CN103411978B - A kind of detection system of frame glue coating syringe needle and method - Google Patents

A kind of detection system of frame glue coating syringe needle and method Download PDF

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Publication number
CN103411978B
CN103411978B CN201310381002.5A CN201310381002A CN103411978B CN 103411978 B CN103411978 B CN 103411978B CN 201310381002 A CN201310381002 A CN 201310381002A CN 103411978 B CN103411978 B CN 103411978B
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China
Prior art keywords
syringe needle
endoporus
laser
processing apparatus
light spot
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CN201310381002.5A
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CN103411978A (en
Inventor
马涛
宋涛
刘明
赵国栋
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TCL China Star Optoelectronics Technology Co Ltd
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Shenzhen China Star Optoelectronics Technology Co Ltd
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Priority to CN201310381002.5A priority Critical patent/CN103411978B/en
Priority to PCT/CN2013/082936 priority patent/WO2015027527A1/en
Publication of CN103411978A publication Critical patent/CN103411978A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/954Inspecting the inner surface of hollow bodies, e.g. bores

Abstract

The invention provides a kind of detection system of frame glue coating syringe needle, comprise laser light-source device, fixed mount, optical lens, imageing sensor and image processing apparatus, wherein: described laser light-source device comprises LASER Light Source and transmitting terminal further, LASER Light Source, described LASER Light Source is used for providing detection laser used, described transmitting terminal, for determining direction and the lasing beam diameter of described laser, will come from the Laser emission of described LASER Light Source to the syringe needle to be detected be fixedly mounted on described fixed mount; Described optical lens is used for the light spot image through described syringe needle endoporus to amplify; Described imageing sensor is for receiving the described light spot image that amplifies through described optical lens and being transferred to described image processing apparatus; The described light spot image information that described image processing apparatus is used for described imageing sensor to transmit is changed and shows.Whether the present invention can observe syringe needle endoporus intuitively and block, and avoids the syringe needle do not cleaned up to reach the standard grade use, improves product yield.

