为本发明中用于航天产品的三维装配工艺生成方法中步骤S3的流程图。FIG. 5 is a flow chart of step S3 in the method for generating a three-dimensional assembly process for aerospace products in the present invention.
图6显示为本发明中用于航天产品的三维装配工艺生成系统的结构示意图。Fig. 6 is a schematic structural diagram of a three-dimensional assembly process generation system for aerospace products in the present invention.
图7显示为本发明中用于航天产品的三维装配工艺生成系统中三维制造资源库构建模块的结构示意图。Fig. 7 is a schematic structural diagram of the building blocks of the 3D manufacturing resource library in the 3D assembly process generation system for aerospace products in the present invention.
图8显示为本发明中用于航天产品的三维装配工艺生成系统中三维装配工艺设计模块的结构示意图。Fig. 8 is a schematic structural diagram of a three-dimensional assembly process design module in the three-dimensional assembly process generation system for aerospace products in the present invention.
图9显示为本发明中用于航天产品的三维装配工艺生成系统中三维装配工艺仿真模块的结构示意图。FIG. 9 is a schematic structural diagram of a three-dimensional assembly process simulation module in the three-dimensional assembly process generation system for aerospace products in the present invention.
图10显示为本发明中用于航天产品的三维装配工艺生成系统中三维装配工艺发布模块的结构示意图。Fig. 10 is a schematic structural diagram of the 3D assembly process release module in the 3D assembly process generation system for aerospace products in the present invention.
元件标号说明Component designation description
1 三维装配工艺生成系统1 3D assembly process generation system
11 三维制造资源库构建模块11 3D manufacturing resource library building blocks
111 建模单元111 Modeling unit
112 标注单元112 Annotation unit
113 格式转换单元113 format conversion unit
12 三维装配工艺设计模块12 3D assembly process design module
121 产品属性编辑单元121 Product attribute editing unit
122 分配单元122 distribution units
123 工艺结构树形成单元123 Process structure tree forming unit
124 内容编辑单元124 content editing unit
13 三维装配工艺仿真模块13 3D assembly process simulation module
131 仿真环境模拟构造单元131 Simulation environment simulation construction unit
132 三维装配动画形成单元132 3D assembly animation forming unit
133 分析优化单元133 Analysis and optimization unit
14 三维装配工艺发布模块14 3D assembly process publishing module
141 信息集成单元141 Information Integration Unit
142 文件转换单元142 file conversion unit
143 文件发布单元143 file release unit
S1~S4 步骤S1~S4 steps
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention.
本发明的目的在于提供一种用于航天产品的三维装配工艺生成方法及系统,用于解决现有技术中三维产品设计、三维工艺设计与三维装配现场实施之间的信息鸿沟问题。本发明利用产品设计部门发布的三维模型作为数据源,进行三维装配工艺设计并生成三维装配工艺文件供车间装配人员浏览使用。以下将详细阐述本发明的一种用于航天产品的三维装配工艺生成方法及系统的原理及实施方式,使本领域技术人员不需要创造性劳动即可理解本发明的一种用于航天产品的三维装配工艺生成方法及系统。The purpose of the present invention is to provide a method and system for generating a three-dimensional assembly process for aerospace products, which is used to solve the problem of information gap between three-dimensional product design, three-dimensional process design and three-dimensional assembly site implementation in the prior art. The invention utilizes the three-dimensional model issued by the product design department as a data source to carry out three-dimensional assembly process design and generate three-dimensional assembly process files for workshop assembly personnel to browse and use. The principles and implementations of a three-dimensional assembly process generation method and system for aerospace products of the present invention will be described in detail below, so that those skilled in the art can understand the three-dimensional assembly process for aerospace products of the present invention without creative work. Assembly process generation method and system.
请参阅图1,显示为本发明的一种用于航天产品的三维装配工艺生成方法的流程示意图。如图1所示,本发明提供一种用于航天产品的三维装配工艺生成方法,所述方法包括:Please refer to FIG. 1 , which is a schematic flowchart of a method for generating a three-dimensional assembly process for aerospace products according to the present invention. As shown in Figure 1, the present invention provides a method for generating a three-dimensional assembly process for aerospace products, the method comprising:
步骤S1,构建包含产品、工装、工具及辅料信息的三维制造资源库。Step S1, constructing a 3D manufacturing resource library including product, tooling, tool and auxiliary material information.