Description

A kind of detection system of frame glue coating syringe needle and method
Technical field
The present invention relates to image display arts, particularly relate to a kind of detection system and method for frame glue coating syringe needle.
Background technology
Thin Film Transistor-LCD (ThinFilmTransistorLiquidCrystalDisplay, TFT-LCD) has become display platform important in modern IT, video product.TFT-LCD generally comprises the thin film transistor base plate (Array substrate), colored filter substrate (CF substrate) and the liquid crystal material that is folded between Array substrate and CF substrate that are oppositely arranged up and down.The main operational principle of TFT-LCD is: by by the liquid crystal material of suitable voltage-drop loading between Array substrate and CF substrate, liquid crystal molecule is deflected under voltage effect, obtains different penetrances, thus achieve display by different Control of Voltage.
Present stage, the combination of Array substrate and CF substrate completes mainly through the stickup of frame glue (sealant).And frame glue coating process can be divided into ScreenPrinting(small size) and DispenserPrinting(large scale) two kinds of methods.Wherein 8.5 generation production line all use DispenserPrinting processing procedure, its principle is the frame glue pattern according to editting, and utilizes clean compressed air (CDA) pressure, is spued on the glass substrate according to frame glue pattern by the glue material in needle tubing (Syringe).
Because used frame adhesiveness is larger; and it is all more responsive to light and heat; often there will be the situation because adhesive curing causes syringe needle to block; cause the shutdown of equipment and the bad of product, and syringe needle cost is higher, syringe needle is cleaned Posterior circle and uses by the method adopted at present; flow process is as follows: first disassembled by syringe needle; use ultrasound wave+lotion to clean, detect under being put into microscope after cleaning again, to be confirmed whether to clean up.But this method can only see that syringe needle Kongzui outer end is with or without cull, how the cleaning performance of syringe needle endoporus then cannot confirm, often the inner syringe needle of cull that still has directly is reached the standard grade by cleaning up by mistake uses, causes to tell glue and have some setbacks, and affects and normally produces.
Summary of the invention
Technical matters to be solved by this invention is, provides the detection system of a kind of raising to the frame glue coating syringe needle of the detection accuracy of cleaning performance and method.
In order to solve the problems of the technologies described above, the invention provides a kind of detection system of frame glue coating syringe needle, comprising laser light-source device, fixed mount, optical lens, imageing sensor and image processing apparatus, wherein:
Described laser light-source device comprises LASER Light Source and transmitting terminal further, LASER Light Source, described LASER Light Source is used for providing detection laser used, described transmitting terminal, for determining direction and the lasing beam diameter of described laser, will come from the Laser emission of described LASER Light Source to the syringe needle to be detected be fixedly mounted on described fixed mount;
Described optical lens is used for the light spot image through described syringe needle endoporus to amplify;
Described imageing sensor is for receiving the described light spot image that amplifies through described optical lens and being transferred to described image processing apparatus;
The described light spot image information that described image processing apparatus is used for described imageing sensor to transmit is changed and shows.
Wherein, described image processing apparatus also contrasts for the standard picture of the described light spot image that transmitted by described imageing sensor and storage, and provides result of determination.
Wherein, the optical maser wavelength that described LASER Light Source provides is greater than 400 nanometers.
Wherein, the argon laser of described laser to be wavelength be 514 nanometers.
Wherein, the center line of described syringe needle endoporus, the center line of described transmitting terminal, the center line of described imageing sensor all overlap.
Wherein, described transmitting terminal and syringe needle are arranged straight down.
Wherein, the lasing beam diameter that provides of described LASER Light Source is slightly larger than the aperture of described syringe needle endoporus.
Wherein, described image processing apparatus also for according to the described light spot image received, calculates the aperture of described syringe needle endoporus to be detected.
The present invention also provides a kind of detection method of frame glue coating syringe needle, comprising:
Step S1, is arranged on fixed mount by syringe needle to be detected;
Step S2, makes the center line of the transmitting terminal of laser light-source device overlap with the center line of described syringe needle endoporus, and is irradiated on described syringe needle to be detected by described transmitting terminal by laser;
Step S3, is amplified the hot spot through described syringe needle endoporus by optical lens;
Step S4, receives by imageing sensor the light spot image that amplifies through described optical lens and is sent to image processing apparatus;
Step S5, shows light spot image by image processing apparatus, and judges the cleaning performance of syringe needle endoporus to be detected according to described light spot image.
Wherein, described step S5 specifically comprises: the standard picture of described light spot image and storage contrasts by described image processing apparatus, and provides result of determination.
Wherein, described optical maser wavelength is greater than 400 nanometers.
Wherein, the argon laser of described laser to be wavelength be 514 nanometers.
Wherein, the center line of described syringe needle endoporus, the center line of described transmitting terminal, the center line of described imageing sensor all overlap.
Wherein, also comprise:
According to the aperture adjustment lasing beam diameter of syringe needle endoporus, described lasing beam diameter is slightly larger than the aperture of syringe needle endoporus.
Wherein, also comprise:.
According to the aperture of the described syringe needle endoporus to be detected of described light spot image calculating that described image processing apparatus receives.