步骤S2,根据构建的三维制造资源库进行工艺任务分解和工艺编制,形成工艺结构树。Step S2, performing process task decomposition and process compilation according to the constructed 3D manufacturing resource library to form a process structure tree.
步骤S3,构建虚拟装配环境,根据三维模型、装配过程和工艺结构树,仿真并分析装配过程,形成与现实装配要求相匹配的三维装配动画。Step S3, constructing a virtual assembly environment, simulating and analyzing the assembly process according to the 3D model, assembly process and process structure tree, and forming a 3D assembly animation matching the actual assembly requirements.
步骤S4,集成工艺设计信息和仿真信息,形成三维装配工艺文件,发布到装配现场。Step S4, integrating process design information and simulation information, forming a three-dimensional assembly process file, and releasing it to the assembly site.
以下对上述各步骤进行详细说明。The above steps will be described in detail below.
首先执行步骤S1,构建包含产品、工装、工具及辅料信息的三维制造资源库。在步骤S1中,用以构建制造资源信息,是三维装配工艺生成方法及系统的数据来源。包括三维建模、MBD模型定义、格式转换。所述三维建模包括产品建模、工装工具建模、辅助材料建模等,模型必须包含与产品装配相关的所有零部件及工装工具信息;所述MBD模型定义是在三维模型基础上,添加的产品制造信息和非几何信息,包括产品结构、技术要求、工艺、检验和管理等信息;所述格式转换是将三维制造资源信息进行轻量化处理,除去模型中对装配无关的工程信息。在格式转换时,保留文件的基准信息、PMI信息、MBD标注信息等内容。First, step S1 is executed to construct a 3D manufacturing resource library including product, tooling, tool and auxiliary material information. In step S1, it is used to construct manufacturing resource information, which is the data source of the 3D assembly process generation method and system. Including 3D modeling, MBD model definition, format conversion. The three-dimensional modeling includes product modeling, tooling tool modeling, auxiliary material modeling, etc., and the model must contain all parts and tooling tool information related to product assembly; the MBD model definition is based on the three-dimensional model, adding The product manufacturing information and non-geometric information, including product structure, technical requirements, process, inspection and management information; the format conversion is to carry out lightweight processing of 3D manufacturing resource information, and remove engineering information irrelevant to assembly in the model. During format conversion, the benchmark information, PMI information, MBD annotation information and other content of the file are retained.
在本实施例中,如图2所示,所述步骤S1具体包括如下步骤:In this embodiment, as shown in FIG. 2, the step S1 specifically includes the following steps:
S11,通过三维设计软件建立符合工艺要求的产品和工装的三维模型,所述三维模型包括产品模型,工装工具模型和辅助材料模型。S11, establish a three-dimensional model of the product and tooling that meets the process requirements through a three-dimensional design software, and the three-dimensional model includes a product model, a tooling tool model and an auxiliary material model.
S12,对所述三维模型进行MBD标注,形成基于MBD的三维模型定义。所述MBD的三维模型定义是在三维模型基础上,添加产品的制造信息和非几何信息,包括产品结构、技术要求、工艺、检验和管理。S12. Perform MBD annotation on the 3D model to form an MBD-based 3D model definition. The three-dimensional model definition of MBD is to add manufacturing information and non-geometric information of the product on the basis of the three-dimensional model, including product structure, technical requirements, process, inspection and management.
S13,将标注后的三维模型进行模型格式转换,转化为轻量化的产品模型,工装工具模块和辅助材料模型,形成包含产品、工装、工具及辅料信息的三维制造资源库。所述轻量化是除去三维模型中对装配无关的工程信息,在格式转换时,保留三维模型的基准信息、PMI信息和MBD标注信息。S13, convert the annotated 3D model into a model format, convert it into a lightweight product model, tooling tool module and auxiliary material model, and form a 3D manufacturing resource library containing information on products, tooling, tools and auxiliary materials. The light weight is to remove engineering information irrelevant to assembly in the 3D model, and retain the benchmark information, PMI information and MBD annotation information of the 3D model during format conversion.