The detection system of frame glue coating syringe needle provided by the present invention and method, syringe needle is irradiated by adopting laser, hot spot through syringe needle endoporus images in imageing sensor after optical lens amplifies, show on image processing apparatus again, syringe needle endoporus can be observed intuitively whether block, accurate judgement cleaning performance, avoids the syringe needle do not cleaned up to reach the standard grade use, improves product yield.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the composition schematic diagram of the detection system of the embodiment of the present invention one frame glue coating syringe needle.
Fig. 2 is the standard picture schematic diagram of syringe needle endoporus to be detected in the embodiment of the present invention one.
Fig. 3 is the detected image schematic diagram of syringe needle endoporus to be detected in the embodiment of the present invention one.
Fig. 4 is another detected image schematic diagram of syringe needle endoporus to be detected in the embodiment of the present invention one.
Fig. 5 is the schematic flow sheet of the detection method of the embodiment of the present invention two frame glue coating syringe needle.
Embodiment
Below with reference to the accompanying drawings the preferred embodiments of the present invention are described.
Please refer to shown in Fig. 1, the embodiment of the present invention one provides a kind of detection system of frame glue coating syringe needle, comprises laser light-source device 1, fixed mount 2, optical lens 3, imageing sensor 4 and image processing apparatus 5, wherein:
Laser light-source device 1 comprises LASER Light Source 11 and transmitting terminal 12, and LASER Light Source 11 detects laser used for providing, and the detection system due to the present embodiment just make use of the directional characteristic of laser, therefore the brightness of LASER Light Source 1 and power requirement all do not need too high.According to the wave-particle duality of light, the wavelength of light is shorter, and ionic stronger, undulatory property is more weak, and parallel radiation ability is better, but wavelength is less than the laser of 400 nanometers close to ultraviolet light, and the cull in syringe needle 6 can be made to solidify and cannot wash again, and syringe needle 6 can only be scrapped.In the present embodiment, the wavelength of laser should be greater than 400 nanometers, and optimal wavelength is the argon laser of 514 nanometers.
Transmitting terminal 12 is hollow cylindrical, for determining direction and the lasing beam diameter of laser, will come from the Laser emission of LASER Light Source 11 to syringe needle 6 to be detected.Straight down, transmitting terminal 12 also arranges (namely perpendicular to surface level) to the transmit direction General Requirements of laser straight down.Situation in hole, generally slightly larger than the aperture of syringe needle 6 endoporus 60, with the endoporus 60 making laser beam cover syringe needle 6, can all reflect by laser beam.
Fixed mount 2, for fixedly mounting syringe needle 6 to be detected, comprises the fixed orifice of multiple different-diameter, with the syringe needle of corresponding different-diameter.Because the installation end of syringe needle 6 is generally external thread, the connected mode single screw between fixed mount 2 with syringe needle 6 is connected.Fixed mount 2 can installation planar movement arbitrarily, the syringe needle that will detect can be selected arbitrarily.When being installed on fixed mount 2 by syringe needle 6, the center line of syringe needle 6 endoporus 60 must be made to overlap with the center line of transmitting terminal 12.
Optical lens 3 is for amplifying the hot spot through syringe needle 6 endoporus 60.The needle aperture scope 0.2 ~ 0.5mm of current use, visual very difficult resolution, need be amplified by optical system, and the multiple of amplification changes by changing lens.
Imageing sensor 4 for receive through optical lens 3 amplify, through syringe needle 6 endoporus 60 light spot image and be transferred to image processing apparatus 5.The present embodiment does not do any restriction to the type of imageing sensor, only the analytically imageing sensor that adopts as the present embodiment of Du Gao and the preferred charge coupled device ccd of low image distortion angle (ChargeCoupledDevice).Also it should be noted that, the center line of imageing sensor 5 also should overlap with the center line of syringe needle 6 endoporus 60, transmitting terminal 12.When transmitting terminal 12, syringe needle 6 center line all straight down, regulate syringe needle 6, transmitting terminal 12, imageing sensor 5 position with make the center line of three overlap be convenient to most realize.But the setting direction of transmitting terminal 12, syringe needle 6 is not limited to straight down aforesaid in the present embodiment, only need meets center line and overlap.
Image processing apparatus 5 is changed for the light spot image information transmitted by imageing sensor 4 and shows, to confirm the cleaning situation of syringe needle 6 endoporus 60.Clean good syringe needle endoporus light spot image should standard picture be the same as shown in Figure 2, the light spot image that the syringe needle 6 that this standard picture is equivalent to ideally (such as brand-new do not use) irradiates through laser and obtains after amplifying, should be the circle of standard usually.Therefore, a kind of validation testing is " directly observe ": on the display screen of image processing apparatus 5, directly observe syringe needle 6 endoporus 60 to be detected to irradiate through laser and whether the light spot image that obtains after amplifying has different with standard picture.Fig. 3 and Fig. 4 respectively illustrates two kinds of light spot images, and the light spot image of Fig. 3 exists incomplete in edge, namely the endoporus 60 of syringe needle 6 exists cull, and it has blocked laser beam, causes imaging imperfect.Equally, the light spot image of Fig. 4 exists incomplete at middle part, also illustrate that the endoporus 60 of syringe needle 6 exists cull.Like this, the cleaning performance of syringe needle 6 can be known by directly observing light spot image situation.Another kind of validation testing is " automatic decision ": image processing apparatus 5 is mounted with dedicated processes software usually, automatically can be contrasted by the standard picture stored in the light spot image of reception and image processing apparatus 5, provide result of determination.Reality, after the enlargement factor N of the endoporus aperture D and optical lens 3 that determine syringe needle 6 to be detected, can be calculated the diameter d=D × N of this standard picture by software, and automatically generates standard picture as shown in Figure 2.