接着执行步骤S2,根据构建的三维制造资源库进行工艺任务分解和工艺编制,形成工艺结构树。在步骤S2中,首先,导入制造资源模型,利用TCM进行资源库管理,编辑三维模型属性信息,包括零部件代号、名称、类型、数量、规格、来自何处、使用车间等内容。以工序和工步为关键,编辑工作内容,构造工艺结构,按照装配工艺的串行和并行关系,规划工艺流程,形成工艺结构树,实现EBOM向PBOM的转换,工艺结构树的结构构成如图4所示。Next, step S2 is executed, and the process task decomposition and process preparation are performed according to the constructed 3D manufacturing resource library to form a process structure tree. In step S2, first, import the manufacturing resource model, use TCM to manage the resource library, and edit the attribute information of the 3D model, including part code, name, type, quantity, specification, where it comes from, and the workshop used. Taking the process and steps as the key, edit the work content, construct the process structure, plan the process flow according to the serial and parallel relationship of the assembly process, form a process structure tree, and realize the conversion from EBOM to PBOM. The structure of the process structure tree is shown in the figure 4.
在步骤S2中,根据装配工艺要求及构造的三维模型进行工艺树编制及产品和资源分配,形成工艺结构树,在本实施例中,如图3所示,所述步骤S2具体包括:In step S2, according to the requirements of the assembly process and the three-dimensional model of the structure, process tree compilation and product and resource allocation are performed to form a process structure tree. In this embodiment, as shown in Figure 3, the step S2 specifically includes:
S21,利用产品模型编辑产品属性信息。所述三维模型属性信息包括零部件代号、名称、类型、数量、规格、来源和使用车间。S21. Edit product attribute information by using the product model. The 3D model attribute information includes parts code, name, type, quantity, specification, source and workshop.
S22,为每个工序分配不同的产品和资源,实现每个工位三维数据的分配。S22, assigning different products and resources to each process, so as to realize the allocation of three-dimensional data of each station.
S23,按照装配工艺的串行和并行关系,规划工艺流程,如图4所示,形成工艺结构树,实现EBOM向PBOM的转换。S23, plan the process flow according to the serial and parallel relationship of the assembly process, as shown in FIG. 4, form a process structure tree, and realize the conversion from EBOM to PBOM.
S24,为每个工序、工步添加作业内容和方法、精度和质量要求,直至所有工序、工步内容编制完成。S24, adding operation content and methods, precision and quality requirements for each process and work step until all processes and work steps are compiled.
接着执行步骤S3,构建虚拟装配环境,根据三维模型、装配过程和工艺结构树,仿真并分析装配过程,形成与现实装配要求相匹配的三维装配动画。在步骤S3中,构建虚拟装配环境,通过装配顺序规划、路径规划、干涉检验与人因分析等方式分析装配工艺的合理性,主要分析内容有:装配路径、装配顺序、装配动作的合理性以及装配人员的可视性、可达性、舒适性等。以工序为单位,输出仿真结果,形成三维动画信息。Then step S3 is executed to build a virtual assembly environment, simulate and analyze the assembly process according to the 3D model, assembly process and process structure tree, and form a 3D assembly animation that matches the actual assembly requirements. In step S3, a virtual assembly environment is constructed, and the rationality of the assembly process is analyzed through assembly sequence planning, path planning, interference inspection, and human factor analysis. The main analysis contents include: assembly path, assembly sequence, rationality of assembly actions, and Visibility, accessibility, comfort, etc. for assemblers. Taking the process as the unit, the simulation results are output to form 3D animation information.
在步骤S3中,令所述三维装配工艺仿真模块13利用三维工艺设计模块创建的三维工艺树及分配的产品和资源信息,建立工艺节点的仿真信息,形成整个产品的三维工艺仿真信息,在本实施例中,如图5所示,所述步骤S3具体包括:In step S3, the 3D assembly
S31,参照装配现场布局,构造虚拟装配仿真环境。S31, constructing a virtual assembly simulation environment with reference to the layout of the assembly site.
S32,根据装配工艺或工序要求,对三维模型中对应的属性和工艺信息进行标注,对三维模型中的每个零部件添加虚拟装配和动作,形成三维装配动画。S32. Mark corresponding attributes and process information in the 3D model according to assembly process or process requirements, and add virtual assembly and action to each component in the 3D model to form a 3D assembly animation.