In addition, in image processing apparatus 5, according to the light spot image of the endoporus 60 of the syringe needle to be detected 6 obtained, endoporus 60 aperture of syringe needle 6 to be detected can also be calculated.Image processing apparatus 5 tells the border of light spot image by GTG method, and calculates its diameter d, supposes that the enlargement factor of optical lens 3 is N, then the aperture D=d/N of institute's chaining pin head 6 endoporus 60.The meaning measuring the aperture of syringe needle 6 endoporus 60 is, can be used for new syringe needle reach the standard grade before internal diameter confirm that or the differentiation of different inner diameters syringe needle prevents with mixed wrong.
Corresponding to the detection system of the frame glue coating syringe needle of the embodiment of the present invention one, please refer to shown in Fig. 5, the embodiment of the present invention two provides a kind of detection method of frame glue coating syringe needle, comprising:
Step S1, is arranged on syringe needle 6 to be detected on fixed mount 2.
Fixed mount 2 comprises the fixed orifice of multiple different-diameter, with the syringe needle of corresponding different-diameter.Because the installation end of syringe needle 6 is generally external thread, the connected mode single screw between fixed mount 2 with syringe needle 6 is connected.Fixed mount 2 can installation planar movement arbitrarily, the syringe needle that will check can be selected arbitrarily.
Step S2, is made the center line of the transmitting terminal 12 of laser light-source device 1 overlap with the center line of syringe needle 6, and is irradiated on syringe needle 6 to be detected by laser by transmitting terminal 12.
In the present embodiment, the wavelength of laser should be greater than 400 nanometers, and optimal wavelength is the argon laser of 514 nanometers.
Further, can according to the aperture adjustment lasing beam diameter of syringe needle 6 endoporus 60, the situation in hole, generally slightly larger than the aperture of syringe needle 6 endoporus 60, with the endoporus 60 making laser beam cover syringe needle 6, can all reflect by laser beam.
Step S3, is amplified the hot spot through syringe needle 6 endoporus 60 by optical lens 3.
The needle aperture scope 0.2 ~ 0.5mm of current use, visual very difficult resolution, need be amplified by optical system, and the multiple of amplification changes by changing lens.The present embodiment does not do any restriction to the type of imageing sensor, only the analytically imageing sensor that adopts as the present embodiment of Du Gao and the preferred charge coupled device ccd of low image distortion angle (ChargeCoupledDevice).Also it should be noted that, the center line of imageing sensor 5 also should overlap with the center line of syringe needle 6, transmitting terminal 12.
Step S4, receives the light spot image through optical lens 3 amplification by imageing sensor 4 and is sent to image processing apparatus 5.
The present embodiment does not do any restriction to the type of imageing sensor, only the analytically imageing sensor that adopts as the present embodiment of Du Gao and the preferred charge coupled device ccd of low image distortion angle (ChargeCoupledDevice).Also it should be noted that, the center line of imageing sensor 5 also should overlap with the center line of syringe needle 6, transmitting terminal 12.
Step S5, shows light spot image by image processing apparatus 5, and judges the cleaning performance of syringe needle 6 endoporus to be detected according to this light spot image.
Clean good syringe needle endoporus light spot image should standard picture be the same as shown in Figure 2, the light spot image that the syringe needle 6 that this standard picture is equivalent to ideally (such as brand-new do not use) irradiates through laser and obtains after amplifying, should be the circle of standard usually.Therefore, a kind of validation testing is " directly observe ": on the display screen of image processing apparatus 5, directly observe syringe needle 6 endoporus 60 to be detected to irradiate through laser and whether the light spot image that obtains after amplifying has different with standard picture.Fig. 3 and Fig. 4 respectively illustrates two kinds of light spot images, and the light spot image of Fig. 3 exists incomplete in edge, namely the endoporus 60 of syringe needle 6 exists cull, and it has blocked laser beam, causes imaging imperfect.Equally, the light spot image of Fig. 4 exists incomplete at middle part, also illustrate that the endoporus 60 of syringe needle 6 exists cull.Like this, the cleaning performance of syringe needle 6 can be known by directly observing light spot image situation.Another kind of validation testing is " automatic decision ": image processing apparatus 5 is mounted with dedicated processes software usually, automatically can be contrasted by the standard picture stored in the light spot image of reception and image processing apparatus 5, provide result of determination.Reality, after the enlargement factor N of the endoporus aperture D and optical lens 3 that determine syringe needle 6 to be detected, can be calculated the diameter d=D × N of this standard picture by software, and automatically generates standard picture as shown in Figure 2.
Further, in addition, according to the light spot image of the endoporus 60 of the syringe needle to be detected 6 obtained, endoporus 60 aperture of syringe needle 6 to be detected can also be calculated.Image processing apparatus 5 tells the border of light spot image by GTG method, and calculates its diameter d, supposes that the enlargement factor of optical lens 3 is N, then the aperture D=d/N of institute's chaining pin head 6 endoporus 60.The meaning measuring the aperture of syringe needle 6 endoporus 60 is, can be used for new syringe needle reach the standard grade before internal diameter confirm that or the differentiation of different inner diameters syringe needle prevents with mixed wrong.
Known by foregoing description, the detection system of the frame glue coating syringe needle of the present embodiment and method, syringe needle is irradiated by adopting laser, hot spot through syringe needle endoporus images in imageing sensor after optical lens amplifies, show on image processing apparatus again, syringe needle endoporus can be observed intuitively and whether block, accurately judge cleaning performance, avoid the syringe needle do not cleaned up to reach the standard grade use, improve product yield.
Above disclosedly be only present pre-ferred embodiments, certainly can not limit the interest field of the present invention with this, therefore according to the equivalent variations that the claims in the present invention are done, still belong to the scope that the present invention is contained.