S33,根据装配工艺描述,对三维装配动画中的仿真过程数据进行分析,获取存在问题的工艺或工序,优化改进流程,直至三维装配动画与现实装配要求相匹配。S33, according to the assembly process description, analyze the simulation process data in the 3D assembly animation, obtain the problematic process or procedure, optimize and improve the process, until the 3D assembly animation matches the actual assembly requirements.
在步骤S3中,在优化改进后,应判断三维装配工艺设计与三维装配工艺仿真所建立的三维装配工艺是否符合要求,若通过审核,进入下一步骤,若未通过审核,则返回至三维装配工艺设计与三维工艺仿真模块重新编辑;In step S3, after optimization and improvement, it should be judged whether the 3D assembly process established by the 3D assembly process design and 3D assembly process simulation meets the requirements. If it passes the review, go to the next step. If it fails the review, return to the 3D assembly process. Process design and 3D process simulation module re-edited;
接着执行步骤S4,集成工艺设计信息和仿真信息,形成三维装配工艺文件,发布到装配现场。所述步骤S4用以将三维装配工艺输出到车间。在步骤S4中,三维装配工艺包括:工艺检索、配套明细统计、现场作业指导三部分。工艺检索以工艺代号、工艺名称等选项查询工艺;配套明细统计显示所选工艺的零部件配套信息、工艺资源信息、辅料信息、外购件信息等,包括各种对象的名称、代号、规格、使用车间、来自何处、类型、数量等。现场作业指导为车间装配过程使用的工艺数据,包括工序信息、工步信息、配套信息、三维动画信息等。Then step S4 is executed to integrate process design information and simulation information to form a three-dimensional assembly process file and publish it to the assembly site. The step S4 is used to export the three-dimensional assembly process to the workshop. In step S4, the three-dimensional assembly process includes three parts: process search, supporting detailed statistics, and on-site operation guidance. Process search uses options such as process code and process name to query processes; supporting detailed statistics display the parts matching information, process resource information, auxiliary material information, purchased parts information, etc. of the selected process, including the names, codes, specifications, Workshop used, where from, type, quantity, etc. On-site operation guidance is the process data used in the workshop assembly process, including process information, process step information, supporting information, 3D animation information, etc.
在所述步骤S4中,将集成的三维装配工艺文件转换为HTML格式,之后将转换的HTML格式的三维装配工艺文件发布到装配现场。In the step S4, the integrated 3D assembly process file is converted into HTML format, and then the converted 3D assembly process file in HTML format is released to the assembly site.
所述三维装配工艺文件包括工艺检索文件、配套明细统计文件和现场作业指导文件。The three-dimensional assembly process files include process search files, supporting detailed statistical files and on-site operation guidance files.
为实现上述方法,本发明提供一种用于航天产品的三维装配工艺生成系统,所述的用于航天产品的三维装配工艺生成系统1采用网站开发技术、系统集成技术和网络技术,将目前企业数字化设计软件、产品数据管理软件、工艺设计软件进行系统集成,开发构建该车间的数字化系统,该系统采用基于B/S结构支持的网络系统,通过浏览器/客户端的配置实现装配车间的现场实施。通过客户端发起访问请求,服务器端验证用户权限、数据完整性后动态返回操作结果,装配现场用客户端显示屏查看工艺信息及装配过程动画,指导完成装配操作。In order to realize the above method, the present invention provides a three-dimensional assembly process generation system for aerospace products. The three-dimensional assembly
如图6所示,所述用于航天产品的三维装配工艺生成系统1至少包括:三维制造资源库构建模块11、三维装配工艺设计模块12、三维装配工艺仿真模块13和三维装配工艺发布模块14。As shown in Figure 6, the 3D assembly
所述三维制造资源库构建模块11用于构建包含产品、工装、工具及辅料信息的三维制造资源库。所述三维制造资源库构建模块11用以构建制造资源信息,是三维装配工艺生成方法及系统的数据来源。包括三维建模、MBD模型定义、格式转换。所述三维建模包括产品建模、工装工具建模、辅助材料建模等,模型必须包含与产品装配相关的所有零部件及工装工具信息;所述MBD模型定义是在三维模型基础上,添加的产品制造信息和非几何信息,包括产品结构、技术要求、工艺、检验和管理等信息;所述格式转换是将三维制造资源信息进行轻量化处理,除去模型中对装配无关的工程信息。在格式转换时,保留文件的基准信息、PMI信息、MBD标注信息等内容。The 3D manufacturing resource
具体地,如图7所示,在本实施例中,所述三维制造资源库构建模块11包括:建模单元111、标注单元112和格式转换单元113。Specifically, as shown in FIG. 7 , in this embodiment, the 3D manufacturing resource
所述建模单元111通过三维设计软件建立符合工艺要求的产品和工装的三维模型,所述三维模型包括产品模型,工装工具模型和辅助材料模型。The
所述标注单元112与所述建模单元111相连,对所述三维模型进行MBD标注,形成基于MBD的三维模型定义。所述MBD的三维模型定义是在三维模型基础上,添加产品的制造信息和非几何信息,包括产品结构、技术要求、工艺、检验和管理。The
所述格式转换单元113与所述标注单元112相连,将标注后的三维模型进行模型格式转换,转化为轻量化的产品模型,工装工具模块和辅助材料模型,形成包含产品、工装、工具及辅料信息的三维制造资源库。所述轻量化是除去三维模型中对装配无关的工程信息,在格式转换时,保留三维模型的基准信息、PMI信息和MBD标注信息。The
所述三维装配工艺设计模块12与所述三维制造资源库构建模块11相连,根据构建的三维制造资源库进行工艺任务分解和工艺编制,形成工艺结构树。在所述三维装配工艺设计模块12中,首先导入制造资源模型,利用TCM进行资源库管理,编辑三维模型属性信息,包括零部件代号、名称、类型、数量、规格、来自何处、使用车间等内容。以工序和工步为关键,编辑工作内容,构造工艺结构,按照装配工艺的串行和并行关系,规划工艺流程,形成工艺结构树,实现EBOM向PBOM的转换,工艺结构树的结构构成如图4所示。The 3D assembly
具体地,如图8所示,在本实施例中,所述三维装配工艺设计模块12包括:产品属性编辑单元121、分配单元122、工艺结构树形成单元123和内容编辑单元124。Specifically, as shown in FIG. 8 , in this embodiment, the 3D assembly
所述产品属性编辑单元121利用产品模型编辑产品属性信息;所述三维模型属性信息包括零部件代号、名称、类型、数量、规格、来源和使用车间。The product
所述分配单元122与所述产品属性编辑单元121相连,为每个工序分配不同的产品和资源,实现每个工位三维数据的分配。The
所述工艺结构树形成单元123与所述分配单元122相连,按照装配工艺的串行和并行关系,规划工艺流程,形成工艺结构树,实现EBOM向PBOM的转换。The process structure
所述内容编辑单元124与工艺结构树形成单元123相连,为每个工序、工步添加作业内容和方法、精度和质量要求,直至所有工序、工步内容编制完成。The
所述三维装配工艺仿真模块13与所述三维制造资源库构建模块11和所述三维装配工艺设计模块12相连,构建虚拟装配环境,并根据三维模型、装配过程和工艺结构树,仿真并分析装配过程,形成与现实装配要求相匹配的三维装配动画。The three-dimensional assembly
在所述三维装配工艺仿真模块13中,构建虚拟装配环境,通过装配顺序规划、路径规划、干涉检验与人因分析等方式分析装配工艺的合理性,主要分析内容有:装配路径、装配顺序、装配动作的合理性以及装配人员的可视性、可达性、舒适性等。以工序为单位,输出仿真结果,形成三维动画信息。In the three-dimensional assembly
具体地,如图9所示,在本实施例中,所述三维装配工艺仿真模块13包括:仿真环境模拟构造单元131、三维装配动画形成单元132和分析优化单元133。Specifically, as shown in FIG. 9 , in this embodiment, the 3D assembly
所述仿真环境模拟构造单元131参照装配现场布局,构造虚拟装配仿真环境;The simulation environment
所述三维装配动画形成单元132与所述仿真环境模拟构造单元131相连,根据装配工艺或工序要求,对三维模型中对应的属性和工艺信息进行标注,对三维模型中的每个零部件添加虚拟装配和动作,形成三维装配动画;The 3D assembly
所述分析优化单元133与所述三维装配动画形成单元132相连,根据装配工艺描述,对三维装配动画中的仿真过程数据进行分析,获取存在问题的工艺或工序,优化改进流程,直至三维装配动画与现实装配要求相匹配。The analysis and