Claims (15)

1. the detection system of a frame glue coating syringe needle, it is characterized in that, comprise laser light-source device (1), fixed mount (2), optical lens (3), imageing sensor (4) and image processing apparatus (5), wherein:
Described laser light-source device (1) comprises LASER Light Source (11) and transmitting terminal (12) further, LASER Light Source (11), described LASER Light Source (11) detects laser used for providing, described transmitting terminal (12), for determining direction and the lasing beam diameter of described laser, will come from the Laser emission of described LASER Light Source (11) to the syringe needle (6) to be detected be fixedly mounted on described fixed mount (2);
Described optical lens (3) will be for amplifying through the light spot image of described syringe needle (6) endoporus (60);
Described imageing sensor (4) is for receiving the described light spot image that amplifies through described optical lens (3) and being transferred to described image processing apparatus (5);
Described image processing apparatus (5) is changed for the described light spot image information transmitted by described imageing sensor (4) and shows.
2. detection system according to claim 1, it is characterized in that, described image processing apparatus (5) also contrasts for the standard picture of the described light spot image that transmitted by described imageing sensor (4) and storage, and provides result of determination.
3. detection system according to claim 1, is characterized in that, the optical maser wavelength that described LASER Light Source (11) provides is greater than 400 nanometers.
4. detection system according to claim 3, is characterized in that, the argon laser of described laser to be wavelength be 514 nanometers.
5. detection system according to claim 1, it is characterized in that, the center line of the center line of described syringe needle (6) endoporus (60), the center line of described transmitting terminal (12), described imageing sensor (4) all overlaps.
6. detection system according to claim 5, is characterized in that: described transmitting terminal (12) and syringe needle (6) are arranged all straight down.
7. detection system according to claim 5, is characterized in that, the lasing beam diameter that described LASER Light Source (11) provides is greater than the aperture of described syringe needle (6) endoporus (60).
8. detection system according to claim 1, is characterized in that, described image processing apparatus (5) also for according to the described light spot image received, calculates the aperture of described syringe needle to be detected (6) endoporus (60).
9. a detection method for the detection system of the frame glue coating syringe needle as described in any one of claim 1-8, comprising:
Step S1, is arranged on fixed mount by syringe needle to be detected;
Step S2, makes the center line of the transmitting terminal of laser light-source device overlap with the center line of described syringe needle endoporus, and is irradiated on described syringe needle to be detected by described transmitting terminal by laser;
Step S3, is amplified the hot spot through described syringe needle endoporus by optical lens;
Step S4, receives by imageing sensor the light spot image that amplifies through described optical lens and is sent to image processing apparatus;
Step S5, shows light spot image by image processing apparatus, and judges the cleaning performance of syringe needle endoporus to be detected according to described light spot image.
10. detection method according to claim 9, is characterized in that, described step S5 specifically comprises: the standard picture of described light spot image and storage contrasts by described image processing apparatus, and provides result of determination.
11. detection methods according to claim 9, is characterized in that, described optical maser wavelength is greater than 400 nanometers.
12. detection methods according to claim 11, is characterized in that, the argon laser of described laser to be wavelength be 514 nanometers.
13. detection methods according to claim 9, is characterized in that, the center line of the center line of described syringe needle endoporus, the center line of described transmitting terminal, described imageing sensor all overlaps.
14. detection methods according to claim 13, is characterized in that, also comprise:
According to the aperture adjustment lasing beam diameter of syringe needle endoporus, described lasing beam diameter is greater than the aperture of syringe needle endoporus.
15. detection methods according to claim 9, is characterized in that, also comprise:
According to the aperture of the described syringe needle endoporus to be detected of described light spot image calculating that described image processing apparatus receives.
CN201310381002.5A 2013-08-28 2013-08-28 A kind of detection system of frame glue coating syringe needle and method Active CN103411978B (en)

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CN201310381002.5A CN103411978B (en) 2013-08-28 2013-08-28 A kind of detection system of frame glue coating syringe needle and method
PCT/CN2013/082936 WO2015027527A1 (en) 2013-08-28 2013-09-04 System and method for inspecting syringe used for coating of sealant

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KR20180015496A (en) * 2016-08-03 2018-02-13 삼성전자주식회사 Test apparatus and manufacturing apparatus of light emitting device package

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