在优化改进后,应判断三维装配工艺设计与三维装配工艺仿真所建立的三维装配工艺是否符合要求,若通过审核,进入下一步骤,若未通过审核,则返回至三维装配工艺设计与三维工艺仿真模块重新编辑;所以在本发明中还包括审核模块(图中未示出),用于审核三维装配工艺设计与三维装配工艺仿真所建立的三维装配工艺是否符合要求。通过审核,才允许所述三维装配工艺发布模块14进行集成发布的工作。After optimization and improvement, it should be judged whether the 3D assembly process established by the 3D assembly process design and 3D assembly process simulation meets the requirements. If it passes the review, enter the next step. If it fails the review, return to the 3D assembly process design and 3D process. The simulation module is re-edited; therefore, the present invention also includes a review module (not shown in the figure), which is used to review whether the 3D assembly process established by the 3D assembly process design and 3D assembly process simulation meets the requirements. The 3D assembly
所述三维装配工艺发布模块14与所述三维装配工艺仿真模块13相连,集成工艺设计信息和仿真信息,形成三维装配工艺文件,发布到装配现场。The 3D assembly
在所述三维装配工艺发布模块14中,三维装配工艺包括:工艺检索、配套明细统计、现场作业指导三部分。工艺检索以工艺代号、工艺名称等选项查询工艺;配套明细统计显示所选工艺的零部件配套信息、工艺资源信息、辅料信息、外购件信息等,包括各种对象的名称、代号、规格、使用车间、来自何处、类型、数量等。现场作业指导为车间装配过程使用的工艺数据,包括工序信息、工步信息、配套信息、三维动画信息等。In the 3D assembly
具体地,如图10所示,在本实施例中,所述三维装配工艺发布模块14包括:信息集成单元141、文件转换单元142和文件发布单元143。Specifically, as shown in FIG. 10 , in this embodiment, the three-dimensional assembly
所述信息集成单元141集成工艺设计信息和仿真信息,形成三维装配工艺文件;The
所述文件转换单元142与所述信息集成单元141相连,将集成的三维装配工艺文件转换为HTML格式;The
所述文件发布单元143与所述文件转换单元142相连,将转换的HTML格式的三维装配工艺文件发布到装配现场。The
所述三维装配工艺文件包括工艺检索文件、配套明细统计文件和现场作业指导文件。The three-dimensional assembly process files include process search files, supporting detailed statistical files and on-site operation guidance files.
综上所述,本发明的一种用于航天产品的三维装配工艺生成方法及系统,达到了以下有益效果:In summary, a method and system for generating a three-dimensional assembly process for aerospace products according to the present invention achieves the following beneficial effects:
1、本发明在传统二维装配工艺规程的基础上,利用数字化技术与信息化技术将现场生产所需的信息通过三维模型及三维工艺来传递,为航天产品装配提供了一种准确、直观的可视化手段。所以本发明可以解决现有技术中工艺设计与现场装配之间的信息鸿沟问题。1. On the basis of traditional two-dimensional assembly process regulations, the present invention uses digital technology and information technology to transmit the information required for on-site production through three-dimensional models and three-dimensional processes, providing an accurate and intuitive assembly process for aerospace products. means of visualization. Therefore, the present invention can solve the information gap problem between process design and on-site assembly in the prior art.
2、本发明还能够全面直观的表达生产信息,实现航天产品装配车间的无纸化建设,这有利于进一步提升装配车间的信息化水平,缩短航天产品装配周期,降低生产成本。2. The present invention can also comprehensively and intuitively express production information and realize the paperless construction of aerospace product assembly workshops, which is conducive to further improving the informatization level of assembly workshops, shortening the assembly cycle of aerospace products, and reducing production costs.
所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial application value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
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